Sony KDL-46W4100 Page 114 Service Manual Download

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KDL-40W4100/46W4100/46W4150

114

REF. NO.

PART NO.

DESCRIPTION

VALUES

REF. NO.

PART NO.

DESCRIPTION

VALUES

R7406 1-208-683-11 METAL

CHIP

1K 0.50%

1/16W

R7407 1-218-965-11 RES-CHIP

10K 5% 1/16W

R7411 1-218-938-11 RES-CHIP

5% 1/16W

R7412 1-218-938-11 RES-CHIP

5% 1/16W

R7413 1-218-965-11 RES-CHIP

10K 5% 1/16W

R7443 1-218-965-11 RES-CHIP

10K 5% 1/16W

R7505 1-218-941-81 RES-CHIP

100 5% 1/16W

R7515 1-218-953-11 RES-CHIP

1K 5% 1/16W

R7521 1-218-941-81 RES-CHIP

100 5% 1/16W

R7523 1-218-941-81 RES-CHIP

100 5% 1/16W

R7527 1-218-965-11 RES-CHIP

10K 5% 1/16W

R7529 1-218-965-11 RES-CHIP

10K 5% 1/16W

R7533 1-218-953-11 RES-CHIP

1K 5% 1/16W

R7535 1-218-965-11 RES-CHIP

10K 5% 1/16W

R7536 1-218-965-11 RES-CHIP

10K 5% 1/16W

R7539 1-218-965-11 RES-CHIP

10K 5% 1/16W

R7541 1-218-965-11 RES-CHIP

10K 5% 1/16W

R7543 1-218-977-11 RES-CHIP

100K 5% 1/16W

R7544 1-218-965-11 RES-CHIP

10K 5% 1/16W

R7547 1-208-711-11 METAL

CHIP

15K 0.50%

1/16W

R7550 1-208-711-11 METAL

CHIP

15K 0.50%

1/16W

R7552 1-208-711-11 METAL

CHIP

15K 0.50%

1/16W

R7555 1-208-711-11 METAL

CHIP

15K 0.50%

1/16W

R7567 1-218-965-11 RES-CHIP

10K 5% 1/16W

R7600 1-218-949-11 RES-CHIP

470 5% 1/16W

R7604 1-218-953-11 RES-CHIP

1K 5% 1/16W

R7606 1-218-941-81 RES-CHIP

100 5% 1/16W

R7607 1-218-941-81 RES-CHIP

100 5% 1/16W

R7609 1-218-959-11 RES-CHIP

3.3K 5% 1/16W

R7610 1-218-989-11 RES-CHIP

1M 5% 1/16W

R7613 1-208-697-11 METAL

CHIP

3.9K 0.50%

1/16W

R7615 1-218-958-11 RES-CHIP

2.7K 5% 1/16W

R7616 1-218-969-11 RES-CHIP

22K 5% 1/16W

R7617 1-208-928-11 METAL

CHIP

51K 0.50%

1/16W

R7618 1-218-957-11 RES-CHIP

2.2K 5% 1/16W

R7623 1-218-941-81 RES-CHIP

100 5% 1/16W

R7624 1-218-989-11 RES-CHIP

1M 5% 1/16W

R7627 1-218-959-11 RES-CHIP

3.3K 5% 1/16W

R7628 1-218-965-11 RES-CHIP

10K 5% 1/16W

R7630 1-218-959-11 RES-CHIP

3.3K 5% 1/16W

R7631 1-218-941-81 RES-CHIP

100 5% 1/16W

R7637 1-208-928-11 METAL

CHIP

51K 0.50%

1/16W

R7638 1-218-969-11 RES-CHIP

22K 5% 1/16W

R7651 1-218-953-11 RES-CHIP

1K 5% 1/16W

R7653 1-218-965-11 RES-CHIP

10K 5% 1/16W

R7654 1-218-969-11 RES-CHIP

22K 5% 1/16W

R7655 1-218-969-11 RES-CHIP

22K 5% 1/16W

R7662 1-208-711-11 METAL

CHIP

15K 0.50%

1/16W

R7663 1-218-957-11 RES-CHIP

2.2K 5% 1/16W

R7666 1-218-978-11 RES-CHIP

120K 5% 1/16W

R7669 1-218-990-81 SHORT

CHIP

R7670 1-218-941-81 RES-CHIP

100 5% 1/16W

R7673 1-218-965-11 RES-CHIP

10K 5% 1/16W

R7677 1-218-941-81 RES-CHIP

100 5% 1/16W

R7681 1-218-953-11 RES-CHIP

1K 5% 1/16W

R7682 1-218-945-11 RES-CHIP

220 5% 1/16W

R7683 1-218-941-81 RES-CHIP

100 5% 1/16W

R7807 1-218-965-11 RES-CHIP

10K 5% 1/16W

R7851 1-218-933-11 RES-CHIP

5% 1/16W

R7852 1-218-933-11 RES-CHIP

5% 1/16W

R7853 1-218-933-11 RES-CHIP

5% 1/16W

R7854 1-218-933-11 RES-CHIP

5% 1/16W

R7855 1-218-933-11 RES-CHIP

5% 1/16W

R7856 1-218-933-11 RES-CHIP

5% 1/16W

R7857 1-218-933-11 RES-CHIP

5% 1/16W

R7858 1-218-973-11 RES-CHIP

47K 5% 1/16W

R7859 1-218-953-11 RES-CHIP

1K 5% 1/16W

R7860 1-218-933-11 RES-CHIP

5% 1/16W

RESISTOR BRIDGE

RB1302 1-239-674-81 RESISTOR,

NETWORK

100

RB1303 1-239-674-81 RESISTOR,

NETWORK

100

RB1304 1-239-674-81 RESISTOR,

NETWORK

100

RB1305 1-239-698-11 RESISTOR,

NETWORK

10K

RB1306 1-239-698-11 RESISTOR,

NETWORK

10K

RB1307 1-239-698-11 RESISTOR,

NETWORK

10K

RB1401

1-234-378-21

RES, NETWORK 10K (1005X4)

RB2001

1-234-378-21

RES, NETWORK 10K (1005X4)

RB2002 1-239-702-81 RESISTOR,

NETWORK

22K

RB2003 1-239-674-81 RESISTOR,

NETWORK

100

RB2004

1-234-372-11

RES, NETWORK 100 (1005X4)

RB2005

1-234-882-21

RES, CHIP NETWORK 47KX8 (3816)

RB2006

1-234-882-21

RES, CHIP NETWORK 47KX8 (3816)

RB2008 1-239-686-11 RESISTOR,

NETWORK

RB2009 1-239-686-11 RESISTOR,

NETWORK

RB2014 1-239-698-11 RESISTOR,

NETWORK

10K

RB2015

1-234-375-21

RES, NETWORK 1K (1005X4)

RB2018

1-234-378-21

RES, NETWORK 10K (1005X4)

RB2019 1-239-686-11 RESISTOR,

NETWORK

RB2022 1-239-710-11 RESISTOR,

NETWORK

100K

Summary of Contents for KDL-46W4100

Page 1: ... YD023 MEXICO KDL 40W4100 RM YD023 LATIN AMERICA KDL 46W4100 RM YD023 US KDL 46W4100 RM YD023 CANADA KDL 46W4100 RM YD023 MEXICO KDL 46W4100 RM YD023 LATIN AMERICA KDL 46W4150 RM YD023 US KDL 46W4150 RM YD023 CANADA HISTORY INFORMATION FOR THE FOLLOWING MANUAL ORIGINAL MANUAL ISSUE DATE 4 2008 REVISION DATE SUBJECT 4 2008 No revisions or updates are applicable at this time ...

Page 2: ... RM YD023 US KDL 40W4100 RM YD023 CANADA KDL 40W4100 RM YD023 MEXICO KDL 40W4100 RM YD023 LATIN AMERICA KDL 46W4100 RM YD023 US KDL 46W4100 RM YD023 CANADA KDL 46W4100 RM YD023 MEXICO KDL 46W4100 RM YD023 LATIN AMERICA KDL 46W4150 RM YD023 US KDL 46W4150 RM YD023 CANADA SelfDiagnosis Supported model KDL 40W4100 RM YD023 ...

Page 3: ...3 DIAGRAMS 66 3 1 Circuit Boards Location 66 3 2 Printed Wiring Boards and Schematic Diagrams Information 66 3 3 Block Diagram 68 3 4 Schematics and Supporting Information 69 BU Board Schematic Diagram 1 of 12 69 BU Board Schematic Diagram 2 of 12 70 BU Board Schematic Diagram 3 of 12 71 BU Board Schematic Diagram 4 of 12 72 BU Board Schematic Diagram 5 of 12 73 BU Board Schematic Diagram 6 of 12 ...

Page 4: ...se from Dolby Laboratories Dolby and double D symbol are trademarks of Dolby Laboratories In the United States TV Guide and other related marks are registered marks of Gemstar TV Guide International Inc and or one of its affiliates In Canada TV Guide is a registered mark of Transcontinental Inc and is used under license by Gemstar TV Guide International Inc The TV Guide On Screen system is manufac...

