Sony KLV-40V510A Page 17 Service Manual Download

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KLV-40V510A/46V510A

1 Slide out both Speakers from Bezel

2 Remove 1 screw from Under Bar

3 Disconnect 1 connector from HLR4 Board and release from LED Guide

4 Unhook and release LED Guide from Bezel

5 Disconnect 1 connector from HSR Board and release from IR Guide

6 Unhook and release IR Guide from Bezel

1-6. LOUDSPEAKER, UNDER BAR, IR GUIDE, LED GUIDE, HSR BOARD AND HLR4

BOARD REMOVAL

Speaker

LED Guide

Under Bar

HLR4 Board

Bezel

IR Guide

HSR Board

2 Screw,

+BVTP2 4X16

Soft Cloth

Summary of Contents for KLV-40V510A

Page 1: ...A RM YD028 BRAZIL KLV 46V510A RM YD028 BRAZIL HISTORY INFORMATION FOR THE FOLLOWING MANUAL ORIGINAL MANUAL ISSUE DATE 6 2009 UPDATED ITEM REVISION DATE SUBJECT 6 2009 No revisions or updates are applicable at this time 7 2009 Entire manual being reissued to remove reference to KLV 52V510A Model dropped 6 5 2009 ...

Page 2: ... SERVICE MANUAL EX2RCHASSIS MODEL NAME REMOTE COMMANDER DESTINATION 9 883 828 02 KLV 40V510A RM YD028 BRAZIL KLV 46V510A RM YD028 BRAZIL SelfDiagnosis Supported model KLV 46V510A RM YD028 TOOLS WIDE INPUT CC DISPLAY POWER ...

Page 3: ...efaults 20 SECTION 3 DIAGRAMS 21 3 1 Circuit Boards Location 21 3 2 Printed Wiring Boards and Schematic Diagrams Information 21 3 3 Block Diagram 23 3 4 Schematics and Supporting Information 24 BM3 Board Schematic Diagram 1 of 9 24 BM3 Board Schematic Diagram 2 of 9 25 BM3 Board Schematic Diagram 3 of 9 26 BM3 Board Schematic Diagram 4 of 9 27 BM3 Board Schematic Diagram 5 of 9 28 BM3 Board Schema...

Page 4: ...t mass storage device class USB MSC that may include thumb drives hard disks and some MP3 players and cameras This TV does not support MTP or PTP protocols used by some MP3 players and cameras Supported JPG ﬁles include those that are compliant with ISO IEC 10918 1 JPEG speciﬁcation 8 bit per component Grayscale Color Y Cb Cr 4 2 2 or Y Cb Cr 4 2 0 Base line DCT Non differential Huffman coding and...

Page 5: ...M YD028 Two Size AA R6 Batteries Cable Holder 1 attached to the TV Operating Instructions Quick Setup Guide Safety and Regulatory Booklet Attaching the Table Top Stand Flyer Screws 4 Optional Accessories Connecting Cables Support Belt Kit Wall Mount Bracket SU WL500 Speaker Output Speaker Full Range 2 mm Dimensions W x H x D with stand mm 987 x 684 x 271 mm 1 123 x 772 x 323 mm without stand mm 98...

Page 6: ...Y RELATED COMPONENT WARNING Components identiﬁed by shading and mark on the schematic diagrams exploded views and in the parts list are critical for safe operation Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony Circuit adjustments that are critical for safe operation are identiﬁed in this manual Follow these procedures...

Page 7: ...installing the LCD panel on a wall the LCD panel must be secured using the 4 mounting holes on the rear cover To avoid damaging the LCD panel do not press on the panel or frame edge to avoid the risk of electric shock do not scratch or press on the panel with any sharp objects do not leave the module in high temperatures or in areas of high humidity for an extended period of time do not expose the...

Page 8: ...part numbers Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade This requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics For more information on the use of Lead Free Solder please refer to http www sony training com r e b m u n t r a P r e t e m a i D s k...

Page 9: ...croamperes Leakage current can be measured by any one of three methods 1 A commercial leakage tester such as the Simpson 229 or RCA WT 540A Follow the manufacturers instructions to use these instructions 2 A battery operated AC milliampmeter The Data Precision 245 digital multimeter is suitable for this job 3 Measuring the voltage drop across a resistor by means of a VOM or battery operated AC vol...

Page 10: ...ccurs the STANDBY LED indicator will ﬂash a set number of times to indicate the possible cause of the problem If there is more than one error the indicator will identify the ﬁrst of the problem areas LED Indicators PIC OFF TIMER STANDBY POWER Description of LED Indictors LED LED Type Description Lights up in green when the TV set is turned on If LED blinks continuously this may indicate that the T...

Page 11: ...isplay the Self Diagnostic list press Service Mode Product Information Version ER2 6 C121 DTT S255 P033 S077 Model 40V510A Power on Time 00000H Serial 8000016 Diagnostic Information 2 MAIN POWER 1 3 DC ALERT1 0 4 TCON 0 5 HDMI 0 6 Backlight 0 7 TEMP 0 8 HFR 0 101 WDT 0 RETURN Change Back Exit 4 To exit Service Mode press of each other DISPLAY Channel 5 Volume POWER The Self Check list displays NOT...

Page 12: ...rminal position 4 Remove 4 screws from Rear Cover NOTE The Rear Cover is attached to the Bezel Assembly with three small tabs Use caution when removing the Rear Cover not to damage these tabs 1 Screw BVTP2 4X16 2 Screw BVTP 3X12 TYPE2 IT 3 4 Screw PSW M4X12 Rear Cover Bezel Tab Inserts 3 Screw BVTP 3X12 TYPE2 IT 3 1 2 SWITCH UNIT REMOVAL 1 Slide out Switch unit from Bezel 2 Disconnect 1 connector ...

Page 13: ...rd 4 Disconnect 5 connectors from IP2 Board KLV 46V510A Only 5 Remove 6 screws from IP2 Board KLV 46V510A Only 6 Disconnect 5 connectors from IP1 Board KLV 40V510A Only 7 Remove 5 screws from IP1 Board KLV 40V510A Only 2 1 4 6 Side Jack Cover BM3 Board IP2 Board IP1 Board Main Bracket KLV 40V510A Only KLV 46V510A Only 3 Screw BVTP S3X6 TYPE2 5 Screw BVTP S3X6 TYPE2 Screw BVTP S3X6 TYPE2 7 ...

