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Sony KDL-40Z4100/S - Bravia Z Series Lcd Television, Service Manual

The Sony KDL-40Z4100/S - Bravia Z Series LCD Television is an exceptional entertainment tool that guarantees stunning visuals and immersive audio experience. Enhance your viewing pleasure with this user-friendly TV. Access the complete Service Manual, available for free download at manualshive.com, to optimize your user experience and make the most of this advanced television technology.

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KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S

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KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S

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Summary of Contents for KDL-40Z4100/S - Bravia Z Series Lcd Television

Page 1: ...RM YD024 US CND KDL 46Z4100 B RM YD024 MX LATIN AMERICA KDL 46Z4100 S RM YD024 US CND KDL 46Z4100 S RM YD024 MX LATIN AMERICA HISTORY INFORMATION FOR THE FOLLOWING MANUAL ORIGINAL MANUAL ISSUE DATE 5 2008 UPDATED ITEM REVISION DATE SUBJECT 5 2008 No revisions or updates are applicable at this time 8 2008 Reissue entire manual due to multiple updates 8 2008 Updated reference to LCD Panels service m...

Page 2: ...0 B RM YD024 US CND KDL 40Z4100 B RM YD024 MX LATIN AMERICA KDL 40Z4100 S RM YD024 US CND KDL 40Z4100 S RM YD024 MX LATIN AMERICA KDL 46Z4100 B RM YD024 US CND KDL 46Z4100 B RM YD024 MX LATIN AMERICA KDL 46Z4100 S RM YD024 US CND KDL 46Z4100 S RM YD024 MX LATIN AMERICA SelfDiagnosis Supported model KDL 46Z4100 RM YD024 ...

Page 3: ...ewing the Service Menus 54 2 4 Using the Remote Commander to View Service Data 55 2 5 Resetting to Factory Defaults 55 SECTION 3 DIAGRAMS 56 3 1 Circuit Boards Location 56 3 2 Printed Wiring Boards and Schematic Diagrams Information 56 3 3 Block Diagram 58 3 4 Schematics and Supporting Information 59 BU Board Schematic Diagram 1 of 12 59 BU Board Schematic Diagram 2 of 12 60 BU Board Schematic Dia...

Page 4: ...aboratories Dolby and double D symbol are trademarks of Dolby Laboratories In the United States TV Guide and other related marks are registered marks of Gemstar TV Guide International Inc and or one of its affiliates In Canada TV Guide is a registered mark of Transcontinental Inc and is used under license by Gemstar TV Guide International Inc The TV Guide On Screen system is manufactured under lic...

Page 5: ...Operating Instructions Quick Setup Guide Warranty Card Online Registration Card Safety and Regulatory Booklet Attaching the Table Top Stand Installing the Wall Mount Bracket Stand Rear Cover Optional Accessories Connecting Cables Suport Belt Kit Wall Mount Bracket SU WL500 TV Stand WS S10LS SU FL300M SU FL300L KDL 46Z4100 B 46Z4100 S Only KDL 40Z4100 B 40Z4100 S KDL 46Z4100 B 46Z4100 S Speaker Out...

Page 6: ...the TV by placing your palm directly underneath the panel but do not squeeze the speaker grill area place your fingers in the groove above the speaker grill area put stress on the LCD panel Do not lift the TV from the bottom center WARNING An isolation transformer should be used during any service to avoid possible shock hazard because of live chassis The chassis of this receiver is directly conne...

Page 7: ...anneau mais n appuyez pas sur la région de la grille de haut parleur ne placez pas vos doigts dans le sillon au dessus de la région de la grille de haut parleur n imposez pas de charge sur le panneau ACL ne soulevez pas le téléviseur en plaçant vos mains en dessous au centre Afin d eviter tout risque d electrocution provenant d un chássis sous tension un transformateur d isolement doit etre utilisé...