Page 5: ...line Registration Card USA and Canada only Safety and Regulatory Booklet Attaching the Table Top Stand Installing the Wall Mount Bracket Optional Accessories Connecting Cables Suport Belt Kit Wall Mount Bracket SU WL500 TV Stand WS S10LS SU FL300M SU FL300L KDL 46W4100 46W4150 only KDL 46W4100 KDL 46W4150 in use 230W 275W in standby Speaker Output mm 58 x 126 mm 65 X 150 mm in 21 4 x 5 in 21 2 x 5...

Page 6: ...g your palm directly underneath the panel but do not squeeze the speaker grill area place your fingers in the groove above the speaker grill area put stress on the LCD panel Do not lift the TV from the bottom center WARNING An isolation transformer should be used during any service to avoid possible shock hazard because of live chassis The chassis of this receiver is directly connected to the ac p...

Page 7: ...puyez pas sur la région de la grille de haut parleur ne placez pas vos doigts dans le sillon au dessus de la région de la grille de haut parleur n imposez pas de charge sur le panneau ACL ne soulevez pas le téléviseur en plaçant vos mains en dessous au centre Aﬁn d eviter tout risque d electrocution provenant d un chássis sous tension un transformateur d isolement doit etre utilisé lors de tout dé...

Page 8: ...nd When installing the LCD panel on a wall the LCD panel must be secured using the 4 mounting holes on the rear cover To avoid damaging the LCD panel do not press on the panel or frame edge to avoid the risk of electric shock do not scratch or press on the panel with any sharp objects do not leave the module in high temperatures or in areas of high humidity for an extended period of time do not ex...

Page 9: ...llowing part numbers Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade This requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics For more information on the use of Lead Free Solder please refer to http www sony training com r e b m u n t r a P r e t e m a...

Page 10: ...mA 500 microamperes Leakage current can be measured by any one of three methods 1 A commercial leakage tester such as the Simpson 229 or RCA WT 540A Follow the manufacturers instructions to use these instructions 2 A battery operated AC milliampmeter The Data Precision 245 digital multimeter is suitable for this job 3 Measuring the voltage drop across a resistor by means of a VOM or battery operat...

Page 11: ...to reveal past problems and how often these problems occur 1 Diagnostic Test Indicators When an error occurs the STANDBY LED indicator will ﬂash a set number of times to indicate the possible cause of the problem If there is more than one error the indicator will identify the ﬁrst of the problem areas Control Buttons PIC OFF TIMER STANDBY POWER Description of LED Indictors LED LED Type Description...

Page 12: ...mote Commander to go to Page 2 of the Self Check list SELF CHECK PAGE 1 002 MAIN_POWER 01 Í 1 indicates an error was detected 003 DC_ALERT1 00 Í 0 indicates no error was detected 005 PANEL_ALERT 00 006 BACKLIGHT 00 013 BACKLIGHT_BALANCE 00 00001 00027 00009 00000 SELF CHECK PAGE 2 007 TEMP 00 008 SP_PROT 00 011 TRIDENT_IC 00 012 HFR_ERROR 00 012 TCON_ERROR 00 00001 00027 00009 00000 4 Press the Ch...

Page 13: ...SSEMBLY 1 1 REAR COVER REMOVAL 1 Remove from bezel 2 Disconnect 1 connector 1 Remove 2 screws from Terminal Position 2 Remove 6 screws 3 Remove 19 screws KDL 40W4100 ONLY Remove 21 screws KDL 46W4100 40W4150 ONLY 1 2 SWITCH UNIT REMOVAL Rear Cover 1 2 3 Bezel Switch Unit 1 2 ...

Page 14: ...e hook and slide out Side Jack Bracket from BU Board 2 Remove 2 HEX screws 3 Disconnect 6 connectors 4 Remove 9 screws 1 4 POWER UNIT REMOVAL IP5Z BOARD 1 Disconnect 5 connectors 2 Remove 6 screws 3 Release 4 Board Holders Side Jack Bracket BU Board BU Shield Main Bracket 2 4 1 3 Corner Cover Power Unit IP5Z Board 2 1 3 ...

Page 15: ...DL 40W4100 46W4100 46W4150 1 5 STAND REMOVAL 1 Remove 1 screw 2 Remove 2 screws 3 Remove 1 screw 1 Remove 4 screws 1 6 UNDER COVER AND AC INLET REMOVAL 1 Stand Assembly Under Cover 1 2 Under Cover AC Bracket AC Inlet Bottom Bracket 3 ...

Page 16: ...ve 1 screw from Main Bracket and Bezel 3 Remove 4 screws from Main Bracket 4 Remove 6 screws from Spine Frames 5 Remove 4 screws from Bottom Vesa Brackets 6 Remove 4 screws from Bottom Frame 1 7 STRUCTURAL FRAMES AND BRACKETS REMOVAL KDL 40W4100 ONLY 6 5 Bottom Frame Vesa Top Spine Frame Vesa Bottom 1 4 3 2 ...

Page 17: ...rd Support 5 Remove 2 screws from Center Frame 6 Remove 10 screws from Spine Frames 7 Remove 4 screws from both Bottom Vesa Brackets 8 Remove 4 screws from Bottom Bracket 9 Remove 1 screw from Bottom Bracket 1 8 STRUCTURAL FRAMES AND BRACKETS REMOVAL KDL 46W4100 46W4150 ONLY 1 2 4 3 5 6 7 Main Bracket Top Vesa Bracket G Board Suport Center Frame 8 9 Bezel Bottom Bracket Bottom Vesa Bracket Spine F...

Page 18: ...nder Bar 4 Disconnect 1 connector and slide out H3E Board from Clear Panel 5 Release hooks and remove from Bezel 6 Remove 1 screw and release hooks from Clear Panel 7 Disconnect 1 connector and slide out H4 Board from Light Guide 8 Disconnect 1 connector and remove Illumination Module from Bezel Speaker Unit L Speaker Unit R Illumination Module Light Guide Under Bar H3E Board Bezel Clear Panel 1 3...

Page 19: ...cable can only be installed one way There is colored tape on the cable to determine which side is attached to the TCON and which side is attached to the BU Board Refer to Wire Dressing Illustration LVDS Cable Routing on Page 36 for KDL 40W4100 and Page 58 for KDL 46W4100 46W4150 and LVDS Cable Routing Caution on Page 37 Bezel LCD Panel 1 2 ...

Page 20: ...P SOCKETS DAMAGE TO THE BACKLIGHT TUBES WILL OCCUR ETC Inverter MT Board 1 Remove 8 screws KDL 40W4100 ONLY Remove 7 screws KDL 46W4100 46W4150 ONLY 2 Pull out the board from Lamp Socket REMOVE SCREWS SECURING SHIELD SHIELD REMOVAL BALANCER ETC INVERTER BOARD REMOVAL WARNING NEVER REMOVE THE SCREWS SECURING THE PLASTIC STRIP HOLDING THE LAMP SOCKETS DAMAGE TO THE BACKLIGHT TUBES WILL Only remove t...

Page 21: ...peaker Harness Apply harness to Panel TOP edge To center Harness position RED UL tape over center of panel Use screw on panel as Reference where center of panel is Apply Sheet core C over Red UL tape once harness is centered Apply Sheet Core C over Black UL Tape on Harness guides Center of panel 1 2 3 ...

Page 22: ...22 KDL 40W4100 46W4100 46W4150 KDL 40W4100 46W4100 46W4150 KDL 40W4100 ONLY H Boards Speaker Harness Lighted Sony Logo Apply LCD Tape over panel sharp edge and connect harness to Lighted Sony Logo 1 ...

Page 23: ...100 ONLY Combination H Boards Speaker Harness Apply Sheet Core C to Harness Use BLACK UL TAPE on Harness as guide where to apply Sheet Core C Apply LCD Tape over speaker wires Use Black UL tape as guide where to apply tape DO NOT apply LCD tape over hole in speaker 2 4 ...

Page 24: ...24 KDL 40W4100 46W4100 46W4150 KDL 40W4100 46W4100 46W4150 KDL 40W4100 ONLY Combination H Boards Speaker Harness Attach H3 H4 Connector H3E Bd H4 Bd Apply LCD Tape over panel sharp edge 4 3 3 ...

Page 25: ...25 KDL 40W4100 46W4100 46W4150 KDL 40W4100 46W4100 46W4150 KDL 40W4100 ONLY Combination H Boards Speaker Harness H3 Board routing Keep wires from Crossing over edge of Bezel pinch point 4 3 ...

Page 26: ...46W4150 KDL 40W4100 ONLY Balancer Board Cable Routing Fix 7P harness with Sheet Core C NOTE Wires are routed UNDER Spine Frame to avoid sharp metal edge CAUTION Make sure there is sufficient Slack on wire so there is very little Stress on connector 5 6 ...

Page 27: ...100 46W4150 KDL 40W4100 46W4100 46W4150 KDL 40W4100 ONLY 7P Connector Assy CAUTION CAUTION Keep wires away from capacitor C6729 on IP5 Bd No Touch Use plastic Pin on Panel as guide to apply Himelon tape Sheet Core C 6 6 3 ...