Page 14: ...he TV set face down onto a soft cloth 2 Remove 4 screws from Table Top Stand Assembly 3 Remove Under Cover from Bottom Frame 1 4 TABLE TOP STAND ASSEMBLY AND UNDER COVER REMOVAL 3 Table Top Stand Assembly Under Cover Bottom Frame 2 Screw PSW M5X12 Soft Cloth 1 ...

Page 15: ...0A ONLY Main Bracket Spine R Bottom Frame Spine L IP1 Frame 1 Screw BVTP 3X12 TYPE2 IT 3 3 Screw BVTP S3X6 TYPE2 2 Screw PSW M4X8 4 Screw PSW M4X8 5 Screw BVTP2 4X16 Soft Cloth Remove 1 screw from Main Bracket and Bezel 1 Remove 4 screws from Spine L 2 Remove 2 screws from IP1 Frame 3 Remove 4 screws from Spine R 4 Remove 3 screws from Bottom Frame 5 ...

Page 16: ...X8 7 Screw PSW M5X8 3 Screw BVTP S3X6 TYPE2 6 Screw BVTP2 4X16 Soft Cloth 1 5 2 STRUCTURAL PARTS BRACKETS AND SPINE REMOVAL KLV 46V510A ONLY 1 Remove 1 screw from Main Bracket and Bezel 2 Remove 3 screws from Spine L 3 Remove 1 screw from G Frame 4 Remove 2 screws from Center Frame 5 Remove 3 screws from Spine R 6 Remove 3 screws from Bottom Frame 7 Remove 1 screw from Bottom Frame ...

Page 17: ...se from LED Guide 4 Unhook and release LED Guide from Bezel 5 Disconnect 1 connector from HSR Board and release from IR Guide 6 Unhook and release IR Guide from Bezel 1 6 LOUDSPEAKER UNDER BAR IR GUIDE LED GUIDE HSR BOARD AND HLR4 BOARD REMOVAL Speaker Speaker LED Guide Under Bar HLR4 Board Bezel Bezel 1 1 4 3 IR Guide HSR Board 6 5 2 Screw BVTP2 4X16 Soft Cloth ...

Page 18: ...ing the TV be sure to unplug the power cord to avoid any chance of electric shock Clean the cabinet of the TV with a dry soft cloth Wipe the LCD screen gently with a soft cloth Stubborn stains may be removed with a cloth slightly moistened with a solution of mild soap and warm water If using a chemically pretreated cloth please follow the instruction provided on the package Never use strong solven...

Page 19: ...C121 DTT S255 P033 S077 Model 40V510A Serial 8000016 Power on Time 00000H Diagnostic and Serial Update ADC Auto Calibration Clone User Setting Direct Log to USB Factory Default RETURN Change Back Exit 2 2 1 ENTERING THE SERIAL NUMBER AFTER CHANGING THE MAIN BOARD Use the following instructions to re enter the Serial Number of the TV after replacing the Main BM3 Board 1 After accessing service mode...

Page 20: ...510A Serial 8000016 Power on Time 00000H Diagnostic and Serial Update ADC Auto Calibration Clone User Setting Direct Log to USB Factory Default RETURN Change Back Exit YES NO 2 To reset to Factory Defaults press then follow the on screen instructions 3 After selecting the language preference the on screen display indicates to select the type of use for this TV Home must be selected for optimal pic...

Page 21: ...ponents in the back of this manual All capacitors are in μF unless otherwise noted pF μμF 50WV or less are not indicated except for electrolytics and tantalums All electrolytics are in 50V unless otherwise speciﬁed All resistors are in ohms kΩ 1000Ω MΩ 1000kΩ Indication of resistance which does not have one for rating electrical power is as follows Pitch 5mm Rating electrical power 1 4 W 1 4 W in ...

Page 22: ...hode Cathode Common Cathode Cathode Common Common Common Common Cathode Anode Base Emitter Collector Base Emitter Collector Drain Gate Gate Drain Device Printed symbol Terminal name Circuit Terminal name of semiconductors in silk screen printed circuit Anode Anode Anode Cathode Anode Anode Cathode Transistor FET Transistor FET Emitter Collector Base Transistor Source Gate Drain Cathode Anode Anode...

Page 23: ...CU MIMAS NAND Flash 128Mb DDR2 1Gb AMP L R UARTa SPI NVM Temp Sen IIC Front control SPDIF PWM Power supply Line OUT L R HDMI 1 HDMI 3 HDMI 4 PC Audio DVI Serial Flash 4Mb PANEL TCON HFR Backlight Inv Key LED IR Motion Sen PS Board Tuner ULPI USB 2 0 USB 1 1 LVDS Optical Service JIG UART b UART d UART RST RST IIC CEC SIF CVBS SIRCS Digital IF ...

Page 24: ...D1016 VD1013 VD1014 VD1001 VD1005 VD1008 VD1000 VD1003 VD1007 3 4 1 2 L R V S TB1000 GND GND V2_IN_Y V2_IN_C V1_IN_V CHIP 0 R1086 CHIP 0 R1087 CHIP 0 R1088 0 R1089 0 R1090 0 R1091 VD1010 VD1025 VD1011 VD1026 VD1012 VD1027 GND VD1018 VD1029 VD1017 VD1028 VD1019 VD1030 JL1027 1 16W CHIP 5 10k R1015 GND GND PANEL_FAIL JL1025 1005 25V 0 01 X7R C1088 DIMMER UNR52A1G0LS0 Q1002 D3 3V GND JL1026 10k RB100...

Page 25: ...3 10k R2264 1 10k R2326 100 R2272 47k R2276 47k R2332 JL2000 JL2001 JL2002 JL2003 REG5V PC_IN_L A_DMP_IN_AU_L REG5V REG5V AU_HP9V GND MAIN_SP_R MAIN_SP_L GND REG5V ATI_SCK ATI_WS 0uH R2229 ATI_MCLK R2228 0uH 0uH R2233 RB2007 22 I2S_SD_OUTA I2S_SOSCK_OUTA I2S_SCK_OUTA I2S_WS_OUTA I2S_SD_OUTB 100 R2375 AU_13V GND GND 0 1 C2273 VDDA VDDA GND GND 2 2 C2275 2 2 C2276 10k R2376 10k R2377 220 R2378 220 R...