Page 8: ...using a wrist band When installing the LCD panel on a wall the LCD panel must be secured using the 4 mounting holes on the rear cover To avoid damaging the LCD panel do not press on the panel or frame edge to avoid the risk of electric shock do not scratch or press on the panel with any sharp objects do not leave the module in high temperatures or in areas of high humidity for an extended period o...

Page 9: ...ble under the following part numbers Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade This requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics For more information on the use of Lead Free Solder please refer to http www sony training com r e b m u n t r...

Page 10: ...not exceed 0 5 mA 500 microamperes Leakage current can be measured by any one of three methods 1 A commercial leakage tester such as the Simpson 229 or RCA WT 540A Follow the manufacturers instructions to use these instructions 2 A battery operated AC milliampmeter The Data Precision 245 digital multimeter is suitable for this job 3 Measuring the voltage drop across a resistor by means of a VOM or...

Page 11: ...lems and how often these problems occur 1 Diagnostic Test Indicators When an error occurs the STANDBY LED indicator will flash a set number of times to indicate the possible cause of the problem If there is more than one error the indicator will identify the first of the problem areas Control Buttons 0 4 2 34 9 0 7 2 Description of LED Indictors LED LED Type Description Lights up in green when the T...

Page 12: ...ng Service Adjustments Results for all of the following diagnostic items are displayed on screen No error has occurred if the screen displays a 0 NOTE If the Service Menu display text is not completely visible press the Menu HOME button on the Remote Commander to refresh the display 3 Press the Channel 1 button on the Remote Commander to go to Page 2 of the Self Check list SELF CHECK PAGE 1 002 MA...

Page 13: ...nnect 5 connectors 4 Remove 9 screws 5 Remove 3 screws 1 Remove 2 screws from Terminal Position 2 Remove 4 screws 3 Remove 2 Screw Caps from Rear Cover 4 Remove 15 screws KDL 40Z4100 B 40Z4100 S ONLY Remove 17 screws KDL 46Z4100 B 46Z4100 S ONLY 5 Disconnect 1 connector and slide out Switch Unit 1 2 SIDE JACK BRACKET BU BRACKET BU SHIELD AND BU BOARD REMOVAL Rear Cover Screw Cap Switch Unit 1 2 4 ...

Page 14: ... BOARD POWER UNIT REMOVAL 1 Disconnect 3 connectors 2 Remove 6 screws 3 Release board holders 4 Disconnect 4 connectors 5 Remove 6 screws 1 4 TABLE TOP STAND AND UNDER COVER REMOVAL 1 Remove 4 screws 2 Remove 2 screws 2 3 1 5 4 G4 Board Power Unit D3Z Board 1 2 Under Cover Table Top Stand Assembly ...

Page 15: ...rews from Under Bar 3 Slide out Speaker units from Bezel 4 Disconnect 1 connector and release IR Guide hooks to remove H4 Board 5 Disconnect 1 connector and Slide out H3V Board from Bezel 1 Remove 2 screws 2 Remove 2 screws 1 6 SPEAKERS UNDER BAR SCREW CAPS H3V BOARD AND H4 BOARD REMOVAL 1 AC Bracket AC Inlet 2 2 3 4 3 5 1 Speaker Under Bar Screw Cap H4 Board H3V Board Speaker ...

Page 16: ...he TCON and which side is attached to the BU Board Refer to Wire Dressing Illustration on Page 32 for KDL 40Z4100 B 40Z4100 S models and on Page 52 for KDL 46Z4100 B 46Z4100 S models CAUTION When cleaning the TV be sure to unplug the power cord to avoid any chance of electric shock 1 Clean the cabinet of the TV with a dry soft cloth 2 Wipe the LCD screen gently with a soft cloth Stubborn stains ma...

Page 17: ...er Balancer Board LCD Panel 3 2 BALANCER ETC INVERTER BOARD REMOVAL Only remove the screws securing the inverter cover which may be metal or plastic The sockets for the fluorescent backlights should never be loosened The backlights will pop out of the sockets and or break the backlight requiring a LCD panel replacement REMOVE CONNECTOR AND PULL BOARD TO THE RIGHT END VIEW SOCKET REMOVE SCREWS SECUR...