Page 28: ...6W4150 KDL 40W4100 46W4100 46W4150 KDL 40W4100 ONLY LEFT Speaker Harness Dressing Apply LCD tape 2 Places to secure Left Speaker wires Dress speaker wires in Slide Clamp as shown No Need to apply LCD Tape over speaker 1 4 5 2 ...

Page 29: ...29 KDL 40W4100 46W4100 46W4150 KDL 40W4100 46W4100 46W4150 KDL 40W4100 ONLY BU Board Support Bracket Dress harness in slide clamps as shown 3 places 1 3 5 4 2 ...

Page 30: ...30 KDL 40W4100 46W4100 46W4150 KDL 40W4100 46W4100 46W4150 KDL 40W4100 ONLY BU Board Support Bracket CAUTION CAUTION Dress 30P Harness as shown to keep JIG connectors CLEAR of obstructions 3 ...

Page 31: ...31 KDL 40W4100 46W4100 46W4150 KDL 40W4100 46W4100 46W4150 KDL 40W4100 ONLY 13P Connector Assy Routing Dress 13P Conn Assy in Slide Clamps as shown 2 Places 3 4 5 ...

Page 32: ...32 KDL 40W4100 46W4100 46W4150 KDL 40W4100 46W4100 46W4150 KDL 40W4100 ONLY 5P Connector Assy Routing 4 5 ...

Page 33: ...150 KDL 40W4100 46W4100 46W4150 KDL 40W4100 ONLY TCON Power Routing Dressing Apply Sheet Core C Over sharp edge of VESA Bracket Route wires in Slide Clamp 2Places 5 6 6 7 6 7 8 9 Apply LCD Tape as shown to 4P TCON Power Conn Assy ...

Page 34: ...34 KDL 40W4100 46W4100 46W4150 KDL 40W4100 46W4100 46W4150 KDL 40W4100 ONLY SWITCH UNIT ROUTING DRESSING ...

Page 35: ...40W4100 ONLY NEW WIRE UTING DRESS DETAILS Use BLK UL Tape on harness as Reference to apply Tape LCD Total Tape LCD qty change 9Æ10 Switch Unit wires CANNOT Touch 13P Power Conn Assy Route Switch Unit Cables UNDER 5P Conn Assy SWITCH UNIT ROUTING DRESSING CONTINUED ...

Page 36: ...W4100 46W4150 KDL 40W4100 ONLY LVDS Cable Routing 40W4100 LVDS Cable has ONE WHITE UL TAPE Band Apply 3x8mm screw to secure LVDS metal tabs 2 places CAUTION DO NOT USE LVDS cable screw hole to the left Attach LVDS cable to Hole ABOVE connector 6 7 ...

Page 37: ...DL 40W4100 46W4100 46W4150 KDL 40W4100 46W4100 46W4150 KDL 40W4100 ONLY Location of correct screw hole to use for LVDS cable LVDS Cable Routing CAUTION MAIN BRACKET DO NOT use this hole to secure LVDS cable ...

Page 38: ... MDF 61 CONNECTOR STEP1 ALIGN CONNECTOR STEP2 INSTALL CONNECTOR STEP3 PUSH DOWN ON BLACK LOCK TAB TO SEAT CONNECTOR WHEN CONNECTOR IS SEATED IT WILL CLICK INTO PLACE STEP4 PULL LOCK BLACK LOCK TAB IN DIRECTION INDICATED ON PWB TO LOCK CONNECTOR HRS LOGO WILL BE VISIBLE WHEN CONNECTOR IS PROPERLY LOCKED ...

Page 39: ...CTOR 1 835 147 11 310mm Length Installation 1 Align connector in header 2 Push Black Button on top of Conn 3 Confirm Conn snaps in firmly 4 Slide BLACK locking latch in direction printed on the PWB silk circled RED in photo Dress H V cable with x2 Sheet Core C Tapes Dress H V cable with x1 Sheet Core C Tapes Total is x3 8 9 10 ...

Page 40: ...40 KDL 40W4100 46W4100 46W4150 KDL 40W4100 46W4100 46W4150 KDL 40W4100 ONLY High Voltage MDF61 CAUTION Use Sheet Core C to hold H V wire Away from metal PWB clip NO TOUCH 10 ...

Page 41: ...41 KDL 40W4100 46W4100 46W4150 KDL 40W4100 46W4100 46W4150 KDL 40W4100 ONLY 2P AC Inlet LOOP AC Inlet Wires around Side Clamp 7 ...

Page 42: ... 40W4100 46W4100 46W4150 KDL 40W4100 46W4100 46W4150 KDL 46W4100 46W4150 ONLY H Boards Speaker Harness CENTER Main Harness on panel RED UL Tape is positioned under boss on panel and above slot in panel bottom ...

Page 43: ...ker Harness Apply harness to Panel TOP edge To center Harness position RED UL tape over center of panel Use screw on panel as Reference where center of panel is Apply Sheet core C over Red UL tape once harness is centered Apply Sheet Core C over Black UL Tape on Harness guides Center of panel 1 2 3 ...

Page 44: ...44 KDL 40W4100 46W4100 46W4150 KDL 40W4100 46W4100 46W4150 KDL 46W4100 46W4150 ONLY H Boards Speaker Harness Lighted SONY Logo Apply LCD Tape over panel sharp edge 1 ...

Page 45: ...45 KDL 40W4100 46W4100 46W4150 KDL 40W4100 46W4100 46W4150 KDL 46W4100 46W4150 ONLY Apply Sheet Core C to Main Harness as shown H Boards Speaker Harness Continued 4 3 ...

Page 46: ... 46W4150 KDL 46W4100 46W4150 ONLY Combination H Boards Speaker Harness Apply Sheet Core C to Harness Use BLACK UL TAPE on Harness as guide where to apply Sheet Core C Apply LCD Tape over Speaker DO NOT block the hole in the speaker with the tape 5 2 3 ...

Page 47: ...47 KDL 40W4100 46W4100 46W4150 KDL 40W4100 46W4100 46W4150 KDL 46W4100 46W4150 ONLY Combination H Boards Speaker Harness Attach H3 H4 Conn H4 Bd Apply LCD Tape over panel sharp edge 3 ...

Page 48: ...48 KDL 40W4100 46W4100 46W4150 KDL 40W4100 46W4100 46W4150 KDL 46W4100 46W4150 ONLY Combination H Boards Speaker Harness H3 Bd routing Keep wires from Crossing over edge of Bezel pinch point 3 ...

Page 49: ...g Fix 9P harness with Sheet Core C NOTE Wires are routed UNDER Spine Frame to avoid sharp metal edge 6 7 CAUTION Make sure there is sufficient Slack on wire so there is minimal Stress on connector Route wires just under Plastic peg on panel as shown Make sure wires are not pulling or Causing stress on connector ...

Page 50: ...0 46W4150 KDL 40W4100 46W4100 46W4150 KDL 46W4100 46W4150 ONLY LEFT Speaker Harness Dressing Apply LCD tape to secure Left Speaker wires Dress speaker wires in Slide Clamp as shown No Need to apply LCD Tape over speaker 4 1 ...

Page 51: ...51 KDL 40W4100 46W4100 46W4150 KDL 40W4100 46W4100 46W4150 KDL 46W4100 46W4150 ONLY BU Board Support Bracket Dress harness in slide clamps as shown 4 places 1 2 3 4 ...

Page 52: ...52 KDL 40W4100 46W4100 46W4150 KDL 40W4100 46W4100 46W4150 KDL 46W4100 46W4150 ONLY BU Board Support Bracket CAUTION CAUTION Dress 30P Harness as shown to keep JIG connectors CLEAR of obstructions 3 ...

Page 53: ...53 KDL 40W4100 46W4100 46W4150 KDL 40W4100 46W4100 46W4150 KDL 46W4100 46W4150 ONLY 13P Connector Assy Routing Dress 13P Conn Assy in Slide Clamps as shown 2 Places 3 4 ...

Page 54: ...54 KDL 40W4100 46W4100 46W4150 KDL 40W4100 46W4100 46W4150 KDL 46W4100 46W4150 ONLY 5P Connector Assy Routing Dress 5P Conn Assy in Slide Clamp as shown 3 4 5 6 9 ...

Page 55: ...55 KDL 40W4100 46W4100 46W4150 KDL 40W4100 46W4100 46W4150 KDL 46W4100 46W4150 ONLY 4P TCON Power Routing Use Tape LCD Route wires in Slide Clamp 5 6 7 8 5 4 ...

Page 56: ...W4100 46W4150 KDL 40W4100 46W4100 46W4150 KDL 46W4100 46W4150 ONLY Switch Unit Routing Dressing Use Tape LCD Dress Switch Unit wire inside Slide Clamp 7 8 9 Dress Switch Unit wire together With 4P TCON Power Harness 6 5 ...

Page 57: ...57 KDL 40W4100 46W4100 46W4150 KDL 40W4100 46W4100 46W4150 KDL 46W4100 46W4150 ONLY Switch Unit Routing Dressing Part II Dress Switch Unit wire inside Slide Clamps 2 Places 1 2 3 4 ...