Page 26: ...00 1 16W CHIP 5 10k R3109 CL3010 1k R3112 JL3084 600 FB3004 1 2 3 4 5 6 7 8 1005 25V 0 01 X7R C3052 1005 50V 0 001 X7R C3041 STBY_LED JL3076 JL3082 POWER_KEY CHIP 100 R3099 5 1 16W D3 3V GND 50V 0 5A F3000 JL3078 JL3081 JL3073 JL3080 JL3083 D3011 MAZ8056G0LS0 JL3074 C3054 1 10V X7R 1608 JL3077 JL3079 JL3075 POWER RESERVE_LED SENSOR_DET GND PIC_MUTE_LED 600 FB3003 1 2 3 4 5 6 7 8 ON_TIMER_LED JL305...

Page 27: ...N Y4 HDMI0_D2P Y2 HDMI0_D2N Y1 HDMI1_5V V6 DDC1_SCL T2 DDC1_SDA T1 HDMI1_CLKP AA2 HDMI1_CLKN AA1 HDMI1_D0P AB2 HDMI1_D0N AB1 HDMI1_D1P AC2 HDMI1_D1N AC1 HDMI1_D2P AD1 HDMI1_D2N AE1 HDMI2_5V W6 DDC2_SDA V3 DDC2_SCL V4 HDMI2_CLKN AE2 HDMI2_CLKP AD2 HDMI2_D0N AE3 HDMI2_D0P AD3 HDMI2_D1N AE4 HDMI2_D1P AD4 HDMI2_D2N AE5 HDMI2_D2P AD5 HDMI_RTUNE AB6 HDMI_DC_TP AE6 HDMI_AVDD33 Y6 HDMI_AVDD33 AA6 HDMI_DVD...

Page 28: ... 16 SW2 17 LG2 18 PGND2 19 ILIM2 20 TEST 21 VCC 22 5VREG 23 VIN 24 ILIM1 29 13 NC 14 BOOT2 25 PGND1 26 LG1 27 SW1 28 HG1 BD9540EFV IC7004 1 BOOT1 2 NC 3 EN1 4 VOUT1 5 FB1 6 NC 7 GND 8 CTL1 9 CTL2 10 FB2 11 VOUT2 12 EN2 15 HG2 16 SW2 17 LG2 18 PGND2 19 ILIM2 20 TEST 21 VCC 22 5VREG 23 VIN 24 ILIM1 29 13 NC 14 BOOT2 25 PGND1 26 LG1 27 SW1 28 HG1 D1 G2 S2 D2 G1 S1 MP6K61FU7TR Q7004 D1 G2 S2 D2 G1 S1 ...

Page 29: ...IP 5 100 R7344 1 16W CHIP 5 100 R7345 SPI_CS 4 3 1 2 PST3629UL IC7200 GND VDD CD OUT 54 1MHz X7200 215 0691020 00 IC7000 FE_XTALIN AE21 FE_XTALOUT AD21 FE_OSC_CLK AE23 FE_OSC_AVDD AE24 FE_OSC_AVSS AD23 FE_OSC_GUARD AB21 FPVDD AC22 FPVSS AB22 DPVDD M6 DPVSS M7 LPVDDHA AB20 FPVDD12 AA21 DPVDD12 M8 LPVDDA AC20 LPVSSA AA20 Resetb B21 RESETOUTb A21 FE_OSC_DVDD AE22 FE_OSC_DVSS AD22 TRSTb D12 TDI D13 TD...

Page 30: ... NC GND VCC NC NC NC IO4 IO5 IO6 IO7 NC NC NC NC MPEG_D2 MPEG_D2 GND 5 4 3 2 1 74LVC1G08GW 125 IC7400 1A 1B GND 1Y VCC 10k RB7421 2 1 4 3 6 5 8 7 100 RB7420 2 1 4 3 6 5 8 7 MID0 MID_1 MID_2 MID_3 MID_4 22 RB7414 2 1 4 3 6 5 8 7 SPI_OUT CL7415 215 0691020 00 IC7000 DQA_0 K25 DQA_1 L19 DQA_2 J19 DQA_3 J18 DQA_4 L21 DQA_5 J21 DQA_6 M21 DQA_7 K23 DQA_8 L24 DQA_9 L18 DQA_10 K22 DQA_11 M20 DQA_12 M19 DQ...

Page 31: ...B20A_EN 4 7uH L7515 D3 3V_A1VDD D3 3V_A1VDD CHIP 100 R7607 I2S_WS_OUTB I2S_SCK_OUTB I2S_SOSCK_OUTB 1 2 3 4 CN7501 DET_V1 DET_Y1 DET_Y2 RESET_USB RESET_USB 6 3V 100 C7517 X6S 3225 6 3V 100 C7520 X6S 3225 6 3V 100 C7557 X6S 3225 6 3V 100 C7580 X6S 3225 1005 16V 0 1 C7590 0uH L7501 L7505 0uH 0uH L7508 0uH L7512 0uH L7513 0uH L7516 0uH L7517 0uH L7518 AUDIO_DET 100 RB7550 2 1 4 3 6 5 8 7 PC_DET JL7632...

Page 32: ...HIP 2 2k R7653 1005 1 16W CHIP 5 R7635 10k L7607 1uH 50V 0 001 X7R C7672 2SC5950G0LS0 Q7600 8 7 6 5 4 3 2 1 LM2903DT IC7600 1 OUT 2 IN 3 IN 4 GND 5 IN 6 IN 7 OUT 8 VCC 1 16W RN CP 0 5 51k R7621 2SC5950G0LS0 Q7603 GND 10uH L7608 25V 0 01 X7R C7645 1 16W RN CP 0 5 3 9k R7618 5V_TU 1005 1 16W CHIP 5 R7636 3 3k GND 1005 50V CK C7654 1p 1005 50V 27p CH C7651 GND 1 16W CHIP 5 R7620 22k 1 16W 15k R7642 2...