Page 18: ...Z4100 B 46Z4100 S 1 10 BAFFLES IR GUIDE AND CLEAR PANEL REMOVAL 1 Remove 2 screws from Baffles KDL 46Z4100 B 46Z4100 S ONLY 2 Remove 3 screws 3 Remove 2 screws 4 Disconnect one connector and slide out from Bezel Clear Panel Baffle IR Guide Illumination Module Baffle 2 1 3 1 4 ...

Page 19: ...panel Use screw on panel as Reference where center of panel is Center of panel KDL 40Z4100 B 40Z4100 S ONLY H BOARD SPEAKER HARNESS l v i u q e r o 1 0 1 1 0 8 8 6 2 C E R O C T E E H S 7 Y T Q l v i u q e r o 1 0 2 6 0 8 8 6 2 E P A T D C L 4 Y T Q 1 1 0 7 7 0 5 6 2 P M A L C E D I L S 2 Y T Q 1 0 4 9 4 8 8 8 2 E P A T b a F o h C 1 Y T Q 1 0 0 6 2 1 6 6 2 E P A T N O L E M I H 1 Y T Q LEGEND ...

Page 20: ...D I L S 2 Y T Q 1 0 4 9 4 8 8 8 2 E P A T b a F o h C 1 Y T Q 1 0 0 6 2 1 6 6 2 E P A T N O L E M I H 1 Y T Q Apply harness to Panel SIDE edge To center Harness position YELLOW UL tape over center of panel Use screw on panel as Reference where center of panel is Apply Sheet Core C over Black UL Tape on Harness 2 places MAKE SURE wires are routed on the SIDE of the panel and that wires DO NOT cross...

Page 21: ...8 8 6 2 C E R O C T E E H S 7 Y T Q l v i u q e r o 1 0 2 6 0 8 8 6 2 E P A T D C L 4 Y T Q 1 1 0 7 7 0 5 6 2 P M A L C E D I L S 2 Y T Q 1 0 4 9 4 8 8 8 2 E P A T b a F o h C 1 Y T Q 1 0 0 6 2 1 6 6 2 E P A T N O L E M I H 1 Y T Q Apply LCD Tape over panel sharp edge and connect harness to Lighted Sony Logo 1 1 H BOARD SPEAKER HARNESS LIGHTED SONY LOGO ...

Page 22: ... T E E H S 7 Y T Q l v i u q e r o 1 0 2 6 0 8 8 6 2 E P A T D C L 4 Y T Q 1 1 0 7 7 0 5 6 2 P M A L C E D I L S 2 Y T Q 1 0 4 9 4 8 8 8 2 E P A T b a F o h C 1 Y T Q 1 0 0 6 2 1 6 6 2 E P A T N O L E M I H 1 Y T Q Apply Sheet Core C to Harness Use BLACK UL TAPE on Harness as guide where to apply Sheet Core C Apply LCD Tape over speaker wires 4 3 H BOARD SPEAKER HARNESS ...

Page 23: ...u q e r o 1 0 1 1 0 8 8 6 2 C E R O C T E E H S 7 Y T Q l v i u q e r o 1 0 2 6 0 8 8 6 2 E P A T D C L 4 Y T Q 1 1 0 7 7 0 5 6 2 P M A L C E D I L S 2 Y T Q 1 0 4 9 4 8 8 8 2 E P A T b a F o h C 1 Y T Q 1 0 0 6 2 1 6 6 2 E P A T N O L E M I H 1 Y T Q 4 3 MAKE SURE wires are routed On SIDE of Panel COMBINATION H BOARD SPEAKER HARNESS ...

Page 24: ... 6 2 C E R O C T E E H S 7 Y T Q l v i u q e r o 1 0 2 6 0 8 8 6 2 E P A T D C L 4 Y T Q 1 1 0 7 7 0 5 6 2 P M A L C E D I L S 2 Y T Q 1 0 4 9 4 8 8 8 2 E P A T b a F o h C 1 Y T Q 1 0 0 6 2 1 6 6 2 E P A T N O L E M I H 1 Y T Q Center of Panel 1 5 Apply Sheet Core C as shown Make sure harness wires are BELOW Top edge of panel MAIN HARNESS ROUTING DRESSING ...