Page 58: ... 46W4150 KDL 46W4100 46W4150 ONLY LVDS Cable Routing 46W4100 LVDS Cable has TWO WHITE UL TAPE Band Apply 3x8mm screw to secure LVDS metal tab to main bracket Dress LVDS Cable in Slide Clamp 3 4 5 6 9 Apply 3x5mm screw to secure LVDS metal tab to panel ...

Page 59: ...59 KDL 40W4100 46W4100 46W4150 KDL 40W4100 46W4100 46W4150 KDL 46W4100 46W4150 ONLY High Voltage MDF61 SPACER applies to 1 802 673 11 Panel ONLY STOP USING SPACER when suffix change to 12 ...

Page 60: ... FOR MDF 61 CONNECTOR STEP1 ALIGN CONNECTOR STEP2 INSTALL CONNECTOR STEP3 PUSH DOWN ON BLACK LOCK TAB TO SEAT CONNECTOR WHEN CONNECTOR IS SEATED IT WILL CLICK INTO PLACE STEP4 PULL LOCK BLACK LOCK TAB IN DIRECTION INDICATED ON PWB TO LOCK CONNECTOR HRS LOGO WILL BE VISIBLE WHEN CONNECTOR IS PROPERLY LOCKED ...

Page 61: ...GH VOLTAGE Wire Dressing MDF 61 NEW CONNECTOR 1 835 148 11 395mm Length Installation 1 Align connector in header 2 Push Black Button on top of Conn 3 Confirm Conn snaps in firmly 4 Slide BLACK locking latch in direction printed on the PWB silk circled RED in photo Dress H V cable UNDER the Spine Frame ...

Page 62: ...KDL 40W4100 46W4100 46W4150 KDL 40W4100 46W4100 46W4150 KDL 46W4100 46W4150 ONLY High Voltage MDF61 CAUTION NO metal PWB cover on corner of PWB Make sure cable is dressed Away from screw on corner NO TOUCH ...

Page 63: ...63 KDL 40W4100 46W4100 46W4150 KDL 40W4100 46W4100 46W4150 KDL 46W4100 46W4150 ONLY 2P AC Inlet LOOP AC Inlet Wires around Side Clamp Apply Sheet Core C over metal Sharp Edge 8 1 2 7 ...

Page 64: ...OR ADJ 001 R_DRV SERVICE DIGITAL PROGRAM DATA BE PROGRAM NVM PACK BOOT H801 03 0070 S001000 TM1 000 TD1 000 TP1 000 TB1 000 00100 Sample TV Service Menu 2 3 VIEWING THE SERVICE MENUS Use the Remote Commander to view the BE and Digital service menus options 1 To display the Service Menu that contains the Category you want to adjust press JUMP on the Remote Commander For a complete list of the servi...

Page 65: ...o refresh the display 2 To change the category press 2 or 5 on the Remote Commander Note Pressing 2 or 5 only changes the categories within the service menu displayed To change a category on one of the other service menus press the JUMP button until the correct service menu is displayed 3 To change the adjustment item press 1 or 4 on the Remote Commander 4 To exit service mode turn the power off E...

Page 66: ...conﬁdential information Speciﬁc instructions must be adhered to whenever these components are repaired and or replaced See Appendix A Encryption Key Components in the back of this manual All capacitors are in μF unless otherwise noted pF μμF 50WV or less are not indicated except for electrolytics and tantalums All electrolytics are in 50V unless otherwise speciﬁed All resistors are in ohms kΩ 1000...

Page 67: ...Cathode Anode Cathode Common Cathode Cathode Common Cathode Cathode Common Common Common Common Cathode Anode Base Emitter Collector Base Emitter Collector Drain Gate Gate Drain Device Printed symbol Terminal name Circuit Terminal name of semiconductors in silk screen printed circuit Anode Anode Anode Cathode Anode Anode Cathode Transistor FET Transistor FET Emitter Collector Base Transistor Sourc...

Page 68: ...RGB㱍 H V CLK HV Sync CLK for GPX LCD FHD T Con FHD HFR FHD 18h FHD Panel with HFR LCD FHD T Con FHD FHD Panel LVDS CXD9926TP CXD9926TP 68h 68h Audio SW ADC DSP Surround DAC Audio Amp TPA3100D2 Audio Compound IC SPDIF SPDIF IIS HDMI BE Micro MB91305 Control Trident ATI Video SW HDMI SW Power TAS HFR CEC Audio Mute DDR2 DDR2 32MB 32MB DDR2 DDR2 64MB 64MB RTC RTC 64h 64h One NAND One NAND 64MB 64MB D...

Page 69: ...CHIP 100 R1307 1 16W 2012 25V 1 C1307 X7R GND A_V2_IN_V A_V2_IN_V DIMMER_DRV_OUT REG12V JL1401 JL1402 JL1403 JL1404 JL1405 VD1006 4 1 2 3 GND VD1007 4 1 2 3 VD1052 4 1 2 3 GND VD1104 4 1 2 3 VD1124 4 1 2 3 VD1201 4 1 2 3 VD1203 4 1 2 3 VD1205 4 1 2 3 25V 0 01 X7R C1401 2 1 4 3 GND 10k RB1401 2 1 4 3 6 5 8 7 GND GND 2012 25V 1 C1306 X7R CHIP 100 R1306 1 16W 5 A_DMP_V RT3S02M T111 1 Q1304 3 2 1 6 5 ...

Page 70: ... 25V 0 01 X7R C2040 25V 0 01 C2041 1005 X7R 3216 16V 4 7 X7R C2055 3216 16V 4 7 X7R C2056 2012 10V 4 7 X7R C2011 1 2 4 7 C2030 4 7 C2015 4 7 C2032 4 7 C2036 1005 16V C2001 0 1 16V 100 C2009 16V 100 C2016 16V 100 C2034 1005 50V 0 001 X7R C2125 CL2001 100 RB2003 2 1 4 3 0 R2006 0 R2009 RB2029 10k 2 1 4 3 6 5 8 7 25V 4 7 C2054 25V 4 7 C2065 25V 4 7 C2066 25V 4 7 C2067 25V 4 7 C2068 25V 4 7 C2073 25V ...

Page 71: ...03 1005 0 1 C3006 16V 100 RB3003 2 1 4 3 6 5 8 7 1 16W RN CP 0 5 6 8k R3402 1 16W RN CP 0 5 68k R3401 4 3 2 1 IC3502 MM3286EFBE SDA SCL O S GND A2 A1 A0 VCC 4 3 2 1 IC3003 M24256 BWMN6TP A E0 E1 E2 GND SDA_A SCL_A NVM_WP VCC X_SP_MUTE I2C_TAS_SCL_2 I2C_TAS_SDA_2 DIMMER BACKLIGHT INVERTER_ERR POWER1 PANEL_ALERT UART0_RXD 1005 50V 0 001 X7R C3001 1005 50V X7R C3202 0 001 X_DSP_RST GND AC_OFF_DET STB...

Page 72: ...8 AD1 B18 AD2 C18 AD3 D18 AD4 E17 AD5 D17 AD6 C17 AD7 B17 ADDR0 C21 ADDR1 B21 ADDR2 A20 ADDR3 B20 ADDR4 C20 ADDR5 C19 ADDR6 B19 ADDR7 A19 ALE B16 WR A16 RD A17 CPU_CS C16 SDA B11 SCL C11 RESET AF12 V5SF2 C9 V5SF3 AB3 V5SF3 AD3 TXD C5 INTR D2 WDOG H1 VCCHRST J1 PWRBT J2 PWRON J3 CRX0 J4 TESTMOD AB4 TESTCON AB5 MUTE AC1 GP27 AC2 GP28 AE1 GP29 AF1 USBOC AC3 USBPPON AC4 ATVEN AC5 M2LF AC7 SCLM2 AD1 SD...

Page 73: ...1 X7R C4943 1005 25V 0 01 X7R C4944 1005 25V 0 01 X7R C4945 0uH FB4902 0uH FB4900 0uH FB4901 0uH FB4903 2012 6 3V 22 X6S C4948 CXD9937GB IC4700 VDDM C24 VDDM D19 VDDM D20 VDDM D21 VDDM E19 VDDM E20 VDDM E21 VDDM E22 VDDM F19 VDDM F20 VDDM F21 VDDM G21 VDDM G22 VDDM H21 VDDM H22 VDDM J21 VDDM J22 VDDM K21 VDDM K22 VDDM L21 VDDM L22 VDDM T21 VDDM T22 VDDM U21 VDDM U22 VDDM U23 VDDM U24 VDDM V21 VDDM...

Page 74: ...UG_DET4 HPD_DET4 DDC5V_4 PLUG_DET2 HPD_DET2 DDC5V_2 DDC5V_1 PLUG_DET1 HPD_DET1 DDC5V_3 PLUG_DET3 HPD_DET3 HDMI3 3V GND GND J5000 15P BLK 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 2 1 3 4 6 5 IN1 IN2 GND OUT1 OUT2 GND VD5199 2 1 3 4 6 5 IN1 IN2 GND OUT1 OUT2 GND VD5169 BLK 23P J5101 1 D2 2 E 3 D2 4 D1 5 E 6 D1 7 D0 8 E 9 D0 10 CLK 11 E 12 CLK 13 CEC 14 NC 15 DDCCLK 16 DDCDAT 17 E 18 DDC 5V 19 HPD BLK 23P...