Page 33: ... 0 1 I C 7 4 0 0 C N 5 0 0 1 F 5 5 0 4 X X C N 1 0 0 1 I C 5 5 0 0 C N 5 0 0 4 J 1 0 0 2 C N 7 5 0 7 C N 5 0 0 3 F 5 1 0 1 0 5 A 5 0 V F 5 5 0 5 X X X X C B C H 1 2 3 R2285 JL3090 JL3091 JL3092 RB7202 JL3093 C1120 C1123 Q1120 R2290 RB7209 C1125 R2291 RB2001 R2292 Q1123 R2293 R1100 C1128 RB2004 R1101 R1102 Q1126 R3043 RB2007 R1103 Q1128 RB2008 F3000 R3045 RB7407 JL7502 C1132 JL7503 RB7600 FL5500 JL...

Page 34: ...W 1 2k R614 0 5 UNR52A1G0LS0 Q600 UNR52A1G0LS0 Q601 UNR52A1G0LS0 Q602 1 2 3 4 5 6 7 CN600 7P GND STBY3 3V REC US_STBY STBY_LED US_HD ON_TIMER PWR Reserve PICTURE_OFF UNR52A1G0LS0 Q605 1005 1 16W R617 0 5 3 9k D600 SML Z14M4TT86 D602 SML Z14M4TT86 D605 DI SML Z14VTT86A D601 SML Z14YTT86A POWER GREEN TIMER RED GREEN PICTURE OFF GREEN HD INDICATER GREEN HLR4 LED A 1660 698 A EX2R HLR4 ...

Page 35: ...DE 1 2 3 4 5 6 7 A B P F L P 1 8 7 9 1 9 1 1 1 1 7 3 0 6 8 1 1 1 A 1 6 6 0 C N 6 0 0 C N 6 0 1 M D D 6 0 0 D 6 0 1 D 6 0 2 D 6 0 3 D 6 0 4 D 6 0 5 1 7 3 0 6 8 1 1 1 1 8 7 9 1 9 1 1 1 P W R T I M E R STBY G N D S T B Y R E C S T B Y L E D T I M E R P W R P I C 1 7 1 2 JR JR B E B E B E B E B E B E HLR4 ...

Page 36: ... R103 0 5 1 10W RN CP 11k R105 0 5 1 10W RN CP 5 6k R104 0 5 1 10W RN CP 1 5k R101 0 5 0 R107 S101 2 1 3 4 S102 2 1 3 4 S103 2 1 3 4 S104 2 1 3 4 S105 2 1 3 4 S106 2 1 3 4 S107 2 1 3 4 JL104 1 2 3 3P CN101 GND POWERINT KEY1 POWER CH CH HOME MENU WEGAGATE VOL VOL INPUT SEL HRT1 SWITCH A 1718 146 A EX2R HRT P1 PWB S NOT AVAILABLE FOR HRT1 BOARD ...

Page 37: ...P 47 R402 5 1005 50V 220p X7R C401 1 C406 0 R403 0 R406 0 1 C404 150k R407 1k R411 1 5k R404 33k R409 IOUTGND VCC NC GC1 GC2 IC402 1 2 3 4 5 6 7 10k R408 1 2 3 4 5 CN401 5P SIRCS STBY3 3V GND VD3 3V BL_IN MAZ8056GMLS0 D402 2SA2122G0LS0 Q401 47 C405 X6S 3216 JL406 JL407 JL408 JL409 JL410 CL404 CL405 VCC OUT GND IC403 Sircs Optical Sensor HSR IR SENSOR A 1650 551 A EX2M HSR P1 ...

Page 38: ...06 R407 R408 R409 R410 R411 C401 C402 C403 C404 C406 R450 R451 R452 D401 D402 IC401 IC402 CL401 CL402 CL403 CL404 CL405 Q401 I C 4 0 2 1 7 3 0 6 8 0 1 1 1 8 7 9 1 9 0 1 1 A 1 6 5 0 V O B E OUT VCC 1 5 1 2 C405 R453 R454 R455 JL406 JL407 JL408 JL409 JL410 C N 4 0 1 C N 4 0 2 C 4 0 5 1 8 7 9 1 9 0 1 1 1 7 3 0 6 8 0 1 1 E P G W G N M D 1 5 1 2 1 2 3 4 5 A B ...

Page 39: ... C6517 D 470p 1 10W RN CP 330k R6536 1608 50V 4700p X7R C6519 MA2J1110GLS0 D6514 50V X7R C6515 0 022 EY6513 EY6534 16V X7R C6514 0 47 SF5L60 D6510 1 10W RN CP 330k R6528 2W RS R6513 22 1SS357 TPH3 D6513 50V 0 1 X7R C6527 50V 0 01 X7R C6521 1 10W RN CP 100k R6530 50V 1000p CH C6520 EY6214 2012 1 10W RN CP 22k R6501 50V 10 C6502 1 10W RN CP 47k R6538 0 5 1 10W RN CP 0 5 R6510 10k 1kV C6522 D 470p EY...

Page 40: ...P 25V X7R C6752 0 1 1608 R6763 10k 1 10W RN CP 0 5 DIMMER CHIP R6710 0 1608 25V 0 1 X7R C6746 RN CP 1k R6759 1 10W 0 5 1608 25V X7R C6753 0 1 JL6729 JL6726 BALANCER_ERR JL6728 1 GND_1 1608 R6762 47k 1 10W RN CP 5 R6766 1 R6735 0 5 15k 1 10W RN CP 2SC3052EF T1 LEF Q6704 16V 100 C6742 R6727 33 1 10W RN CP JL6713 25V 0 1 X7R C6715 25V 0 1 X7R C6751 RN CP R6747 4 7k 1 10W 5 25V 0 1 X7R C6723 1 10W R67...

Page 41: ... 6 7 3 7 D 6 7 1 4 L 6 4 0 0 R 6 7 1 0 C 6 7 3 8 R 6 3 2 9 R 6 7 1 1 C 6 7 3 9 R 6 7 1 2 R 6 7 1 3 R 6 5 2 0 R 6 7 1 4 C 6 1 6 1 R 6 7 1 5 R 6 7 1 6 R 6 5 2 3 R 6 7 1 7 R 6 5 2 4 E T 6 0 0 0 R 6 7 1 8 C 6 7 4 0 E T 6 0 0 1 R 6 5 2 5 R 6 7 1 9 C 6 7 4 1 E T 6 0 0 2 C 6 7 4 2 R 6 5 2 7 C 6 7 4 3 R 6 3 3 3 L 6 6 0 0 C 6 5 5 0 R 6 5 2 8 C 6 7 4 4 R 6 3 3 4 R 6 5 2 9 R 6 3 3 5 L 6 6 0 1 C 6 5 5 1 C 6 7...

