Sony KDL-42V4100 Service Manual Download Page 33

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KDL-42V4100

SHEET CORE C (2-688-011-01)

QTY=10

LCD TAPE (2-688-062-01)

QTY=4

SLIDE CLAMP (2-650-770-11)

QTY=9

LEGEND

Multi-Harness Routing

Caution

CAUTION:

Keep harnesses away from JIG
Connectors.

CAUTION:

Route 30P Harness ON TOP of 13P
Power Connector harness as shown.

Summary of Contents for KDL-42V4100

Page 1: ...3 788 02 KDL 42V4100 RM YD023 US CND KDL 42V4100 RM YD023 MX LATIN AMERICA HISTORY INFORMATION FOR THE FOLLOWING MANUAL ORIGINAL MANUAL ISSUE DATE 5 2008 UPDATED ITEM REVISION DATE SUBJECT 5 2008 No revisions or updates are applicable at this time 8 2008 Reissue entire manual due to multiple updates ...

Page 2: ... COLOR TELEVISION SERVICE MANUAL EX1CHASSIS MODEL NAME REMOTE COMMANDER DESTINATION 9 883 788 02 KDL 42V4100 RM YD023 US CND KDL 42V4100 RM YD023 MX LATIN AMERICA SelfDiagnosis Supported model KDL 42V4100 RM YD023 ...

Page 3: ...Resetting to Factory Defaults 44 SECTION 3 DIAGRAMS 45 3 1 Circuit Boards Location 45 3 2 Printed WirinG2D Boards and Schematic Diagrams Information 45 3 3 Block Diagram 47 3 4 Schematics and Supporting Information 48 BU Board Schematic Diagram 1 of 12 48 BU Board Schematic Diagram 2 of 12 49 BU Board Schematic Diagram 3 of 12 50 BU Board Schematic Diagram 4 of 12 51 BU Board Schematic Diagram 5 o...

Page 4: ...ll Gemstar TV Guide International Inc and or its related affiliates be liable for any damages in connection with the accuracy or availability of the program schedule information or other data in the TV Guide On Screen system Blu ray Disc is a trademark BRAVIA and S Force BRAVIA Sync DMex and x v Color are trademarks or registered marks of Sony Corporation XMB and XrossMediaBar are the trademarks o...

Page 5: ...tteries Cable Holder 1 attached to the TV Operating Instructions Quick Setup Guide Warranty Card Online Registration Card Safety and Regulatory Booklet Attaching the Table Top Stand Installing the Wall Mount Bracket Optional Accessories Connecting Cables Suport Belt Kit Wall Mount Bracket SU WL500 TV Stand WS S10LS SU FL300M SU FL350M KDL 42V4100 Speaker Output 10W 10W mm 58 X 126 mm in 21 4 x 5 i...

Page 6: ...ctly underneath the panel but do not squeeze the speaker grill area place your fingers in the groove above the speaker grill area put stress on the LCD panel Do not lift the TV from the bottom center WARNING An isolation transformer should be used during any service to avoid possible shock hazard because of live chassis The chassis of this receiver is directly connected to the ac power line SAFETY...

Page 7: ... région de la grille de haut parleur ne placez pas vos doigts dans le sillon au dessus de la région de la grille de haut parleur n imposez pas de charge sur le panneau ACL ne soulevez pas le téléviseur en plaçant vos mains en dessous au centre Aﬁn d eviter tout risque d electrocution provenant d un chássis sous tension un transformateur d isolement doit etre utilisé lors de tout dépannage Le cháss...

Page 8: ...ng the LCD panel on a wall the LCD panel must be secured using the 4 mounting holes on the rear cover To avoid damaging the LCD panel do not press on the panel or frame edge to avoid the risk of electric shock do not scratch or press on the panel with any sharp objects do not leave the module in high temperatures or in areas of high humidity for an extended period of time do not expose the LCD pan...

Page 9: ...bers Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade This requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics For more information on the use of Lead Free Solder please refer to http www sony training com r e b m u n t r a P r e t e m a i D s k r a m e...

Page 10: ...es Leakage current can be measured by any one of three methods 1 A commercial leakage tester such as the Simpson 229 or RCA WT 540A Follow the manufacturers instructions to use these instructions 2 A battery operated AC milliampmeter The Data Precision 245 digital multimeter is suitable for this job 3 Measuring the voltage drop across a resistor by means of a VOM or battery operated AC voltmeter T...

Page 11: ...oblems occur 1 Diagnostic Test Indicators When an error occurs the STANDBY LED indicator will ﬂash a set number of times to indicate the possible cause of the problem If there is more than one error the indicator will identify the ﬁrst of the problem areas Control Buttons PIC OFF TIMER STANDBY POWER Description of LED Indictors LED LED Type Description Light when the TV set is on If LED blinks con...

Page 12: ...ms are displayed on screen No error has occurred if the screen displays a 0 NOTE If the Service Menu display text is not completely visible press the Menu HOME button on the Remote Commander to refresh the display 3 Press the Channel 1 button on the Remote Commander to go to Page 2 of the Self Check list SELF CHECK PAGE 1 002 MAIN_POWER 01 Í 1 indicates an error was detected 003 DC_ALERT1 00 Í 0 i...

Page 13: ...DISASSEMBLY 1 1 REAR COVER REMOVAL 1 Remove from bezel 2 Disconnect 1 connector 1 Remove 2 screws from Terminal Position 2 Remove 6 screws 3 Remove 19 screws 1 2 SWITCH UNIT REMOVAL CONTAINS H1 BOARD Rear Cover 1 2 3 Bezel Switch Unit 1 2 ...

Page 14: ...e out Side Jack Bracket from BU Board 2 Remove 2 HEX screws 3 Disconnect 6 connectors 4 Remove 9 screws 1 4 G2D BOARD POWER UNIT REMOVAL 1 Remove 6 screws 2 Disconnect 4 connectors 3 Release 1 Board Holder Side Jack Bracket BU Board BU Shield Main Bracket 2 4 1 3 1 G2D Board Power Unit 2 3 G2 Bracket ...