Page 25: ...1 0 8 8 6 2 C E R O C T E E H S 7 Y T Q l v i u q e r o 1 0 2 6 0 8 8 6 2 E P A T D C L 4 Y T Q 1 1 0 7 7 0 5 6 2 P M A L C E D I L S 2 Y T Q 1 0 4 9 4 8 8 8 2 E P A T b a F o h C 1 Y T Q 1 0 0 6 2 1 6 6 2 E P A T N O L E M I H 1 Y T Q 2 3 Apply LCD Tape to secure Switch Assy wires to SIDE of Panel 2 Places 4 MAIN HARNESS ROUTING DRESSING CONTINUED ...

Page 26: ... 8 8 6 2 C E R O C T E E H S 7 Y T Q l v i u q e r o 1 0 2 6 0 8 8 6 2 E P A T D C L 4 Y T Q 1 1 0 7 7 0 5 6 2 P M A L C E D I L S 2 Y T Q 1 0 4 9 4 8 8 8 2 E P A T b a F o h C 1 Y T Q 1 0 0 6 2 1 6 6 2 E P A T N O L E M I H 1 Y T Q Gently push wires down to make sure Level of the wires are below the Metal panel shield case BALANCER BOARD CABLE ROUTING ...

Page 27: ...Y T Q l v i u q e r o 1 0 2 6 0 8 8 6 2 E P A T D C L 4 Y T Q 1 1 0 7 7 0 5 6 2 P M A L C E D I L S 2 Y T Q 1 0 4 9 4 8 8 8 2 E P A T b a F o h C 1 Y T Q 1 0 0 6 2 1 6 6 2 E P A T N O L E M I H 1 Y T Q Apply Sheet Core C to Secure Main Harness to panel lower edge Apply LCD tape to secure Left Speaker wires DO NOT Dress speaker wires in Slide Clamp 1 4 5 LEFT SPEAKER HARNESS DRESSING ...

Page 28: ...0 8 8 6 2 C E R O C T E E H S 7 Y T Q l v i u q e r o 1 0 2 6 0 8 8 6 2 E P A T D C L 4 Y T Q 1 1 0 7 7 0 5 6 2 P M A L C E D I L S 2 Y T Q 1 0 4 9 4 8 8 8 2 E P A T b a F o h C 1 Y T Q 1 0 0 6 2 1 6 6 2 E P A T N O L E M I H 1 Y T Q BU BOARD WIRE ROUTING DRESSING 40Z BU Bd Wire Routing Dressing Dress harness in slide Clamps as shown 2 places 1 4 2 5 ...

Page 29: ... C T E E H S 7 Y T Q l v i u q e r o 1 0 2 6 0 8 8 6 2 E P A T D C L 4 Y T Q 1 1 0 7 7 0 5 6 2 P M A L C E D I L S 2 Y T Q 1 0 4 9 4 8 8 8 2 E P A T b a F o h C 1 Y T Q 1 0 0 6 2 1 6 6 2 E P A T N O L E M I H 1 Y T Q MAIN HARNESS ROUTING 40Z Main Harness Routing CAUTION Make sure Main Harness wires do NOT cross over Terminal Jacks Pinch Point with Rear Cover 1 2 OK NG ...

Page 30: ...LY l v i u q e r o 1 0 1 1 0 8 8 6 2 C E R O C T E E H S 7 Y T Q l v i u q e r o 1 0 2 6 0 8 8 6 2 E P A T D C L 4 Y T Q 1 1 0 7 7 0 5 6 2 P M A L C E D I L S 2 Y T Q 1 0 4 9 4 8 8 8 2 E P A T b a F o h C 1 Y T Q 1 0 0 6 2 1 6 6 2 E P A T N O L E M I H 1 Y T Q 1 835 185 11 H V Connector Assy 3P HIGH VOLTAGE CONN ASSY ROUTING ...