Page 75: ...S NL Q7015 4 3 2 1 S1 D2 G1 S2 G2 D2 S1 D1 D1 D2 S1 FDS6986AS NL Q7014 4 3 2 1 S1 D2 G1 S2 G2 D2 S1 D1 D1 D2 S1 FDS6986AS NL Q7012 8 4 3 2 1 S1 D2 G1 S2 G2 D2 S1 D1 D1 D2 S1 FDS6986AS NL Q7013 1 16W 10k R7101 0 5 1 16W 15k R7103 0 5 16V 220 C7108 1 10W 5 560 R7061 POWER2 1005 R7053 10k 1 16W RN CP R7052 100k 1 16W 0 5 DDR_1 8V D3 3V D2 5V 3216 16V 4 7 X7R C7028 1005 16V 0 1 C7030 REG9V 2012 10V 4 ...

Page 76: ...P 0 5 1 5k R7200 1 16W RN CP 0 5 1 5k R7261 E ET7200 E ET7201 E ET7202 E ET7203 E ET7204 E ET7205 E ET7206 E ET7207 215 0684001 00 IC7000 VSS F7 VSS G26 VSS H6 VSS J6 VSS J26 VSS K6 VSS K26 VSS L6 VSS L11 VSS L12 VSS L13 VSS L14 VSS L17 VSS L18 VSS L19 VSS L20 VSS M11 VSS M12 VSS M13 VSS M14 VSS M17 VSS M18 VSS M19 VSS M20 VSS N6 VSS N11 VSS N12 VSS N13 VSS N14 VSS N17 VSS N18 VSS N19 VSS N20 VSS ...

Page 77: ... VDDQ3 VDDQ4 DQ8 VDDQ5 DQ12 VSSQ4 DQ11 DQ10 VSSQ5 DQ13 VDD2 NC VSS2 DQ4 VSSQ9 DQ3 DQ2 VSSQ10 DQ5 VDDL VREF VSS3 VSSDL CK VDD3 VSSQ6 LDQS VDDQ6 CKE WE RAS CK ODT BA2 DQ6 VSSQ7 LDM LDQS VSSQ8 DQ7 VDQ7 DQ1 VDQ8 VDQ9 DQ0 BA0 BA1 CAS CS A10 AP A1 A2 A0 VDD4 VSS4 A3 A5 A6 A4 A7 A9 A11 A8 VSS5 VDD5 A12 NC NC VDDQ10 NC 215 0684001 00 IC7000 DQA_0 G27 DQA_1 G28 DQA_2 H27 DQA_3 H28 DQA_4 J27 DQA_5 J28 DQA_6...

Page 78: ... F5 VSS1DI G5 HSYNC_OUT J1 VSYNC_OUT J2 215 0684001 00 IC7000 I2SSCK_INC A2 I2SWS_INC A3 I2SSD_INC A4 I2SSCK_IND D5 I2SWS_IND C5 I2SSD_IND B5 I2SSCK_OUTA AC28 I2SWS_OUTA AC27 I2SSD_OUTA AB27 I2SSOSCK_OUTA AB28 I2SSCK_OUTB AB30 I2SWS_OUTB AB29 I2SSD_OUTB AA27 I2SSOSCK_OUTB AA28 I2SSD_OUTE Y27 I2SSCK_OUTA_ALT AA30 I2SWS_OUTA_ALT AA29 I2SSOSCK_OUTA_ALT Y28 VDDR_AUDA AC26 VDDR_AUDB AA26 VSSR_AUDA AB26...

Page 79: ...D GND GND GND GND GND GND GND GND GND GND 600 FB7612 5V_VIF Q7604 2SA2122G0LS0 EMI FL7600 GND EMI FL7601 GND CL7618 CL7619 CL7620 JL7618 JL7619 JL7620 JL7621 JL7622 JL7623 JL7624 JL7625 JL7626 JL7627 JL7628 JL7629 JL7630 JL7631 JL7632 JL7633 JL7634 JL7635 JL7636 JL7637 JL7638 JL7639 1 16W RN CP 120k R7666 0uH FB7613 0uH FB7614 1005 50V 47p CH C7726 1005 50V 47p CH C7727 50V C7697 270p CH 1005 50V ...

Page 80: ...SYNC A10 DVODE C10 TRSTb F26 TMS E26 TCK E25 TDI E24 TDO E23 DINT E22 TAPSEL E21 215 0684001 00 IC7000 TXOUT_L0N G3 TXOUT_L0P G4 TXOUT_L1N F1 TXOUT_L1P F2 TXOUT_L2N E3 TXOUT_L2P E4 TXCLK_LN D1 TXCLK_LP D2 TXOUT_L3N C3 TXOUT_L3P C4 TXOUT_L4N B1 TXOUT_L4P B2 LTVDDR F3 LTVDDR F4 LTVDDR B3 LTVDDR B4 LTVSSR E1 LTVSSR E2 LTVSSR C1 LTVSSR C2 LTPVDD D4 LTPVSS D3 215 0684001 00 IC7000 HDMI0_5V L3 DDC0_SCL ...

Page 81: ...B1201 FB1529 FB1530 J1205 L7620 R1217 VD1207 VD1208 C3301 C7094 ET7000 IC3301 C1420 C1421 C7106 D1421 F1421 F1422 JL3300 JL3301 JL4700 JL4701 Q1423 Q1424 R1420 R1421 R3312 cam90 C7045 C7066 C7078 C7084 C7086 C7089 C7093 C7097 C7101 C7105 C7121 C7169 D7019 D7020 D7025 D7026 D7027 ET7001 JL7002 JL7004 JL7410 JL7412 R7082 R7083 R7090 R7098 R7100 R7101 R7104 R7111 C7052 C7055 C7056 C7057 F7003 C1401 C...

Page 82: ...FF BL_IN VD3 3V Q306 D302 1 16W 220 R301 0 5 1 16W 820 R302 0 5 1 16W 150 R303 0 5 1 16W 1k R305 0 5 UNR52A1G0LS0 Q301 UNR52A1G0LS0 Q302 UNR52A1G0LS0 Q303 UNR52A1G0LS0 Q305 47 C303 0 1 C302 0 R306 1k R314 33k R312 10k R311 0 R309 220k R310 1k R307 1 C304 D308 FR1105W D324 FR1105W D323 VYPY1105W D325 VYPY1105W IOUTGND VCC NC GC1 GC2 IC301 1 2 3 4 5 6 7 PICTUREOFF RED GREEN POWER GREEN TIMER RED STA...

Page 83: ... B H3E C302 C303 Q306 R306 R308 R350 R351 R352 R353 R354 R355 D301 D302 D303 C301 CL306 CN301 cam17 CL307 D304 D306 D307 R356 R357 R358 R359 R360 R361 1 876 416 11 172963611 H3E C302 C303 Q306 R306 R308 R350 R351 R352 R353 R354 R355 D301 D302 D303 C301 CL306 CN301 cam17 CL307 D304 D306 D307 R356 R357 R358 R359 R360 R361 1 876 416 11 172963611 PICOFF DATA TIMER A 1494 LED 138 A STBY PWR REC TREC ...

Page 84: ...46W4150 1 2 3 4 5 6 A B C D E F G H4 BOARD SCHEMATIC DIAGRAM CL401 CL402 CL403 2012 6 3V 10 X6S C402 VCC OUT GND1 GND2 IC401 1 2 3 CN401 3P SIRCS STBY3 3V GND 1 16W CHIP 47 R402 5 1 16W CHIP 470 R401 5 1005 50V 220p X7R C401 H4 SIRCS A 1494 139 A EX1 H4 ...

Page 85: ... 1 2 3 4 5 6 7 8 9 10 11 12 13 A B C D 1 2 3 4 5 6 7 8 9 10 11 12 13 A B C D SIRCS H4 C401 D401 R401 C402 C403 IC401 R402 cam4 H4 C401 D401 R401 C402 C403 IC401 R402 cam4 R450 R451 R452 R453 R454 R455 CL401 CL402 CL403 CN401 cam15 CN401 H4 R450 R451 R452 R453 R454 R455 CL401 CL402 CL403 CN401 cam15 ...

Page 86: ...1608 50V B C6310 1000p 1608 CHIP R6316 0 EY6523 JL6406 EY6203 3216 CHIP R6015 0 TMP 2012 1 10W RN CP R6017 100k MA2J1110GLS0 D6001 2012 1 10W RN CP R6014 430k 2012 1 10W RN CP R6018 470k 1 10W RN CP R6324 5 10k 1 10W RN CP 0 5 43k R6322 2012 16V C6301 0 33 B PC123Y22JOOF PH6302 TMP 1 2 3 4 1608 1 10W RN CP R6400 5 22k 0 R6417 1608 RN CP R6326 43k 1 10W 0 5 1 10W RN CP 5 220k R6323 AC_DET 1 2 6 10 ...