Page 15: ...15 KDL 42V4100 KDL 42V4100 1 5 TABLE TOP STAND AND UNDER COVER REMOVAL 1 Remove 4 screws 2 Remove 1 screw 2 Under Cover 1 Table Top Stand Assembly ...

Page 16: ... 6 screws from Spine Frames 5 Remove 8 screws from Bottom Vesa Brackets 6 Remove 4 screws from Bottom Frame 7 Remove 2 screws from Bottom Frame 8 Release Side Frames from Bezel 1 6 STRUCTURAL FRAMES AND BRACKETS REMOVAL 1 2 3 5 4 6 Main Bracket Top Vesa Bracket G Frame 7 8 Bezel Side Frame Side Frame Bottom Vesa Bracket Spine Frame Spine Frame ...

Page 17: ...Speaker Unit R H4K Board Light Guide Under Bar H3E Board Bezel Clear Panel 3 1 2 5 4 6 7 Bezel LCD Panel 1 1 2 1 8 1 CLEANING THE LCD PANEL CAUTION When cleaning the TV be sure to unplug the power cord to avoid any chance of electric shock 1 Clean the cabinet of the TV with a dry soft cloth 2 Wipe the LCD screen gently with a soft cloth Stubborn stains may be removed with a cloth slightly moistene...

Page 18: ... KDL 42V4100 KDL 42V4100 1 Remove 6 screws from each cover 2 Disconnect 10 connectors from each board 1 9 BALANCER ETC INVERTER MT BOARD REMOVAL 1 1 2 2 Cover Cover Balancer Board Balancer Board LCD Panel ...

Page 19: ... 10 LCD TAPE 2 688 062 01 QTY 4 SLIDE CLAMP 2 650 770 11 QTY 9 LEGEND G2D Board Left Panel Inverter Board CAUTION Make sure there is SLACK in cables or connector will disconnect during transportation Use Sheet Core C to hold wires to panel 2 Places LEFT PANEL INVERTER 1 2 ...

Page 20: ... 2 688 011 01 QTY 10 LCD TAPE 2 688 062 01 QTY 4 SLIDE CLAMP 2 650 770 11 QTY 9 LEGEND CAUTION Make sure inverter wires are flat on panel Wire cannot touch bottom of BU Bracket Wire will get cut on sharp edge LEFT PANEL INVERTER Continued 1 ...

Page 21: ... 062 01 QTY 4 SLIDE CLAMP 2 650 770 11 QTY 9 LEGEND CAUTION Make sure there is SLACK in cables or connector will disconnect during transportation Use Sheet Core C to hold wires to panel 2 Places Dress wires in Slide Clamp Right Panel Inverter Board RIGHT PANEL INVERTER 4 3 1 ...

Page 22: ... CORE C 2 688 011 01 QTY 10 LCD TAPE 2 688 062 01 QTY 4 SLIDE CLAMP 2 650 770 11 QTY 9 LEGEND New G2 Support Bracket blue box area Will have built in clips for inverter harness No use Sheet Core C Tape RIGHT PANEL INVERTER Continued 1 ...

Page 23: ...1 01 QTY 10 LCD TAPE 2 688 062 01 QTY 4 SLIDE CLAMP 2 650 770 11 QTY 9 LEGEND RIGHT PANEL INVERTER G2 Board BRACKET Dress Balancer Bd harness in black clips on the G Board bracket Dress Balancer Bd harness under black U Clips on the G2 Board bracket ...

Page 24: ...TAPE IS CENTER OF PANEL BLACK UL TAPE INDICATES WHERE HIMELON TAPE IS APPLIED Use SCREW on Panel as Guide where to place BLUE UL tape Apply Himelon Tape Sheet Core C Over UL tape on harness 3places in this photo MAKE SURE there is not a lot of excess slack on the cable when taping to SIDE of panel MAKE SURE harness is routed on SIDE of panel BETWEEN Edges 5 6 7 ...

Page 25: ...E C 2 688 011 01 QTY 10 LCD TAPE 2 688 062 01 QTY 4 SLIDE CLAMP 2 650 770 11 QTY 9 LEGEND H Boards Speaker Harness Use Black UL tape on harness to indicate where Himelon Sheet Core C will be placed NO NEED himelon tape over panel edge 5 8 ...

Page 26: ...0 KDL 42V4100 SHEET CORE C 2 688 011 01 QTY 10 LCD TAPE 2 688 062 01 QTY 4 SLIDE CLAMP 2 650 770 11 QTY 9 LEGEND H4 Board Wire Routing Detail ADD LCD TAPE on Rt Speaker DO NOT block hole in magnet with LCD Tape 8 1 ...

Page 27: ... 2 688 011 01 QTY 10 LCD TAPE 2 688 062 01 QTY 4 SLIDE CLAMP 2 650 770 11 QTY 9 LEGEND H4 Board Wire Routing CAUTION CAUTION Keep these areas CLEAR of wires Make sure wires do not cross OVER the Speaker brackets Pinch Point with Rear Cover 8 ...

Page 28: ...28 KDL 42V4100 KDL 42V4100 SHEET CORE C 2 688 011 01 QTY 10 LCD TAPE 2 688 062 01 QTY 4 SLIDE CLAMP 2 650 770 11 QTY 9 LEGEND H4 Board Wire Routing CAUTION Continued N G O K ...

Page 29: ...42V4100 KDL 42V4100 SHEET CORE C 2 688 011 01 QTY 10 LCD TAPE 2 688 062 01 QTY 4 SLIDE CLAMP 2 650 770 11 QTY 9 LEGEND Combination H Board Speaker Harness Apply LCD Tape for Left Speaker harness 2Places 2 3 2 ...

Page 30: ... QTY 4 SLIDE CLAMP 2 650 770 11 QTY 9 LEGEND Lower LCD Bracket Dress Multi Harness in 2 slide clamps as Shown Make sure that clamps are Locked In T shaped hole on Lower LCD and BU Bracket Dress LEFT Speaker wires with LCD Tape Dress Main harness in Sheet Core C tape as shown 9 2 2 3 ...