Page 42: ... 1M R6521 S3K60 D6556 S3K60 D6555 EY6560 EY6562 EY6565 EY6561 EY6566 EY6567 E ET6500 SLAVE 1608 50V 1000p CH C6504 1 10W RN CP R6546 5 22k ISA1235AC1TP 1EF Q6507 1 10W RN CP R6545 5 22k 1 10W RN CP R6544 100k 2SC3052EF T1 LEF Q6505 1 10W RN CP R6542 5 100k MA2J1110GLS0 D6503 1 10W RN CP R6541 39k MAZ8056G0LS0 D6508 RN CP R6548 1 10W 100k 1 10W RN CP R6547 5 10k 50V C6507 10 2SC3052EF T1 LEF Q6504 ...

Page 43: ...k R6720 1 10W 4 7k R6737 RN CP 0 5 RN CP 10k R6757 1 10W 0 5 10V 4 7 X7R C6731 EY6706 C6606 450V 1 EY6606 JL6704 450V PT C6600 1 1608 50V 0 01 X7R C6708 1 10W 10k R6708 RN CP 5 1 10W R6611 1608 4 7 JL6719 EY6621 MA2J1110GLS0 D6712 1 10W RN CP 5 4 7 R6703 1 10W RN CP R6613 5 1608 4 7 R6608 2012 1 10W 5 1k JL6718 JL6711 25V 0 1 X7R C6751 1608 1 10W RN CP 0 5 R6719 22k JL6725 1608 50V CH C6726 470p 1...

Page 44: ... 6 6 0 0 C 6 7 4 4 C 6 5 5 0 R 6 5 2 8 L 6 6 0 1 C 6 7 4 5 R 6 3 3 5 C 6 5 5 1 R 6 5 2 9 C 6 7 4 6 R 6 3 3 6 C 6 5 5 2 C 6 7 4 7 R 6 7 2 0 C 6 7 4 8 R 6 3 3 8 R 6 7 2 1 C 6 7 4 9 G S Q 6 5 5 1 R 6 7 2 2 G S Q 6 5 5 2 R 6 7 2 3 R 6 7 2 4 R 6 7 2 5 T 6 1 0 1 C 6 5 5 9 R 6 5 3 1 R 6 7 2 6 R 6 7 2 7 R 6 5 3 3 C 6 7 5 0 R 6 7 2 8 D 6 1 5 0 R 6 5 3 4 C 6 7 5 1 R 6 7 2 9 D 6 1 5 1 C 6 7 5 2 D 6 1 5 2 C 6...

Page 45: ...6 7 5 1 A P 2 5 1 1 R 1 8 0 4 C P 2 5 1 1 R A 1 0 6 D P 2 R Q 6 4 1 T K A 7 3 0 1 A S 2 R 6 4 1 T K A 7 3 0 1 A S 2 R Q 6 0 1 T A 6 7 5 1 A S 2 R 4 7 7 1 A S 2 R Q L T 4 7 7 1 A S 2 6 L 5 L 3 2 6 1 C S 2 R Q 6 4 1 T K 2 1 4 2 C S 2 R 1 8 0 4 C S 2 R 6 0 1 T 1 8 0 4 C S 2 R 7 1 6 4 C S 2 R Q L T 7 1 6 4 C S 2 K 4 1 1 2 D S 2 X T Q A 1 0 6 D S 2 E B C A 0 9 6 6 S D F S S S G D D D D R 5 8 E T U F 1 ...

Page 46: ...01 COVER REAR 46 KLV 46V510A ONLY 2 3 297 324 01 COVER ECS KLV 40V510A ONLY 2 3 196 465 11 COVER ECS KLV 46V510A ONLY 3 4 143 652 01 LABEL INFORMATION KLV 40V510A ONLY 3 4 143 653 01 LABEL INFORMATION KLV 46V510A ONLY 4 1 REAR COVER ASSEMBLY AND TABLE TOP STAND ASSEMBLY 4 4 126 274 01 FRAME VESA M6 5 4 124 401 11 COVER UNDER M 6 4 022 115 00 HOLDER AC CORD 7 A 1660 227 A TABLE TOP STAND ASSY ML4 8...

Page 47: ...cryption Key Components in the back of this manual 4 2 CHASSIS 51 4 105 025 01 BRACKET SIDE JACK 52 A 1735 187 A BM3 BOARD COMPLETE KLV 40V510A ONLY 52 A 1735 186 A BM3 BOARD COMPLETE KLV 46V510A ONLY 53 8 597 686 00 TUNER FSS BTF CA431T REF NO PART NO DESCRIPTION ASSEMBLY INCLUDES REF NO PART NO DESCRIPTION ASSEMBLY INCLUDES 54 A 1660 720 A IP1 BOARD COMPLETE KLV 40V510A ONLY 55 A 1660 728 C IP2 ...

Page 48: ...10 055 54 CONN ASSY 5P MM CRIMP 260 KLV 40V510A ONLY 103 1 910 055 53 CONN ASSY 5P MM CRIMP 175 KLV 46V510A ONLY 104 1 910 055 39 CONN ASSY 13P MM CRIMP 260 4 3 CONNECTORS REF NO PART NO DESCRIPTION ASSEMBLY INCLUDES REF NO PART NO DESCRIPTION ASSEMBLY INCLUDES 101 102 104 105 108 107 103 106 INV POWER UNIT IP1 IP2 T CON HLR4 BM3 3004 1004 9102 1002 2000 6151 6154 6700 6000 SWITCH UNIT SP SP 6156 ...

Page 49: ...Y 204 4 124 408 02 GUIDE IR B 205 A 1650 551 A HSR BOARD MOUNTED 206 4 124 407 01 GUIDE LED B S KLV 40V510A ONLY 206 4 124 406 01 GUIDE LED B L KLV 46V510A ONLY 207 A 1726 168 A HLR4 BOARD MOUNTED 208 4 124 405 02 BAR UNDER S KLV 40V510A ONLY 208 4 124 404 01 BAR UNDER M KLV 46V510A ONLY 209 1 802 877 12 LCD PANEL 40INCH FHD TFT KLV 40V510A ONLY 209 1 802 876 11 LCD PANEL 46INCH FHD TFT KLV 46V510...