Page 87: ...B C6723 10V 1 B C6727 2SC3052EF T1 LEF Q6711 VCC_12V E ET6701 25V 0 1 B C6725 MAZ8047G0LS0 D6715 MAZ8047G0LS0 D6714 R6754 100 1 10W RN CP R6758 120 1 10W RN CP R6756 82 1 10W RN CP R6752 120 1 10W RN CP CHIP R6766 0 1 GND_3 5 R6715 10k 1 10W RN CP 1 10W 2 2k R6716 RN CP 5 1608 RN CP R6809 2 2k 1 10W 5 R6790 100k 1 10W UDZSTE 173 6B D6620 UDZSTE 173 6B D6621 1 10W RN CP 0 5 4 7k R6763 1 10W RN CP 0...

Page 88: ...4 JW15 JW16 C6202 JW17 C6203 JW18 C C6204 PH6100 JW19 C6 C6205 C6012 C6014 C6015 J W C6018 RY6000 JW21 JW22 JW23 JW24 PH6300 JW25 C6405 PH6301 JW26 PH6302 JW2 JW28 JW29 D6000 EY6000 EY6002 EY6003 JW30 EY6004 FB6100 JW31 EY6005 FB6101 JW32 C6606 EY6006 Q6602 JW33 EY6007 Q6603 EY6008 JW34 EY6009 JW35 JW36 R6006 JW37 JW38 EY6200 JW39 R6009 D6201 EY6201 EY6202 D6203 EY6203 EY6010 D6204 R6200 EY6011 C6...

Page 89: ... 3 0 1 J L 6 7 2 2 C 6 1 1 2 C 6 3 0 6 Q 6 3 0 2 J L 6 7 2 3 C 6 1 1 3 Q 6 3 0 3 J L 6 7 2 4 C 6 1 1 4 C 6 3 0 8 Q 6 3 0 4 J L 6 7 2 5 C 6 1 1 5 Q 6 3 0 5 Q 6 3 0 6 C 6 1 1 6 Q 6 3 0 7 J L 6 7 2 7 C 6 1 1 7 J L 6 7 2 8 C 6 1 1 8 J L 6 7 2 9 C 6 1 1 9 C 6 3 1 0 C 6 3 1 2 J L 6 1 5 2 J L 6 7 3 0 C 6 1 2 0 J L 6 7 3 1 C 6 1 2 1 J L 6 1 5 6 J L 6 7 3 2 J L 6 7 3 3 J L 6 7 3 4 D 6 1 0 0 J L 6 7 3 5 D 6...

Page 90: ...G0LS0 D6400 EY6522 1608 50V B C6310 1000p 1608 CHIP R6316 0 EY6523 JL6406 EY6203 3216 RN CP R6015 560k TMP 1 4W 0 5 2012 1 10W RN CP R6017 100k MA2J1110GLS0 D6001 2012 1 10W RN CP R6014 430k 2012 1 10W RN CP R6018 470k 1 10W RN CP R6324 5 10k 1 10W RN CP 0 5 43k R6322 2012 16V C6301 0 33 B PC123Y22JOOF PH6302 TMP 1 2 3 4 1608 1 10W RN CP R6400 5 22k R6319 4 7k 0 R6417 1608 RN CP R6326 43k 1 10W 0 ...

Page 91: ... DCOUT REF GND 6 3V 10 B C6738 25V 0 01 B C6723 25V 0 01 B C6727 2SC3052EF T1 LEF Q6711 VCC_12V E ET6701 50V 4700p B C6725 MAZ8047G0LS0 D6715 MAZ8047G0LS0 D6714 R6754 120 1 10W RN CP R6758 120 1 10W RN CP R6756 120 1 10W RN CP R6752 180 1 10W RN CP CHIP R6766 0 1 GND_3 5 R6715 4 7k 1 10W RN CP 1 10W 2 2k R6716 RN CP 5 1608 RN CP R6809 2 2k 1 10W 5 R6790 100k 1 10W UDZSTE 173 6B D6620 UDZSTE 173 6B...

Page 92: ...JW13 JW14 JW15 JW16 C6202 JW17 C6203 JW18 C C6204 PH6100 JW19 C6 C6205 C6012 C6014 C6015 J W C6018 RY6000 JW21 JW22 JW23 JW24 PH6300 JW25 C6405 PH6301 JW26 PH6302 JW2 JW28 JW29 D6000 EY6000 EY6002 EY6003 JW30 EY6004 FB6100 JW31 EY6005 FB6101 JW32 C6606 EY6006 Q6602 JW33 EY6007 Q6603 EY6008 JW34 EY6009 JW35 JW36 R6006 JW37 JW38 EY6200 JW39 R6009 D6201 EY6201 EY6202 D6203 EY6203 EY6010 D6204 R6200 E...

Page 93: ... 2 1 Q 6 3 0 1 J L 6 7 2 2 C 6 1 1 2 C 6 3 0 6 Q 6 3 0 2 J L 6 7 2 3 C 6 1 1 3 Q 6 3 0 3 J L 6 7 2 4 C 6 1 1 4 C 6 3 0 8 Q 6 3 0 4 J L 6 7 2 5 C 6 1 1 5 Q 6 3 0 5 Q 6 3 0 6 C 6 1 1 6 Q 6 3 0 7 J L 6 7 2 7 C 6 1 1 7 J L 6 7 2 8 C 6 1 1 8 J L 6 7 2 9 C 6 1 1 9 C 6 3 1 0 C 6 3 1 2 J L 6 1 5 2 J L 6 7 3 0 C 6 1 2 0 J L 6 7 3 1 C 6 1 2 1 J L 6 1 5 6 J L 6 7 3 2 J L 6 7 3 3 J L 6 7 3 4 D 6 1 0 0 J L 6 7...

Page 94: ...5 1 1 R 6 7 5 1 A P 2 5 1 1 R 1 8 0 4 C P 2 5 1 1 R A 1 0 6 D P 2 R Q 6 4 1 T K A 7 3 0 1 A S 2 R 6 4 1 T K A 7 3 0 1 A S 2 R Q 6 0 1 T A 6 7 5 1 A S 2 R 4 7 7 1 A S 2 R Q L T 4 7 7 1 A S 2 6 L 5 L 3 2 6 1 C S 2 R Q 6 4 1 T K 2 1 4 2 C S 2 R 1 8 0 4 C S 2 R 6 0 1 T 1 8 0 4 C S 2 R 7 1 6 4 C S 2 R Q L T 7 1 6 4 C S 2 K 4 1 1 2 D S 2 X T Q A 1 0 6 D S 2 E B C A 0 9 6 6 S D F S S S G D D D D R 5 8 E ...

Page 95: ...INAL KDL 40W4100 46W4100 MEXICO LATIN AMERICA MODELS ONLY 4 3 298 663 01 LABEL INFORMATION KDL 40W4100 US CANADA ONLY 4 3 879 892 01 LABEL INFORMATION KDL 40W4100 MEXICO LATIN AMERICA ONLY 4 3 298 664 01 LABEL INFORMATION KDL 46W4100 US CANADA ONLY 4 3 879 893 01 LABEL INFORMATION KDL 46W4100 MEXICO LATIN AMERICA ONLY 4 3 879 614 01 LABEL INFORMATION KDL 46W4150 ONLY 4 1 REAR COVER ASSEMBLY AND ST...

Page 96: ...ts in the back of this manual 4 2 CHASSIS REF NO PART NO DESCRIPTION ASSEMBLY INCLUDES REF NO PART NO DESCRIPTION ASSEMBLY INCLUDES Check the Sony Electronics Service Information website for any additional service related issues for this model 51 1 480 706 11 SWITCH UNIT 52 A 1547 089 A BU BOARD COMPLETE KDL 40W4100 ONLY 52 A 1547 090 A BU BOARD COMPLETE KDL 46W4100 46W4150 ONLY 53 8 597 661 00 TU...

Page 97: ... Board Refer to Wire Dressing Illustration Installation Procedure on Page 38 for KDL 40W4100 and Page 60 for KDL 46W4100 46W4150 101 1 835 261 11 LEAD WIRE WITH CONNECTOR LVDS KDL 40W4100 ONLY 101 1 835 262 11 LEAD WIRE WITH CONNECTOR LVDS KDL 46W4100 46W4150 ONLY 102 1 910 044 14 CONN ASSY 4P 103 1 910 043 88 CONN ASSY 5P KDL 40W4100 ONLY 103 1 910 043 92 CONN ASSY 5P KDL 46W4100 46W4150 ONLY 104...

Page 98: ...0W4100 ONLY Check the Sony Electronics Service Information website for any additional service related issues for this model REF NO PART NO DESCRIPTION ASSEMBLY INCLUDES REF NO PART NO DESCRIPTION ASSEMBLY INCLUDES 151 X 2189 839 1 BEZELASSY 40 152 1 826 888 11 LOUDSPEAKER L 153 1 480 680 11 ILLUMINATION MODULE 154 3 290 800 01 GUIDE LIGHT 155 A 1494 139 A H4 BOARD MOUNTED 156 3 290 802 01 PANEL CL...