Page 31: ...ORE C 2 688 011 01 QTY 10 LCD TAPE 2 688 062 01 QTY 4 SLIDE CLAMP 2 650 770 11 QTY 9 LEGEND BU Board Support Plate Dress Multi Harness in 4 slide clamps as Shown Make sure that clamps are Locked In T shaped hole on BU Bracket 2 3 5 6 4 ...

Page 32: ...32 KDL 42V4100 KDL 42V4100 SHEET CORE C 2 688 011 01 QTY 10 LCD TAPE 2 688 062 01 QTY 4 SLIDE CLAMP 2 650 770 11 QTY 9 LEGEND 13P Power Harness 6 4 5 ...

Page 33: ... 2 688 011 01 QTY 10 LCD TAPE 2 688 062 01 QTY 4 SLIDE CLAMP 2 650 770 11 QTY 9 LEGEND Multi Harness Routing Caution CAUTION Keep harnesses away from JIG Connectors 5 6 CAUTION Route 30P Harness ON TOP of 13P Power Connector harness as shown ...

Page 34: ...E C 2 688 011 01 QTY 10 LCD TAPE 2 688 062 01 QTY 4 SLIDE CLAMP 2 650 770 11 QTY 9 LEGEND Switch Unit Routing Dressing Use Tape LCD 1 place Dress H1 Board wires in Slide Clamp 2 places 5 6 1 7 7 4 Sheet Core C replaced by Plastic Bracket ...

Page 35: ...688 062 01 QTY 4 SLIDE CLAMP 2 650 770 11 QTY 9 LEGEND LVDS CABLE ROUTING DRESSING Apply 3x8mm screw to secure LVDS clip to BU Shield Route LVDS Cable in Slide Clamp on Spine Frame NOTE Final LVDS length will be shorter Apply Sheet Core C to secure LVDS Cable to panel 10 8 ...

Page 36: ...0 KDL 42V4100 SHEET CORE C 2 688 011 01 QTY 10 LCD TAPE 2 688 062 01 QTY 4 SLIDE CLAMP 2 650 770 11 QTY 9 LEGEND Pig Tail AC Cord Dress AC Cord Cable in Slide Clamp as shown Place AC grommet in Undercover as shown 9 ...

Page 37: ...37 KDL 42V4100 KDL 42V4100 SHEET CORE C 2 688 011 01 QTY 10 LCD TAPE 2 688 062 01 QTY 4 SLIDE CLAMP 2 650 770 11 QTY 9 LEGEND Pig Tail AC Cord CAUTION OK NG ...

Page 38: ...Y 10 LCD TAPE 2 688 062 01 QTY 4 SLIDE CLAMP 2 650 770 11 QTY 9 LEGEND Pig Tail AC Cord Cord Dressing in Undercover STEP1 AC Cord as Packaged From Vendor installed CAUTION Be Careful to not scratch rear cover or stand base with AC Plug Metal Tabs Sharp Edge ...

Page 39: ...4100 KDL 42V4100 SHEET CORE C 2 688 011 01 QTY 10 LCD TAPE 2 688 062 01 QTY 4 SLIDE CLAMP 2 650 770 11 QTY 9 LEGEND Pig Tail AC Cord Cord Dressing in Undercover STEP2 Installing Male AC PLUG in Holder Cable Clamp ...

Page 40: ...0 KDL 42V4100 SHEET CORE C 2 688 011 01 QTY 10 LCD TAPE 2 688 062 01 QTY 4 SLIDE CLAMP 2 650 770 11 QTY 9 LEGEND Pig Tail AC Cord Cord Dressing in Undercover STEP3 Routing Dressing Before Applying Plastic Beaded Tie ...

Page 41: ... 42V4100 KDL 42V4100 SHEET CORE C 2 688 011 01 QTY 10 LCD TAPE 2 688 062 01 QTY 4 SLIDE CLAMP 2 650 770 11 QTY 9 LEGEND Pig Tail AC Cord Cord Dressing in Undercover DETAIL AC Cord Plastic Beaded Tie Position ...

Page 42: ...42 KDL 42V4100 KDL 42V4100 SHEET CORE C 2 688 011 01 QTY 10 LCD TAPE 2 688 062 01 QTY 4 SLIDE CLAMP 2 650 770 11 QTY 9 LEGEND Pig Tail AC Cord Cord Dressing in Undercover AC Cord Final dressed condition ...

Page 43: ...LOR ADJ 001 R_DRV SERVICE DIGITAL PROGRAM DATA BE PROGRAM NVM PACK BOOT H801 03 0070 S001000 TM1 000 TD1 000 TP1 000 TB1 000 00100 Sample TV Service Menu 2 3 VIEWING THE SERVICE MENUS Use the Remote Commander to view the BE and Digital service menus options 1 To display the Service Menu that contains the Category you want to adjust press JUMP on the Remote Commander For a complete list of the serv...

Page 44: ...ME button on the Remote Commander to refresh the display 2 To change the category press 2 or 5 on the Remote Commander Note Pressing 2 or 5 only changes the categories within the service menu displayed To change a category on one of the other service menus press the JUMP button until the correct service menu is displayed 3 To change the adjustment item press 1 or 4 on the Remote Commander 4 To exi...

Page 45: ...information Speciﬁc instructions must be adhered to whenever these components are repaired and or replaced See Appendix A Encryption Key Components in the back of this manual All capacitors are in μF unless otherwise noted pF μμF 50WV or less are not indicated except for electrolytics and tantalums All electrolytics are in 50V unless otherwise speciﬁed All resistors are in ohms kΩ 1000Ω MΩ 1000kΩ ...

Page 46: ...thode Common Cathode Cathode Common Cathode Cathode Common Common Common Common Cathode Anode Base Emitter Collector Base Emitter Collector Drain Gate Gate Drain Device Printed symbol Terminal name Circuit Terminal name of semiconductors in silk screen printed circuit Anode Anode Anode Cathode Anode Anode Cathode Transistor FET Transistor FET Emitter Collector Base Transistor Source Gate Drain Cat...