Page 50: ... 2 16 2 580 591 01 SCREW PSW M3X5 NOT IN THIS MODEL 0 7 685 103 19 SCREW P 2X5 TYPE2 NON SLIT HRT1 4 4 KLV 46V510A P N DESCRIPTION REMARKS TOTAL 2 580 640 01 SCREW BVTP 4X16 TYPE2 IT 3 BOTTOM FRAME 3 PNL 2 UNDER BAR 1 RC 20 26 7 685 648 79 SCREW BVTP 3X12 TYPE2 IT 3 MAIN BRACKET 1 RC 2 VESA 4 7 2 580 639 01 SCREW BVTP 4X12 TYPE2 IT 3 NOT IN THIS MODEL 0 7 685 646 79 SCREW BVTP 3X8 TYPE2 IT 3 STAND...

Page 51: ...070 1 100 905 11 CERAMIC CHIP 0 001μF 10 50V C1087 1 114 331 11 CERAMIC CHIP 4 7μF 10 10V C1088 1 112 777 11 CERAMIC CHIP 0 01μF 10 25V C2074 1 114 870 11 CERAMIC CHIP 4 7μF 10 16V C2075 1 114 870 11 CERAMIC CHIP 4 7μF 10 16V C2078 1 114 330 11 CERAMIC CHIP 2 2μF 10 16V C2085 1 100 766 21 ELECT CHIP 47μF 20 16V C2086 1 100 905 11 CERAMIC CHIP 0 001μF 10 50V C2091 1 112 064 11 CERAMIC CHIP 2 2μF 10...

Page 52: ... 2 2μF 10 10V C2290 1 112 064 11 CERAMIC CHIP 2 2μF 10 10V C2291 1 112 064 11 CERAMIC CHIP 2 2μF 10 10V C2293 1 135 366 11 ELECT CHIP 100μF 20 16V C2294 1 100 766 21 ELECT CHIP 47μF 20 16V C2295 1 100 055 11 CERAMIC CHIP 22μF 20 16V C2296 1 164 938 11 CERAMIC CHIP 0 0015μF 10 50V C2297 1 164 938 11 CERAMIC CHIP 0 0015μF 10 50V C2298 1 162 927 11 CERAMIC CHIP 100pF 5 50V C2300 1 114 330 11 CERAMIC ...

Page 53: ...ERAMIC CHIP 0 1μF 10 16V C7035 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C7038 1 114 331 11 CERAMIC CHIP 4 7μF 10 10V C7039 1 114 331 11 CERAMIC CHIP 4 7μF 10 10V C7042 1 100 055 11 CERAMIC CHIP 22μF 20 16V C7043 1 100 055 11 CERAMIC CHIP 22μF 20 16V C7044 1 114 553 11 CERAMIC CHIP 10μF 10 16V C7045 1 114 553 11 CERAMIC CHIP 10μF 10 16V C7046 1 114 553 11 CERAMIC CHIP 10μF 10 16V C7047 1 114 553 11 C...

Page 54: ...0 1μF 10 16V C7524 1 100 905 11 CERAMIC CHIP 0 001μF 10 50V C7525 1 114 354 11 CAP CERAMIC 0 1MF X7R 1410 C7530 1 164 874 11 CERAMIC CHIP 100pF 5 50V C7532 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C7533 1 112 066 11 CERAMIC CHIP 10μF 10 10V C7535 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C7539 1 112 777 11 CERAMIC CHIP 0 01μF 10 25V C7557 1 114 871 11 CERAMIC CHIP 100μF 20 6 3V C7559 1 100 909 11 CERAM...

Page 55: ...03 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C7804 1 114 130 11 CERAMIC CHIP 1μF 10 6 3V C7806 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C7807 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C7808 1 100 909 11 CERAMIC CHIP 10μF 10 6 3V C7809 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C7811 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C7812 1 100 909 11 CERAMIC CHIP 10μF 10 6 3V C7814 1 114 871 11 CERAMIC CHIP 100μF 20 6 3...

Page 56: ...6 3V FL5007 1 114 175 21 CERAMIC CHIP 1μF 20 6 3V FL5008 1 114 175 21 CERAMIC CHIP 1μF 20 6 3V FL5500 1 114 175 21 CERAMIC CHIP 1μF 20 6 3V FL7202 1 234 939 21 FILTER EMI REMOVAL SMD FL7203 1 114 175 21 CERAMIC CHIP 1μF 20 6 3V FL7204 1 114 175 21 CERAMIC CHIP 1μF 20 6 3V FL7500 1 114 175 21 CERAMIC CHIP 1μF 20 6 3V FL7601 1 114 175 21 CERAMIC CHIP 1μF 20 6 3V FL7602 1 114 175 21 CERAMIC CHIP 1μF ...

Page 57: ...04 1 412 979 21 INDUCTOR 1μH L7605 1 469 554 21 INDUCTOR 6 8μH L7607 1 412 979 21 INDUCTOR 1μH L7608 1 469 555 21 INDUCTOR 10μH L7609 1 469 555 21 INDUCTOR 10μH L7625 1 469 555 21 INDUCTOR 10μH L9111 1 481 515 11 FERRITE 0μH L9113 1 234 400 21 CONDUCTOR NETWORK 1005X4 L9114 1 234 400 21 CONDUCTOR NETWORK 1005X4 L9115 1 234 400 21 CONDUCTOR NETWORK 1005X4 L9116 1 234 400 21 CONDUCTOR NETWORK 1005X4...

Page 58: ...P 220K 5 1 16W R1058 1 218 981 91 METAL CHIP 220K 5 1 16W R1067 1 218 983 11 METAL CHIP 330K 5 1 16W R1068 1 218 983 11 METAL CHIP 330K 5 1 16W R1074 1 218 990 81 SHORT CHIP R1075 1 218 990 81 SHORT CHIP R1076 1 216 864 11 SHORT CHIP R1077 1 216 295 91 SHORT CHIP R1086 1 218 990 81 SHORT CHIP R1087 1 218 990 81 SHORT CHIP R1088 1 218 990 81 SHORT CHIP R1089 1 218 990 81 SHORT CHIP R1090 1 218 990 ...