Page 31: ...C E R O C T E E H S 7 Y T Q l v i u q e r o 1 0 2 6 0 8 8 6 2 E P A T D C L 4 Y T Q 1 1 0 7 7 0 5 6 2 P M A L C E D I L S 2 Y T Q 1 0 4 9 4 8 8 8 2 E P A T b a F o h C 1 Y T Q 1 0 0 6 2 1 6 6 2 E P A T N O L E M I H 1 Y T Q Apply Sheet Core C as shown Use Plastic button on panel as guide for tape placement 2 6 4 3 7 MAIN HARNESS D3Z HARNESS ROUTING AND DRESSING ...

Page 32: ...1 0 8 8 6 2 C E R O C T E E H S 7 Y T Q l v i u q e r o 1 0 2 6 0 8 8 6 2 E P A T D C L 4 Y T Q 1 1 0 7 7 0 5 6 2 P M A L C E D I L S 2 Y T Q 1 0 4 9 4 8 8 8 2 E P A T b a F o h C 1 Y T Q 1 0 0 6 2 1 6 6 2 E P A T N O L E M I H 1 Y T Q Apply 3x5mm screw to secure LVDS metal tabs 2 places 40Z LVDS Cable has ONE YELLOW UL TAPE Band LVDS CABLE ROUTING ...

Page 33: ... 5 6 2 P M A L C E D I L S 2 Y T Q 1 0 4 9 4 8 8 8 2 E P A T b a F o h C 1 Y T Q 1 0 0 6 2 1 6 6 2 E P A T N O L E M I H 1 Y T Q INSTALLATION PROCEDURE FOR MDF 61 CONNECTOR STEP1 ALIGN CONNECTOR STEP2 INSTALL CONNECTOR STEP3 PUSH DOWN ON BLACK LOCK TAB TO SEAT CONNECTOR WHEN CONNECTOR IS SEATED IT WILL CLICK INTO PLACE STEP4 PULL LOCK BLACK LOCK TAB IN DIRECTION INDICATED ON PWB TO LOCK CONNECTOR ...

Page 34: ... 1 1 0 7 7 0 5 6 2 P M A L C E D I L S 2 Y T Q 1 0 4 9 4 8 8 8 2 E P A T b a F o h C 1 Y T Q 1 0 0 6 2 1 6 6 2 E P A T N O L E M I H 1 Y T Q HIGH VOLTAGE MDF 61 WIRE ROUTING High Voltage MDF 61 Wire Routing MDF 61 NEW CONNECTOR 1 835 433 11 100mm LENGTH Installation 1 Align connector in header 2 Push Black Button on top of Conn 3 Confirm Conn snaps in firmly 4 Slide BLACK locking latch in directio...

Page 35: ...4100 S ONLY l v i u q e r o 1 0 1 1 0 8 8 6 2 C E R O C T E E H S 7 Y T Q l v i u q e r o 1 0 2 6 0 8 8 6 2 E P A T D C L 4 Y T Q 1 1 0 7 7 0 5 6 2 P M A L C E D I L S 2 Y T Q 1 0 4 9 4 8 8 8 2 E P A T b a F o h C 1 Y T Q 1 0 0 6 2 1 6 6 2 E P A T N O L E M I H 1 Y T Q Apply Sheet Core C as shown 6 7 4 3 2P AC INLET ...

Page 36: ...2 C E R O C T E E H S 7 Y T Q l v i u q e r o 1 0 2 6 0 8 8 6 2 E P A T D C L 4 Y T Q 1 1 0 7 7 0 5 6 2 P M A L C E D I L S 2 Y T Q 1 0 4 9 4 8 8 8 2 E P A T b a F o h C 1 Y T Q 1 0 0 6 2 1 6 6 2 E P A T N O L E M I H 1 Y T Q BEZEL GROUNDING WIRE ALUMINUM BEZEL ONLY 40Z BEZEL GROUNDING WIRE ALUMINUM BEZEL ONLY Route ground wire UNDER the clear panel screw tab ...