Page 47: ...YUV YUV RGB Digital Video ITU R BT 656 ITU R BT 1120 Digital GPX RGB㱍 H V CLK HV Sync CLK for GPX LCD FHD T Con FHD FHD Panel LVDS TAS3308 TAS3308 68h 68h Audio SW ADC DSP Surround DAC Audio Amp TPA3100D2 Audio Compound IC NJM2774V SPDIF SPDIF IIS HDMI BE Micro MB91305 Buttons SIRCS Control Trident ATI Video SW HDMI SW Power TAS HFR CEC Audio Mute DDR2 DDR2 32MB 32MB DDR2 DDR2 128MB 128MB RTC RTC ...

Page 48: ... 16W 2012 25V 1 C1307 X7R GND A_V2_IN_V A_V2_IN_V DIMMER_DRV_OUT REG12V JL1401 JL1402 JL1403 JL1404 JL1405 VD1006 4 1 2 3 GND VD1007 4 1 2 3 VD1052 4 1 2 3 GND VD1104 4 1 2 3 VD1124 4 1 2 3 VD1201 4 1 2 3 VD1203 4 1 2 3 VD1205 4 1 2 3 25V 0 01 X7R C1401 2 1 4 3 GND 10k RB1401 2 1 4 3 6 5 8 7 GND GND 2012 25V 1 C1306 X7R CHIP 100 R1306 1 16W 5 A_DMP_V RT3S02M T111 1 Q1304 3 2 1 6 5 4 RT3S02M T111 1...

Page 49: ...040 25V 0 01 C2041 1005 X7R 3216 16V 4 7 X7R C2055 3216 16V 4 7 X7R C2056 2012 10V 4 7 X7R C2011 1 2 4 7 C2030 4 7 C2015 4 7 C2032 4 7 C2036 1005 16V C2001 0 1 16V 100 C2009 16V 100 C2016 16V 100 C2034 1005 50V 0 001 X7R C2125 CL2001 100 RB2003 2 1 4 3 0 R2006 0 R2009 RB2029 10k 2 1 4 3 6 5 8 7 25V 4 7 C2054 25V 4 7 C2065 25V 4 7 C2066 25V 4 7 C2067 25V 4 7 C2068 25V 4 7 C2073 25V 4 7 C2077 5 4 3 ...

Page 50: ...6 16V 100 RB3003 2 1 4 3 6 5 8 7 1 16W RN CP 0 5 6 8k R3402 1 16W RN CP 0 5 68k R3401 4 3 2 1 IC3502 MM3286EFBE SDA SCL O S GND A2 A1 A0 VCC 4 3 2 1 IC3003 M24256 BWMN6TP A E0 E1 E2 GND SDA_A SCL_A NVM_WP VCC X_SP_MUTE I2C_TAS_SCL_2 I2C_TAS_SDA_2 DIMMER BACKLIGHT INVERTER_ERR POWER1 PANEL_ALERT UART0_RXD 1005 50V 0 001 X7R C3001 1005 50V X7R C3202 0 001 X_DSP_RST GND AC_OFF_DET STBY_LED HP_DET SDA...

Page 51: ...C18 AD3 D18 AD4 E17 AD5 D17 AD6 C17 AD7 B17 ADDR0 C21 ADDR1 B21 ADDR2 A20 ADDR3 B20 ADDR4 C20 ADDR5 C19 ADDR6 B19 ADDR7 A19 ALE B16 WR A16 RD A17 CPU_CS C16 SDA B11 SCL C11 RESET AF12 V5SF2 C9 V5SF3 AB3 V5SF3 AD3 TXD C5 INTR D2 WDOG H1 VCCHRST J1 PWRBT J2 PWRON J3 CRX0 J4 TESTMOD AB4 TESTCON AB5 MUTE AC1 GP27 AC2 GP28 AE1 GP29 AF1 USBOC AC3 USBPPON AC4 ATVEN AC5 M2LF AC7 SCLM2 AD1 SDAM2 AD2 MPEGLF...

Page 52: ...5 25V 0 01 X7R C4944 1005 25V 0 01 X7R C4945 0uH FB4902 0uH FB4900 0uH FB4901 0uH FB4903 2012 6 3V 22 X6S C4948 CXD9937GB IC4700 VDDM C24 VDDM D19 VDDM D20 VDDM D21 VDDM E19 VDDM E20 VDDM E21 VDDM E22 VDDM F19 VDDM F20 VDDM F21 VDDM G21 VDDM G22 VDDM H21 VDDM H22 VDDM J21 VDDM J22 VDDM K21 VDDM K22 VDDM L21 VDDM L22 VDDM T21 VDDM T22 VDDM U21 VDDM U22 VDDM U23 VDDM U24 VDDM V21 VDDM W21 VDDM Y21 V...

Page 53: ... DDC5V_4 PLUG_DET2 HPD_DET2 DDC5V_2 DDC5V_1 PLUG_DET1 HPD_DET1 DDC5V_3 PLUG_DET3 HPD_DET3 HDMI3 3V GND GND J5000 15P BLK 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 2 1 3 4 6 5 IN1 IN2 GND OUT1 OUT2 GND VD5199 2 1 3 4 6 5 IN1 IN2 GND OUT1 OUT2 GND VD5169 BLK 23P J5101 1 D2 2 E 3 D2 4 D1 5 E 6 D1 7 D0 8 E 9 D0 10 CLK 11 E 12 CLK 13 CEC 14 NC 15 DDCCLK 16 DDCDAT 17 E 18 DDC 5V 19 HPD BLK 23P J5102 D2 2 E 3 ...

Page 54: ... 2 1 S1 D2 G1 S2 G2 D2 S1 D1 D1 D2 S1 FDS6986AS NL Q7014 4 3 2 1 S1 D2 G1 S2 G2 D2 S1 D1 D1 D2 S1 FDS6986AS NL Q7012 8 4 3 2 1 S1 D2 G1 S2 G2 D2 S1 D1 D1 D2 S1 FDS6986AS NL Q7013 1 16W 10k R7101 0 5 1 16W 15k R7103 0 5 16V 220 C7108 1 10W 5 560 R7061 POWER2 1005 R7053 10k 1 16W RN CP R7052 100k 1 16W 0 5 DDR_1 8V D3 3V D2 5V 3216 16V 4 7 X7R C7028 1005 16V 0 1 C7030 REG9V 2012 10V 4 7 X7R C7117 16...