Page 59: ... 5 1 16W R2383 1 218 973 11 METAL CHIP 47K 5 1 16W R2384 1 218 990 81 SHORT CHIP R2385 1 208 691 11 METAL CHIP 2 2K 0 50 1 16W R2386 1 218 990 81 SHORT CHIP R2387 1 218 990 81 SHORT CHIP R2388 1 218 990 81 SHORT CHIP R2389 1 218 990 81 SHORT CHIP R2392 1 218 990 81 SHORT CHIP R2395 1 218 969 11 METAL CHIP 22K 5 1 16W R2396 1 218 969 11 METAL CHIP 22K 5 1 16W R2398 1 218 959 11 METAL CHIP 3 3K 5 1 ...

Page 60: ...8 695 11 METAL CHIP 3 3K 0 50 1 16W R3153 1 208 691 11 METAL CHIP 2 2K 0 50 1 16W R3154 1 208 691 11 METAL CHIP 2 2K 0 50 1 16W R3155 1 208 691 11 METAL CHIP 2 2K 0 50 1 16W R5101 1 218 990 81 SHORT CHIP R5102 1 218 959 11 METAL CHIP 3 3K 5 1 16W R5105 1 211 990 11 METAL CHIP 75 0 50 1 10W R5107 1 211 990 11 METAL CHIP 75 0 50 1 10W R5110 1 211 990 11 METAL CHIP 75 0 50 1 10W R5200 1 218 990 81 SH...

Page 61: ...18 935 11 METAL CHIP 33 5 1 16W R7523 1 218 990 81 SHORT CHIP R7526 1 218 933 11 METAL CHIP 22 5 1 16W R7534 1 218 952 11 METAL CHIP 820 5 1 16W R7543 1 218 977 11 METAL CHIP 100K 5 1 16W R7544 1 218 965 11 METAL CHIP 10K 5 1 16W R7545 1 218 965 11 METAL CHIP 10K 5 1 16W R7547 1 218 967 11 METAL CHIP 15K 5 1 16W R7549 1 218 990 81 SHORT CHIP R7550 1 218 967 11 METAL CHIP 15K 5 1 16W R7560 1 218 94...

Page 62: ...017 1 234 375 21 RES NETWORK 1K 1005X4 RB3019 1 239 674 81 RESISTOR NETWORK 100 RB3021 1 234 375 21 RES NETWORK 1K 1005X4 RB3023 1 239 686 11 RESISTOR NETWORK 1K RB3030 1 234 378 21 RES NETWORK 10K 1005X4 RB3040 1 234 371 21 RES NETWORK 47 1005X4 RB3041 1 239 690 81 RESISTOR NETWORK 2 2K RB3042 1 239 690 81 RESISTOR NETWORK 2 2K RB3043 1 239 670 81 RESISTOR NETWORK 47 RB3061 1 234 370 21 RES NETWO...

Page 63: ...R SMD VD5105 1 802 078 11 VARISTOR SMD VD5106 1 802 078 11 VARISTOR SMD VD5107 1 802 078 11 VARISTOR SMD VD5108 1 802 078 11 VARISTOR SMD VD5109 1 802 078 11 VARISTOR SMD VD5110 1 802 078 11 VARISTOR SMD VD7501 1 805 774 21 VARISTOR CHIP VD7503 1 805 774 21 VARISTOR CHIP VD7505 1 805 774 21 VARISTOR CHIP VD7506 1 802 090 21 VARISTOR CHIP VD7507 1 802 090 21 VARISTOR CHIP VD7508 1 802 090 21 VARIST...

Page 64: ...5 1 16W R403 1 218 990 81 SHORT CHIP R404 1 218 955 11 METAL CHIP 1 5K 5 1 16W R406 1 218 990 81 SHORT CHIP R407 1 218 979 11 METAL CHIP 150K 5 1 16W R408 1 218 965 11 METAL CHIP 10K 5 1 16W R409 1 218 971 11 METAL CHIP 33K 5 1 16W R411 1 218 953 11 METAL CHIP 1K 5 1 16W IP1A 1660 720 A IP1 BOARD COMPLETE KLV 40V510A ONLY 2 580 592 01 SCREW PSW M3X8 7 322 065 48 RUBBER SILICONE RTV KE 3490 CAPACIT...

Page 65: ... 114 325 11 CERAMIC CHIP 0 1μF 10 25V C6750 1 100 831 91 CERAMIC CHIP 0 001μF 2 50V C6751 1 114 325 11 CERAMIC CHIP 0 1μF 10 25V C6752 1 114 325 11 CERAMIC CHIP 0 1μF 10 25V C6153 1 112 229 21 ELECT 1500μF 20 16V C6155 1 114 323 11 CERAMIC CHIP 0 01μF 10 50V C6161 1 114 324 11 CERAMIC CHIP 0 022μF 10 50V C6200 1 114 325 11 CERAMIC CHIP 0 1μF 10 25V C6201 1 162 927 11 CERAMIC CHIP 100pF 5 50V C6202...

Page 66: ...501 848 01 DIODE S3K60 D6607 6 501 848 01 DIODE S3K60 D6608 6 501 848 01 DIODE S3K60 D6609 6 501 848 01 DIODE S3K60 D6702 6 502 318 01 DIODE MA4J1130GLS0 D6703 6 502 318 01 DIODE MA4J1130GLS0 D6704 6 501 724 01 DIODE MAZ8047G0LS0 D6705 6 501 724 01 DIODE MAZ8047G0LS0 D6706 6 502 318 01 DIODE MA4J1130GLS0 D6707 6 501 740 01 DIODE MAZ8068G0LS0 D6708 6 501 740 01 DIODE MAZ8068G0LS0 FUSE F6001 1 523 0...

Page 67: ... TRANSISTOR TK10A60D Q6702 6 551 961 01 TRANSISTOR INK0002AC1 T130A 1 Q6703 6 551 961 01 TRANSISTOR INK0002AC1 T130A 1 Q6704 8 729 620 07 TRANSISTOR 2SC3052EF T1 LEF Q6705 6 551 696 01 TRANSISTOR ISA1235AC1TP 1EF Q6706 6 551 696 01 TRANSISTOR ISA1235AC1TP 1EF Q6708 8 729 055 50 TRANSISTOR 2SC4357 T11 1E Q6709 6 551 678 01 TRANSISTOR 2SA1364 T111 1DE Q6710 8 729 055 50 TRANSISTOR 2SC4357 T11 1E Q67...