Page 99: ...NO DESCRIPTION ASSEMBLY INCLUDES REF NO PART NO DESCRIPTION ASSEMBLY INCLUDES Check the Sony Electronics Service Information website for any additional service related issues for this model 201 X 2189 840 1 BEZELASSY 46EM KDL 46W4100 ONLY 201 X 2318 560 1 BEZELASSY KDL 46W4150 ONLY 202 1 826 887 11 LOUDSPEAKER 3CM 6 5X15CM 203 1 480 680 11 ILLUMINATION MODULE 204 3 290 800 01 GUIDE LIGHT 205 A 149...

Page 100: ...580 591 01 SCREW PSW M3X5 none 0 2 650 770 11 SLIDE CLAMP 7 TAPE D4 2 TAPE LCD 9 KDL 46W4100 46W4150 P N DISCRIPTION LOCATION TOTAL 2 580 640 01 SCREW BVTP2 4X16 REAR COVER 21 UNDER BAR 2 LCD PNL 2 BOTTOM FRAME 4 29 7 685 648 79 SCREW BVTP 3X12 TYPE2 IT 3 TERMINAL 2 MIAN BRKT 1 LIGHT GUIDE 1 4 2 580 608 01 SCREW PSW M5X16 REAR COVER 6 STAND PLATE 4 STAND TO PNL 4 14 2 580 607 01 SCREW PSW M5X12 ST...

Page 101: ...11 CERAMIC CHIP 1μF 10 6 3V C1215 1 100 905 11 CERAMIC CHIP 0 001μF 10 50V C1223 1 218 953 11 RES CHIP 1K 5 1 16W C1301 1 100 912 11 CERAMIC CHIP 1μF 10 25V C1302 1 100 912 11 CERAMIC CHIP 1μF 10 25V C1303 1 100 912 11 CERAMIC CHIP 1μF 10 25V C1304 1 100 912 11 CERAMIC CHIP 1μF 10 25V C1305 1 100 912 11 CERAMIC CHIP 1μF 10 25V C1306 1 100 912 11 CERAMIC CHIP 1μF 10 25V C1307 1 100 912 11 CERAMIC C...

Page 102: ...0 22μF 10 25V C2083 1 114 326 11 CERAMIC CHIP 0 22μF 10 25V C2084 1 100 912 11 CERAMIC CHIP 1μF 10 25V C2085 1 100 912 11 CERAMIC CHIP 1μF 10 25V C2088 1 114 193 11 ELECT CHIP 470μF 20 25V C2089 1 114 325 11 CERAMIC CHIP 0 1μF 10 25V C2090 1 100 912 11 CERAMIC CHIP 1μF 10 25V C2091 1 100 912 11 CERAMIC CHIP 1μF 10 25V C2092 1 114 325 11 CERAMIC CHIP 0 1μF 10 25V C2093 1 114 193 11 ELECT CHIP 470μF...

Page 103: ...CHIP 0 1μF 10 16V C4744 1 100 909 11 CERAMIC CHIP 10μF 10 6 3V C4746 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C4748 1 100 905 11 CERAMIC CHIP 0 001μF 10 50V C4749 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C4750 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C4751 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C4752 1 100 905 11 CERAMIC CHIP 0 001μF 10 50V C4753 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C4754 1 114 332 11...

Page 104: ...10V C5308 1 112 777 11 CERAMIC CHIP 0 01μF 10 25V C5309 1 112 777 11 CERAMIC CHIP 0 01μF 10 25V C5313 1 112 777 11 CERAMIC CHIP 0 01μF 10 25V C5319 1 112 777 11 CERAMIC CHIP 0 01μF 10 25V C5321 1 112 777 11 CERAMIC CHIP 0 01μF 10 25V C5325 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C7028 1 112 065 11 CERAMIC CHIP 4 7μF 10 16V C7030 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C7037 1 135 366 11 ELECT CHIP 1...

Page 105: ... CERAMIC CHIP 0 1μF 10 16V C7141 1 100 905 11 CERAMIC CHIP 0 001μF 10 50V C7142 1 114 320 11 CERAMIC CHIP 0 22μF 10 6 3V C7143 1 127 988 81 CERAMIC CHIP 0 015μF 10 16V C7144 1 100 905 11 CERAMIC CHIP 0 001μF 10 50V C7145 1 164 882 11 CERAMIC CHIP 220pF 5 16V C7146 1 100 904 11 CERAMIC CHIP 330pF 10 50V C7147 1 114 334 11 CERAMIC CHIP 10μF 10 25V C7148 1 112 781 11 CERAMIC CHIP 1μF 10 10V C7149 1 1...

Page 106: ...MIC CHIP 0 1μF 10 16V C7255 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C7256 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C7257 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C7258 1 114 332 11 CERAMIC CHIP 22μF 10 6 3V C7259 1 114 130 11 CERAMIC CHIP 1μF 10 6 3V C7260 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C7261 1 164 850 11 CERAMIC CHIP 10pF 0 50pF 50V C7262 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C7264 1 100 916 ...

Page 107: ...CERAMIC CHIP 0 1μF 10 16V C7609 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C7611 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C7615 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C7619 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C7626 1 100 909 11 CERAMIC CHIP 10μF 10 6 3V C7627 1 100 909 11 CERAMIC CHIP 10μF 10 6 3V C7628 1 100 909 11 CERAMIC CHIP 10μF 10 6 3V C7630 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C7631 1 100 91...

Page 108: ...Z8056G0LS0 D2001 6 501 732 01 DIODE MAZ8056G0LS0 D2002 6 501 732 01 DIODE MAZ8056G0LS0 D2003 6 501 732 01 DIODE MAZ8056G0LS0 D2005 6 501 732 01 DIODE MAZ8056G0LS0 D4701 8 719 071 34 DIODE RB521S 30 TE61 D5003 6 502 318 01 DIODE MA4J1130GLS0 D5101 6 502 318 01 DIODE MA4J1130GLS0 D5131 6 502 318 01 DIODE MA4J1130GLS0 D5161 6 502 318 01 DIODE MA4J1130GLS0 D5191 6 502 318 01 DIODE MA4J1130GLS0 D5291 6...

Page 109: ... 21 FILTER EMI REMOVAL SMD FL5264 1 234 939 21 FILTER EMI REMOVAL SMD FL7200 1 234 939 21 FILTER EMI REMOVAL SMD FL7201 1 234 939 21 FILTER EMI REMOVAL SMD FL7202 1 234 939 21 FILTER EMI REMOVAL SMD FL7500 1 234 939 21 FILTER EMI REMOVAL SMD FL7600 1 234 939 21 FILTER EMI REMOVAL SMD FL7601 1 234 939 21 FILTER EMI REMOVAL SMD IC IC2000 6 706 489 01 IC TC7SH32FU T5RSOYJF IC2005 6 710 904 01 IC TPA3...

Page 110: ... 551 815 01 TRANSISTOR UNR52A1G0LS0 Q3201 6 551 939 01 TRANSISTOR RT3TAAM TP 1 Q3251 6 551 824 01 TRANSISTOR UNR51A5G0LS0 Q3252 6 551 551 01 TRANSISTOR RT3N77M TP 1 Q3415 6 551 690 01 TRANSISTOR RT3N11M TP 1 Q5101 6 551 690 01 TRANSISTOR RT3N11M TP 1 Q5163 6 551 690 01 TRANSISTOR RT3N11M TP 1 Q5265 6 551 815 01 TRANSISTOR UNR52A1G0LS0 Q7012 6 709 438 01 TRANSISTOR FDS6986AS Q7013 6 709 438 01 TRAN...

Page 111: ...100 5 1 16W R1418 1 208 947 11 METAL CHIP 330K 0 50 1 16W R1420 1 218 983 11 RES CHIP 330K 5 1 16W R1421 1 218 971 11 RES CHIP 33K 5 1 16W R2006 1 218 990 81 SHORT CHIP R2008 1 218 953 11 RES CHIP 1K 5 1 16W R2009 1 218 990 81 SHORT CHIP R2022 1 218 945 11 RES CHIP 220 5 1 16W R2023 1 218 945 11 RES CHIP 220 5 1 16W R2024 1 218 989 11 RES CHIP 1M 5 1 16W R2025 1 218 990 81 SHORT CHIP R2032 1 220 1...

Page 112: ...64 11 SHORT CHIP R5001 1 211 990 11 METAL CHIP 75 0 50 1 10W R5003 1 211 990 11 METAL CHIP 75 0 50 1 10W R5005 1 211 990 11 METAL CHIP 75 0 50 1 10W R5016 1 218 953 11 RES CHIP 1K 5 1 16W R5019 1 218 977 11 RES CHIP 100K 5 1 16W R5029 1 218 933 11 RES CHIP 22 5 1 16W R5030 1 218 933 11 RES CHIP 22 5 1 16W R5101 1 218 929 11 RES CHIP 10 5 1 16W R5102 1 218 973 11 RES CHIP 47K 5 1 16W R5104 1 208 68...