Page 55: ...16W RN CP 0 5 1 5k R7200 1 16W RN CP 0 5 1 5k R7261 E ET7200 E ET7201 E ET7202 E ET7203 E ET7204 E ET7205 E ET7206 E ET7207 215 0684001 00 IC7000 VSS F7 VSS G26 VSS H6 VSS J6 VSS J26 VSS K6 VSS K26 VSS L6 VSS L11 VSS L12 VSS L13 VSS L14 VSS L17 VSS L18 VSS L19 VSS L20 VSS M11 VSS M12 VSS M13 VSS M14 VSS M17 VSS M18 VSS M19 VSS M20 VSS N6 VSS N11 VSS N12 VSS N13 VSS N14 VSS N17 VSS N18 VSS N19 VSS ...

Page 56: ...8 VDDQ5 DQ12 VSSQ4 DQ11 DQ10 VSSQ5 DQ13 VDD2 NC VSS2 DQ4 VSSQ9 DQ3 DQ2 VSSQ10 DQ5 VDDL VREF VSS3 VSSDL CK VDD3 VSSQ6 LDQS VDDQ6 CKE WE RAS CK ODT BA2 DQ6 VSSQ7 LDM LDQS VSSQ8 DQ7 VDQ7 DQ1 VDQ8 VDQ9 DQ0 BA0 BA1 CAS CS A10 AP A1 A2 A0 VDD4 VSS4 A3 A5 A6 A4 A7 A9 A11 A8 VSS5 VDD5 A12 NC NC VDDQ10 NC 215 0684001 00 IC7000 DQA_0 G27 DQA_1 G28 DQA_2 H27 DQA_3 H28 DQA_4 J27 DQA_5 J28 DQA_6 J29 DQA_7 J30 ...

Page 57: ...YNC_OUT J1 VSYNC_OUT J2 215 0684001 00 IC7000 I2SSCK_INC A2 I2SWS_INC A3 I2SSD_INC A4 I2SSCK_IND D5 I2SWS_IND C5 I2SSD_IND B5 I2SSCK_OUTA AC28 I2SWS_OUTA AC27 I2SSD_OUTA AB27 I2SSOSCK_OUTA AB28 I2SSCK_OUTB AB30 I2SWS_OUTB AB29 I2SSD_OUTB AA27 I2SSOSCK_OUTB AA28 I2SSD_OUTE Y27 I2SSCK_OUTA_ALT AA30 I2SWS_OUTA_ALT AA29 I2SSOSCK_OUTA_ALT Y28 VDDR_AUDA AC26 VDDR_AUDB AA26 VSSR_AUDA AB26 VSSR_AUDB Y26 S...

Page 58: ...D GND GND GND GND GND GND 600 FB7612 5V_VIF Q7604 2SA2122G0LS0 EMI FL7600 GND EMI FL7601 GND CL7618 CL7619 CL7620 JL7618 JL7619 JL7620 JL7621 JL7622 JL7623 JL7624 JL7625 JL7626 JL7627 JL7628 JL7629 JL7630 JL7631 JL7632 JL7633 JL7634 JL7635 JL7636 JL7637 JL7638 JL7639 1 16W RN CP 120k R7666 0uH FB7613 0uH FB7614 1005 50V 47p CH C7726 1005 50V 47p CH C7727 50V C7697 270p CH 1005 50V C7699 270p CH 10...

Page 59: ...10 TRSTb F26 TMS E26 TCK E25 TDI E24 TDO E23 DINT E22 TAPSEL E21 215 0684001 00 IC7000 TXOUT_L0N G3 TXOUT_L0P G4 TXOUT_L1N F1 TXOUT_L1P F2 TXOUT_L2N E3 TXOUT_L2P E4 TXCLK_LN D1 TXCLK_LP D2 TXOUT_L3N C3 TXOUT_L3P C4 TXOUT_L4N B1 TXOUT_L4P B2 LTVDDR F3 LTVDDR F4 LTVDDR B3 LTVDDR B4 LTVSSR E1 LTVSSR E2 LTVSSR C1 LTVSSR C2 LTPVDD D4 LTPVSS D3 215 0684001 00 IC7000 HDMI0_5V L3 DDC0_SCL L1 DDC0_SDA L2 H...

Page 60: ... 5 6 A B C D E F G H C3301 C7094 ET7000 IC3301 C1420 C1421 C7106 D1421 F1421 F1422 JL3300 JL3301 JL4700 JL4701 Q1423 Q1424 R1420 R1421 R3312 cam90 C7045 C7066 C7078 C7084 C7086 C7089 C7093 C7097 C7101 C7105 C7121 C7169 D7019 D7020 D7025 D7026 D7027 ET7001 JL7002 JL7004 JL7410 JL7412 R7082 R7083 R7090 R7098 R7100 R7101 R7104 R7111 C7052 C7055 C7056 C7057 F7003 C1401 C1403 C1405 C1406 C2003 C2004 C3...

Page 61: ...0 CY11 1nF 250VAC CY10 1nF 250VAC CY9 1nF 250VAC R3 750K 1 4W F R6 R8 R7 C803 680p J46 J3 511K 1 8W F R843 R811 442K 1 8W F C805 470nF 25V K R814 10K 1 10W F C804 1nF 50V K R813 20K 1 10W F R810 1K 1 4W F IC801 L6562DTR R808 47 Q802 PMMT591A 215 Q800 SPW20N60C3 D802 BAS316 R805 10K 1 8W J R807 30 1 4W J C816 100nF 50V K C801 180u 450V D800 STTH8L06FP FB1 R809 40 2K 1 4W F C1 1uF 450V K C2 1uF 450V...

Page 62: ...1u F 50V Z ZD301 RLZTE 11 12C R304 100 1 8W F R311 0 1 8W J R305 1 21K 1 8W F C303 22nF 50V K R316 511 1 8W F R310 2 2M 1 8W J D301 BAS316 R351 200 R303 31 6K R322 12 1K 1 8W F D307 D305 Q 301 C 307 C 310 C 315 R361 R360 C 316 R309A R309B C304 1u F 25V K ZD302 D304 IC302 IC302 1 2 1 2 R312 R306 R313 C 302C R315 R314 C305 R317 C 302A C 302B R302B R302A R301B R301A IC951 PC 123Y82FZ0F IC950 TL V431A...