Page 68: ...5 1 10W R6414 1 216 821 11 METAL CHIP 1K 5 1 10W R6417 1 216 809 11 METAL CHIP 100 5 1 10W R6418 1 216 821 11 METAL CHIP 1K 5 1 10W R6421 1 216 821 11 METAL CHIP 1K 5 1 10W R6500 1 220 926 81 FUSIBLE 0 47 10 1 2W R6501 1 208 814 91 METAL CHIP 22K 0 50 1 10W R6502 1 249 401 11 CARBON 47 5 1 4W R6503 1 218 913 91 METAL CHIP 560K 0 50 1 10W R6510 1 218 871 11 METAL CHIP 10K 0 50 1 10W R6512 1 216 864...

Page 69: ...16 833 11 METAL CHIP 10K 5 1 10W R6756 1 218 895 11 METAL CHIP 100K 0 50 1 10W R6757 1 218 871 11 METAL CHIP 10K 0 50 1 10W R6758 1 216 841 11 METAL CHIP 47K 5 1 10W R6759 1 218 847 11 METAL CHIP 1K 0 50 1 10W R6760 1 218 895 11 METAL CHIP 100K 0 50 1 10W R6761 1 218 871 11 METAL CHIP 10K 0 50 1 10W R6762 1 218 887 11 METAL CHIP 47K 0 50 1 10W R6763 1 218 871 11 METAL CHIP 10K 0 50 1 10W R6764 1 2...

Page 70: ...0 47μF 10 50V C6523 1 107 906 11 ELECT 10μF 20 50V C6525 1 107 906 11 ELECT 10μF 20 50V C6531 1 162 919 11 CERAMIC CHIP 22pF 5 50V C6532 1 162 919 11 CERAMIC CHIP 22pF 5 50V C6550 1 112 744 61 MYLAR 1μF 10 450V C6551 1 112 873 11 CERAMIC 100pF 10 250V C6552 1 114 745 11 FILM 1μF 5 450V C6559 1 112 481 11 CERAMIC 470pF 10 1KV C6560 1 112 481 11 CERAMIC 470pF 10 1KV C6561 1 112 481 11 CERAMIC 470pF ...

Page 71: ...0 8 719 026 63 DIODE D10XB60S D6001 6 501 817 01 DIODE MA2J1110GLS0 D6003 6 502 318 01 DIODE MA4J1130GLS0 D6103 8 719 979 64 DIODE UF4005 23 D6104 8 719 081 67 DIODE M1FM3 D6201 6 502 380 01 DIODE AB01BV1 D6203 6 500 567 31 DIODE 10ERB20 TB3 D6204 6 500 567 31 DIODE 10ERB20 TB3 D6250 6 501 526 01 DIODE D1NS6 TR2 D6302 6 501 737 01 DIODE MAZ8062GLLS0 D6305 6 502 318 01 DIODE MA4J1130GLS0 D6400 6 50...

Page 72: ...216 864 11 SHORT CHIP JR6164 1 216 295 91 SHORT CHIP JR6165 1 216 295 91 SHORT CHIP JR6166 1 216 296 11 SHORT CHIP JR6167 1 216 295 91 SHORT CHIP JR6767 1 216 296 11 SHORT CHIP JR6768 1 216 296 11 SHORT CHIP JR6769 1 216 296 11 SHORT CHIP JR6770 1 216 295 91 SHORT CHIP COIL L6000 1 457 691 11 LINE FILTER COIL L6001 1 457 691 11 LINE FILTER COIL L6151 1 406 657 11 INDUCTOR 4 7μH L6400 1 414 183 41 ...

Page 73: ...11 METAL CHIP 4 7 5 1 10W R6200 1 246 188 51 FUSIBLE 10 5 1 2W R6201 1 218 865 11 METAL CHIP 5 6K 0 50 1 10W R6202 1 243 725 71 METAL OXIDE 100K 5 1W R6203 1 249 385 11 CARBON 2 2 5 1 4W R6250 1 216 821 11 METAL CHIP 1K 5 1 10W R6251 1 216 827 11 METAL CHIP 3 3K 5 1 10W R6252 1 216 805 11 METAL CHIP 47 5 1 10W R6253 1 218 887 11 METAL CHIP 47K 0 50 1 10W R6254 1 218 871 11 METAL CHIP 10K 0 50 1 10...

Page 74: ...10W R6607 1 216 049 11 METAL CHIP 1K 5 1 10W R6608 1 216 049 11 METAL CHIP 1K 5 1 10W R6609 1 216 049 11 METAL CHIP 1K 5 1 10W R6611 1 216 793 11 METAL CHIP 4 7 5 1 10W R6613 1 216 793 11 METAL CHIP 4 7 5 1 10W R6614 1 216 833 11 METAL CHIP 10K 5 1 10W R6615 1 216 833 11 METAL CHIP 10K 5 1 10W R6616 1 216 857 11 METAL CHIP 1M 5 1 10W R6617 1 216 857 11 METAL CHIP 1M 5 1 10W R6700 1 216 793 11 META...

Page 75: ...AG PROTECTION 40 KLV 40V510A ONLY 2 678 266 01 BAG PROTECTION KLV 46V510A ONLY 4 041 997 01 BAG POLYETHYLENE KLV 46V510A ONLY 3 701 617 62 BAG POLYETHYLENE STANDARD KLV 46V510A ONLY 3 287 548 11 BAG PROTECTION STAND X 2345 143 1 CARTON ASSY 40 KLV 40V510A ONLY 4 146 908 01 CARTON INDIVIDUAL 46 KLV 46V510A ONLY 4 122 355 01 CUSHION LOWER 40 KLV 40V510A ONLY 4 132 730 01 CUSHION LOWER KLV 46V510A ON...

Page 76: ...service manual shall be utilized for replacement and or repair 3 Disassembly decryption or reverse engineering component s is strictly prohibited 4 Any board in which the Servicer replaces an encryption key component must be placed back into the set it orignally came from and the replaced defective component MUST BE DESTROYED Boards cannot be swapped 5 If a Circuit Board identiﬁed with a red outli...

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