Page 113: ...W R7114 1 218 949 11 RES CHIP 470 5 1 16W R7118 1 216 864 11 SHORT CHIP R7130 1 208 711 11 METAL CHIP 15K 0 50 1 16W R7131 1 208 911 11 METAL CHIP 10K 0 50 1 16W R7132 1 218 965 11 RES CHIP 10K 5 1 16W R7133 1 218 990 81 SHORT CHIP R7134 1 218 965 11 RES CHIP 10K 5 1 16W R7136 1 218 969 11 RES CHIP 22K 5 1 16W R7138 1 218 937 11 RES CHIP 47 5 1 16W R7140 1 208 911 11 METAL CHIP 10K 0 50 1 16W R714...

Page 114: ...31 1 218 941 81 RES CHIP 100 5 1 16W R7637 1 208 928 11 METAL CHIP 51K 0 50 1 16W R7638 1 218 969 11 RES CHIP 22K 5 1 16W R7651 1 218 953 11 RES CHIP 1K 5 1 16W R7653 1 218 965 11 RES CHIP 10K 5 1 16W R7654 1 218 969 11 RES CHIP 22K 5 1 16W R7655 1 218 969 11 RES CHIP 22K 5 1 16W R7662 1 208 711 11 METAL CHIP 15K 0 50 1 16W R7663 1 218 957 11 RES CHIP 2 2K 5 1 16W R7666 1 218 978 11 RES CHIP 120K ...

Page 115: ...03 1 234 370 21 RES NETWORK 22 1005X4 RB4904 1 234 370 21 RES NETWORK 22 1005X4 RB5001 1 239 686 11 RESISTOR NETWORK 1K RB5002 1 239 674 81 RESISTOR NETWORK 100 RB5101 1 234 372 11 RES NETWORK 100 1005X4 RB5102 1 234 380 21 RES NETWORK 47K 1005X4 RB5110 1 234 369 21 RES NETWORK 10 1005X4 RB5112 1 234 369 21 RES NETWORK 10 1005X4 RB5141 1 234 369 21 RES NETWORK 10 1005X4 RB5143 1 234 369 21 RES NET...

Page 116: ...RAY VD5162 1 802 481 11 ESD SUPPRESSOR 4 ARRAY VD5191 1 802 481 11 ESD SUPPRESSOR 4 ARRAY VD5192 1 802 481 11 ESD SUPPRESSOR 4 ARRAY VD7506 1 802 078 11 VARISTOR SMD VD7507 1 802 078 11 VARISTOR SMD VD7508 1 802 078 11 VARISTOR SMD CRYSTAL X2000 1 813 462 11 VIBRATOR CRYSTAL 24 576MHZ X3001 1 813 070 21 PIEZOELECTRIC OSCILLATOR X3501 1 579 886 21 VIBRATOR CRYSTAL X4700 1 813 082 11 VIBRATOR CRYSTA...

Page 117: ...LECT 3300μF 20 25V C6161 1 114 324 11 CERAMIC CHIP 0 022μF 10 50V C6200 1 114 325 11 CERAMIC CHIP 0 1μF 10 25V C6201 1 162 927 11 CERAMIC CHIP 100pF 5 50V C6202 1 107 902 11 ELECT 1μF 20 50V C6203 1 100 139 31 FILM 0 001μF 5 630V C6204 1 107 903 11 ELECT 2 2μF 20 50V C6205 1 107 910 11 ELECT 100μF 20 50V C6206 1 162 964 11 CERAMIC CHIP 0 001μF 10 50V C6250 1 128 949 31 ELECT 470μF 20 16V C6251 1 1...

Page 118: ...0 ONLY C6717 1 100 831 91 CERAMIC CHIP 0 001μF 2 50V KDL 40W4100 ONLY C6718 1 100 831 91 CERAMIC CHIP 0 001μF 2 50V KDL 40W4100 ONLY C6718 1 100 831 91 CERAMIC CHIP 470pF 2 50V KDL 46W4100 46W4150 ONLY C6719 1 164 315 11 CERAMIC CHIP 470pF 5 50V C6723 1 162 970 11 CERAMIC CHIP 0 01μF 10 25V C6724 1 125 889 11 CERAMIC CHIP 2 2μF 10 10V C6725 1 162 968 11 CERAMIC CHIP 0 0047μF 10 50V C6726 1 125 889...

Page 119: ... 762 01 DIODE MAZ8110G0LS0 D6508 6 501 732 01 DIODE MAZ8056G0LS0 D6553 6 502 378 01 DIODE MA22F2000LS0 D6554 6 502 378 01 DIODE MA22F2000LS0 D6555 6 501 848 01 DIODE S3K60 D6556 6 501 848 01 DIODE S3K60 D6600 6 501 818 01 DIODE MA2J1130GLS0 D6601 6 501 818 01 DIODE MA2J1130GLS0 D6604 6 502 376 01 DIODE FSF03B60 D6605 6 502 376 01 DIODE FSF03B60 D6606 6 501 848 01 DIODE S3K60 D6607 6 501 848 01 DIO...

Page 120: ...26 11 INDUCTOR 260μH L6600 1 406 977 21 INDUCTOR 100μH L6601 1 419 622 11 COIL LINE FILTER PHOTO COUPLER PH6100 6 600 671 01 PC123Y22FZW PH6200 6 600 671 01 PC123Y22FZW PH6300 6 600 671 01 PC123Y22FZW PH6302 6 600 671 01 PC123Y22FZW TRANSISTOR Q6100 6 551 302 01 TRANSISTOR 2SK3561 LBS1SONY Q Q6101 6 551 302 01 TRANSISTOR 2SK3561 LBS1SONY Q Q6300 6 551 678 01 TRANSISTOR 2SA1364 T111 1DE Q6302 8 729...

Page 121: ...IP 4 7 5 1 10W R6200 1 246 188 51 FUSIBLE 10 5 1 2W R6201 1 218 865 11 METAL CHIP 5 6K 0 50 1 10W R6202 1 243 725 71 METAL OXIDE 100K 5 1W R6203 1 249 385 11 CARBON 2 2 5 1 4W R6250 1 216 821 11 METAL CHIP 1K 5 1 10W R6251 1 216 827 11 METAL CHIP 3 3K 5 1 10W R6252 1 216 805 11 METAL CHIP 47 5 1 10W R6253 1 218 887 11 METAL CHIP 47K 0 50 1 10W R6254 1 218 871 11 METAL CHIP 10K 0 50 1 10W R6255 1 2...

Page 122: ...405 11 CARBON 100 5 1 4W R6576 1 243 550 71 METAL OXIDE 6 8 5 2W R6577 1 243 550 71 METAL OXIDE 6 8 5 2W R6578 1 208 806 11 METAL CHIP 10K 0 50 1 10W R6579 1 216 839 11 METAL CHIP 33K 5 1 10W R6600 1 216 049 11 RES CHIP 1K 5 1 10W R6601 1 216 049 11 RES CHIP 1K 5 1 10W R6602 1 249 403 11 CARBON 68 5 1 4W R6603 1 249 403 11 CARBON 68 5 1 4W R6604 1 216 793 11 METAL CHIP 4 7 5 1 10W R6605 1 216 793 ...

Page 123: ...16 864 11 SHORT CHIP R6779 1 218 871 11 METAL CHIP 10K 0 50 1 10W R6783 1 218 883 11 METAL CHIP 33K 0 50 1 10W R6786 1 216 829 11 METAL CHIP 4 7K 5 1 10W R6789 1 218 887 11 METAL CHIP 47K 0 50 1 10W R6790 1 218 895 11 METAL CHIP 100K 0 50 1 10W R6791 1 218 827 11 METAL CHIP 150 0 50 1 10W KDL 40W4100 ONLY R6791 1 218 827 11 METAL CHIP 100 0 50 1 10W KDL 46W4100 46W4150 ONLY R6792 1 218 905 11 META...

Page 124: ...3 299 074 11 FLYER LINUX 3 299 072 12 FLYER WALL MOUNT 3 299 071 01 FLYER SAFETY 3 297 698 32 GUIDE QUICK SETUP FRENCH VERSION 3 297 698 22 GUIDE QUICK SETUP SPANISH VERSION 3 297 698 12 GUIDE QUICK SETUP ENGLISH VERSION 3 297 694 32 MANUAL INSTRUCTION FRENCH VERSION 3 297 694 22 MANUAL INSTRUCTION SPANISH VERSION 3 297 694 13 MANUAL INSTRUCTION ENGLISH VERSION 3 287 555 01 TRAY 46 KDL 46W4100 46W...

Page 125: ... in the service manual shall be utilized for replacement and or repair 3 Disassembly decryption or reverse engineering component s is strictly prohibited 4 Any board in which the Servicer replaces an encryption key component must be placed back into the set it orignally came from and the replaced defective component MUST BE DESTROYED Boards cannot be swapped 5 If a Circuit Board identiﬁed with a r...

Page 126: ...reduce the size of this pdf file the tiled schematicsarenotattachedtothisServiceManual Toreceive a complete set of the tiled schematics for this manual please submit a request to the Service Promotion Department at Service_Promotion am sony com ...

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