Page 63: ...KDL 42V4100 63 KDL 42V4100 POWER COMPONENT SIDE G2D 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 A B C D E F G H I ...

Page 64: ...KDL 42V4100 64 KDL 42V4100 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 A B C D E F G H I POWER CONDUCTOR SIDE G2D ...

Page 65: ...Q306 D302 1 16W 220 R301 0 5 1 16W 820 R302 0 5 1 16W 150 R303 0 5 1 16W 1k R305 0 5 UNR52A1G0LS0 Q301 UNR52A1G0LS0 Q302 UNR52A1G0LS0 Q303 UNR52A1G0LS0 Q305 47 C303 0 1 C302 0 R306 1k R314 33k R312 10k R311 0 R309 220k R310 1k R307 1 C304 D308 FR1105W D324 FR1105W D323 VYPY1105W D325 VYPY1105W IOUTGND VCC NC GC1 GC2 IC301 1 2 3 4 5 6 7 PICTUREOFF RED GREEN POWER GREEN TIMER RED STANDBY RED H3E LED...

Page 66: ...2 C303 Q306 R306 R308 R350 R351 R352 R353 R354 R355 D301 D302 D303 C301 CL306 CN301 cam17 CL307 D304 D306 D307 R356 R357 R358 R359 R360 R361 1 876 416 11 172963611 H3E C302 C303 Q306 R306 R308 R350 R351 R352 R353 R354 R355 D301 D302 D303 C301 CL306 CN301 cam17 CL307 D304 D306 D307 R356 R357 R358 R359 R360 R361 1 876 416 11 172963611 PICOFF DATA TIMER A 1494 LED 138 A STBY PWR REC TREC ...

Page 67: ...B C D E F G H4K BOARD SCHEMATIC DIAGRAM CL401 CL402 CL403 2012 6 3V 10 X6S C402 1 16W CHIP 470 R401 5 1 16W CHIP 47 R402 5 1005 50V 220p X7R C401 1 2 3 CN401 3P SIRCS STBY3 3V GND VCC OUT GND KSM 511M2Q IC401 Sircs H4K SIRCS A 1543 917 A EX1 H4K ...

Page 68: ...A B C D 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 A B C D R450 R451 R452 R453 R454 R455 CL401 CL402 CL403 CN401 cam15 CN401 H4 R450 R451 R452 R453 R454 R455 CL401 CL402 CL403 CN401 cam15 C401 D401 R401 C402 C403 IC401 R402 cam4 H4 C401 D401 R401 C402 C403 IC401 R402 cam4 SIRCS CONDUCTOR SIDE H4K ...

Page 69: ...A P 2 5 1 1 R 1 8 0 4 C P 2 5 1 1 R A 1 0 6 D P 2 R Q 6 4 1 T K A 7 3 0 1 A S 2 R 6 4 1 T K A 7 3 0 1 A S 2 R Q 6 0 1 T A 6 7 5 1 A S 2 R 4 7 7 1 A S 2 R Q L T 4 7 7 1 A S 2 6 L 5 L 3 2 6 1 C S 2 R Q 6 4 1 T K 2 1 4 2 C S 2 R 1 8 0 4 C S 2 R 6 0 1 T 1 8 0 4 C S 2 R 7 1 6 4 C S 2 R Q L T 7 1 6 4 C S 2 K 4 1 1 2 D S 2 X T Q A 1 0 6 D S 2 E B C A 0 9 6 6 S D F S S S G D D D D R 5 8 E T U F 1 0 B 1 N ...

Page 70: ...EAR 42 2 3 297 324 01 COVER ECS 3 3 298 457 02 LABEL TERMINAL US AND CND MODELS ONLY 3 3 298 457 11 LABEL TERMINAL MX AND LATIN AMERICA MODELS ONLY 4 3 298 662 01 LABEL INFORMATION US AND CND MODELS ONLY 4 3 879 889 01 LABEL INFORMATION MX AND LATIN AMERICA MODELS ONLY 5 3 293 821 01 COVER UNDER 42 4 1 REAR COVER ASSEMBLY AND TABLE TOP STAND ASSEMBLY 2 580 640 01 SCREW BVTP2 4X16 7 685 648 79 SCRE...

Page 71: ...omponents are repaired and or replaced See Appendix A Encryption Key Components in the back of this manual 4 2 CHASSIS 51 1 480 706 11 SWITCH UNIT CONTAINS THE H1 BOARD 52 A 1547 086 A BU BOARD COMPLETE US AND CND MODELS ONLY 52 A 1559 822 A BU BOARD COMPLETE MX AND LATIN AMERICA MODELS ONLY 53 8 597 661 00 TUNER FSS BTF CA422T 54 1 474 095 12 G2D BOARD POWER UNIT REF NO PART NO DESCRIPTION ASSEMB...

Page 72: ...d and or replaced See Appendix A Encryption Key Components in the back of this manual 2 580 629 01 SCREW BVST 3X8 101 1 835 268 11 LEAD WIRE WITH CONNECTOR LVDS 102 1 910 044 16 CONN ASSEMBLY 12P 103 1 910 044 18 CONN ASSEMBLY 13P 104 1 910 044 19 HARNESS ASSEMBLY 30P 105 1 910 044 17 CONN ASSEMBLY 14P 4 3 CONNECTORS Check the Sony Electronics Service Information website for any additional service...

Page 73: ...O PART NO DESCRIPTION ASSEMBLY INCLUDES 4 4 BEZEL ASSEMBLY AND LCD PANEL Check the Sony Electronics Service Information website for any additional service related issues for this model 151 X 2189 662 1 BEZELASSEMBLY 42AM 152 152 4 103 642 21 EMBLEM SONY NO 8 153 1 826 891 11 LOUDSPEAKER 5 8X12 6CM 154 3 879 107 01 GUIDE LIGHT 155 A 1543 917 A H4K BOARD MOUNTED 156 3 293 436 01 PANEL CLEAR 42 157 A...

Page 74: ...f this manual 4 5 SCREW LEGEND Check the Sony Electronics Service Information website for any additional service related issues for this model KDL 42V4100 P N DISCRIPTION REMARKS TOTAL 2 580 640 01 SCREW BVTP2 4X16 REAR COVER 19 UNDER BAR 2 LCD 2 BOTTOM BRKT 4 CLEAR PANEL 2 29 7 685 648 79 SCREW BVTP 3X12 TYPE2 IT 3 BEZEL 2 REAR COVER 2 GUIDE LIGHT 1 5 2 580 608 01 SCREW PSW M5X16 REAR COVER 6 TAB...

Page 75: ...13 1 114 130 11 CERAMIC CHIP 1μF 10 6 3V C1214 1 114 130 11 CERAMIC CHIP 1μF 10 6 3V C1215 1 100 905 11 CERAMIC CHIP 0 001μF 10 50V C1223 1 218 953 11 RES CHIP 1K 5 1 16W C1301 1 100 912 11 CERAMIC CHIP 1μF 10 25V C1302 1 100 912 11 CERAMIC CHIP 1μF 10 25V C1303 1 100 912 11 CERAMIC CHIP 1μF 10 25V C1304 1 100 912 11 CERAMIC CHIP 1μF 10 25V C1305 1 100 912 11 CERAMIC CHIP 1μF 10 25V C1306 1 100 91...

Page 76: ...114 326 11 CERAMIC CHIP 0 22μF 10 25V C2081 1 114 326 11 CERAMIC CHIP 0 22μF 10 25V C2082 1 114 326 11 CERAMIC CHIP 0 22μF 10 25V C2083 1 114 326 11 CERAMIC CHIP 0 22μF 10 25V C2084 1 100 912 11 CERAMIC CHIP 1μF 10 25V C2085 1 100 912 11 CERAMIC CHIP 1μF 10 25V C2088 1 114 193 11 ELECT CHIP 470μF 20 25V C2089 1 114 325 11 CERAMIC CHIP 0 1μF 10 25V C2090 1 100 912 11 CERAMIC CHIP 1μF 10 25V C2091 1...

Page 77: ... C4739 1 100 909 11 CERAMIC CHIP 10μF 10 6 3V C4740 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C4741 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C4744 1 100 909 11 CERAMIC CHIP 10μF 10 6 3V C4746 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C4748 1 100 905 11 CERAMIC CHIP 0 001μF 10 50V C4749 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C4750 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C4751 1 100 916 11 CERAMIC CHIP 0 1μF...

Page 78: ...6 11 CERAMIC CHIP 0 1μF 10 16V C5302 1 112 777 11 CERAMIC CHIP 0 01μF 10 25V C5303 1 114 331 11 CERAMIC CHIP 4 7μF 10 10V C5308 1 112 777 11 CERAMIC CHIP 0 01μF 10 25V C5309 1 112 777 11 CERAMIC CHIP 0 01μF 10 25V C5313 1 112 777 11 CERAMIC CHIP 0 01μF 10 25V C5319 1 112 777 11 CERAMIC CHIP 0 01μF 10 25V C5321 1 112 777 11 CERAMIC CHIP 0 01μF 10 25V C5325 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C70...

Page 79: ...pF 5 50V C7138 1 127 988 81 CERAMIC CHIP 0 015μF 10 16V C7139 1 164 858 11 CERAMIC CHIP 22pF 5 50V C7140 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C7141 1 100 905 11 CERAMIC CHIP 0 001μF 10 50V C7142 1 114 320 11 CERAMIC CHIP 0 22μF 10 6 3V C7143 1 127 988 81 CERAMIC CHIP 0 015μF 10 16V C7144 1 100 905 11 CERAMIC CHIP 0 001μF 10 50V C7145 1 164 882 11 CERAMIC CHIP 220pF 5 16V C7146 1 100 904 11 CERAM...

Page 80: ... 6 3V C7252 1 114 130 11 CERAMIC CHIP 1μF 10 6 3V C7253 1 114 130 11 CERAMIC CHIP 1μF 10 6 3V C7254 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C7255 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C7256 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C7257 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C7258 1 114 332 11 CERAMIC CHIP 22μF 10 6 3V C7259 1 114 130 11 CERAMIC CHIP 1μF 10 6 3V C7260 1 100 916 11 CERAMIC CHIP 0 1μF...

Page 81: ...μF 10 16V C7603 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C7605 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C7607 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C7609 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C7611 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C7615 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C7619 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C7626 1 100 909 11 CERAMIC CHIP 10μF 10 6 3V C7627 1 100 909 11 CERAMIC CHI...

Page 82: ...N7507 1 819 866 11 CONNECTOR USB A CN7850 1 816 113 21 CONNECTOR 15P DIODE D1410 6 501 717 01 DIODE MAZ8039G0LS0 D1421 6 501 774 01 DIODE MAZ8150G0LS0 D2000 6 501 732 01 DIODE MAZ8056G0LS0 D2001 6 501 732 01 DIODE MAZ8056G0LS0 D2002 6 501 732 01 DIODE MAZ8056G0LS0 D2003 6 501 732 01 DIODE MAZ8056G0LS0 D2005 6 501 732 01 DIODE MAZ8056G0LS0 D4701 8 719 071 34 DIODE RB521S 30 TE61 D5003 6 502 318 01 ...

Page 83: ...FL5191 1 456 844 11 INDUCTOR 0μH FL5192 1 456 844 11 INDUCTOR 0μH FL5261 1 234 939 21 FILTER EMI REMOVAL SMD FL5262 1 234 939 21 FILTER EMI REMOVAL SMD FL5263 1 234 939 21 FILTER EMI REMOVAL SMD FL5264 1 234 939 21 FILTER EMI REMOVAL SMD FL7200 1 234 939 21 FILTER EMI REMOVAL SMD FL7201 1 234 939 21 FILTER EMI REMOVAL SMD FL7202 1 234 939 21 FILTER EMI REMOVAL SMD FL7500 1 234 939 21 FILTER EMI RE...

Page 84: ... TRANSISTOR RT3XBBM T111 1 Q2007 6 551 690 01 TRANSISTOR RT3N11M TP 1 Q3004 6 551 321 01 TRANSISTOR RT3WLMM TP 1F Q3007 6 551 815 01 TRANSISTOR UNR52A1G0LS0 Q3201 6 551 939 01 TRANSISTOR RT3TAAM TP 1 Q3251 6 551 824 01 TRANSISTOR UNR51A5G0LS0 Q3252 6 551 551 01 TRANSISTOR RT3N77M TP 1 Q3415 6 551 690 01 TRANSISTOR RT3N11M TP 1 Q5101 6 551 690 01 TRANSISTOR RT3N11M TP 1 Q5163 6 551 690 01 TRANSISTO...

Page 85: ...990 81 SHORT CHIP R1412 1 216 864 11 SHORT CHIP R1413 1 216 295 91 SHORT CHIP R1415 1 218 957 11 RES CHIP 2 2K 5 1 16W R1416 1 218 941 81 RES CHIP 100 5 1 16W R1418 1 208 947 11 METAL CHIP 330K 0 50 1 16W R1420 1 218 983 11 RES CHIP 330K 5 1 16W R1421 1 218 971 11 RES CHIP 33K 5 1 16W R2006 1 218 990 81 SHORT CHIP R2008 1 218 953 11 RES CHIP 1K 5 1 16W R2009 1 218 990 81 SHORT CHIP R2022 1 218 945...

Page 86: ... METAL CHIP 10K 0 50 1 16W R4910 1 208 911 11 METAL CHIP 10K 0 50 1 16W R4911 1 208 911 11 METAL CHIP 10K 0 50 1 16W R5000 1 216 864 11 SHORT CHIP R5001 1 211 990 11 METAL CHIP 75 0 50 1 10W R5003 1 211 990 11 METAL CHIP 75 0 50 1 10W R5005 1 211 990 11 METAL CHIP 75 0 50 1 10W R5016 1 218 953 11 RES CHIP 1K 5 1 16W R5019 1 218 977 11 RES CHIP 100K 5 1 16W R5029 1 218 933 11 RES CHIP 22 5 1 16W R5...

Page 87: ...791 11 METAL CHIP 3 3 5 1 10W R7108 1 216 791 11 METAL CHIP 3 3 5 1 10W R7109 1 216 791 11 METAL CHIP 3 3 5 1 10W R7114 1 218 949 11 RES CHIP 470 5 1 16W R7118 1 216 864 11 SHORT CHIP R7130 1 208 711 11 METAL CHIP 15K 0 50 1 16W R7131 1 208 911 11 METAL CHIP 10K 0 50 1 16W R7132 1 218 965 11 RES CHIP 10K 5 1 16W R7133 1 218 990 81 SHORT CHIP R7134 1 218 965 11 RES CHIP 10K 5 1 16W R7136 1 218 969 ...

Page 88: ...989 11 RES CHIP 1M 5 1 16W R7627 1 218 959 11 RES CHIP 3 3K 5 1 16W R7628 1 218 965 11 RES CHIP 10K 5 1 16W R7630 1 218 959 11 RES CHIP 3 3K 5 1 16W R7631 1 218 941 81 RES CHIP 100 5 1 16W R7637 1 208 928 11 METAL CHIP 51K 0 50 1 16W R7638 1 218 969 11 RES CHIP 22K 5 1 16W R7651 1 218 953 11 RES CHIP 1K 5 1 16W R7653 1 218 965 11 RES CHIP 10K 5 1 16W R7654 1 218 969 11 RES CHIP 22K 5 1 16W R7655 1...

Page 89: ...RB4729 1 234 377 21 RES NETWORK 4 7K 1005X4 RB4900 1 234 370 21 RES NETWORK 22 1005X4 RB4901 1 234 370 21 RES NETWORK 22 1005X4 RB4902 1 234 370 21 RES NETWORK 22 1005X4 RB4903 1 234 370 21 RES NETWORK 22 1005X4 RB4904 1 234 370 21 RES NETWORK 22 1005X4 RB5001 1 239 686 11 RESISTOR NETWORK 1K RB5002 1 239 674 81 RESISTOR NETWORK 100 RB5101 1 234 372 11 RES NETWORK 100 1005X4 RB5102 1 234 380 21 RE...

Page 90: ...SUPPRESSOR 4 ARRAY VD5104 1 802 481 11 ESD SUPPRESSOR 4 ARRAY VD5131 1 802 078 11 VARISTOR SMD VD5133 1 802 481 11 ESD SUPPRESSOR 4 ARRAY VD5134 1 802 481 11 ESD SUPPRESSOR 4 ARRAY VD5161 1 802 481 11 ESD SUPPRESSOR 4 ARRAY VD5162 1 802 481 11 ESD SUPPRESSOR 4 ARRAY VD5191 1 802 481 11 ESD SUPPRESSOR 4 ARRAY VD5192 1 802 481 11 ESD SUPPRESSOR 4 ARRAY VD7506 1 802 078 11 VARISTOR SMD VD7507 1 802 0...

Page 91: ...HION LOWER 42 3 295 205 01 CUSHION UPPER 42 3 299 074 11 FLYER LINUX 3 299 071 01 FLYER SAFETY 3 299 072 12 FLYER WALL MOUNT 3 297 698 12 GUIDE QUICK SETUP ENGLISH VERSION 3 297 698 23 GUIDE QUICK SETUP FRENCH VERSION 3 297 698 32 GUIDE QUICK SETUP SPANISH VERSION 3 297 694 13 MANUAL INSTRUCTION ENGLISH VERSION 3 297 694 23 MANUAL INSTRUCTION FRENCH VERSION 3 297 694 33 MANUAL INSTRUCTION SPANISH ...

Page 92: ...manual shall be utilized for replacement and or repair 3 Disassembly decryption or reverse engineering component s is strictly prohibited 4 Any board in which the Servicer replaces an encryption key component must be placed back into the set it orignally came from and the replaced defective component MUST BE DESTROYED Boards cannot be swapped 5 If a Circuit Board identiﬁed with a red outline and a...

Page 93: ...ce the size of this pdf file the tiled schematics are not attached to this Service Manual To receive a complete set of the tiled schematics for this manual please submit a request to the Service Promotion Department at Service_Promotion am sony com ...

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