Page 37: ...crew on panel bottom as Reference where center of panel is Center of panel KDL 46Z4100 B 46Z4100 S ONLY H BOARD SPEAKER HARNESS LEGEND l v i u q e r o 1 0 1 1 0 8 8 6 2 C E R O C T E E H S 11 Y T Q l v i u q e r o 1 0 2 6 0 8 8 6 2 E P A T D C L 6 Y T Q 1 1 0 7 7 0 5 6 2 P M A L C E D I L S 2 Y T Q 1 0 4 9 4 8 8 8 2 E P A T b a F o h C 1 Y T Q 1 0 0 6 2 1 6 6 2 E P A T N O L E M I H 1 Y T Q ...

Page 38: ... E D I L S 2 Y T Q 1 0 4 9 4 8 8 8 2 E P A T b a F o h C 1 Y T Q 1 0 0 6 2 1 6 6 2 E P A T N O L E M I H 1 Y T Q Apply harness to Panel SIDE edge To center Harness position YELLOW UL tape over center of panel Use screw on panel as Reference where center of panel is Apply Sheet Core C over Black UL Tape on Harness 2 places MAKE SURE wires are routed on the SIDE of the panel edge and DO NOT cross ov...

Page 39: ... 8 6 2 C E R O C T E E H S 11 Y T Q l v i u q e r o 1 0 2 6 0 8 8 6 2 E P A T D C L 6 Y T Q 1 1 0 7 7 0 5 6 2 P M A L C E D I L S 2 Y T Q 1 0 4 9 4 8 8 8 2 E P A T b a F o h C 1 Y T Q 1 0 0 6 2 1 6 6 2 E P A T N O L E M I H 1 Y T Q Apply LCD Tape over panel sharp edge and connect harness to Lighted Sony Logo 1 1 H BOARD SPEAKER HARNESS LIGHTED SONY LOGO ...

Page 40: ...Y T Q l v i u q e r o 1 0 2 6 0 8 8 6 2 E P A T D C L 6 Y T Q 1 1 0 7 7 0 5 6 2 P M A L C E D I L S 2 Y T Q 1 0 4 9 4 8 8 8 2 E P A T b a F o h C 1 Y T Q 1 0 0 6 2 1 6 6 2 E P A T N O L E M I H 1 Y T Q Apply Sheet Core C to Harness Use BLACK UL TAPE on Harness as guide where to apply Sheet Core C 3 H3V Bd MAKE SURE wires are routed on SIDE of Panel COMBINATION H BOARD SPEAKER HARNESS ...

Page 41: ...H S 11 Y T Q l v i u q e r o 1 0 2 6 0 8 8 6 2 E P A T D C L 6 Y T Q 1 1 0 7 7 0 5 6 2 P M A L C E D I L S 2 Y T Q 1 0 4 9 4 8 8 8 2 E P A T b a F o h C 1 Y T Q 1 0 0 6 2 1 6 6 2 E P A T N O L E M I H 1 Y T Q 2 Apply LCD Tape to secure Wires to SIDE of panel Use UL tape and split in harness as a guide where to place LCD Tape COMBINATION H BOARD SPEAKER HARNESS H3 BOARD ROUTING ...

Page 42: ...1 0 1 1 0 8 8 6 2 C E R O C T E E H S 11 Y T Q l v i u q e r o 1 0 2 6 0 8 8 6 2 E P A T D C L 6 Y T Q 1 1 0 7 7 0 5 6 2 P M A L C E D I L S 2 Y T Q 1 0 4 9 4 8 8 8 2 E P A T b a F o h C 1 Y T Q 1 0 0 6 2 1 6 6 2 E P A T N O L E M I H 1 Y T Q 3 4 Apply LCD Tape to secure Switch Assy wires to SIDE of Panel 2 Places MAIN HARNESS ROUTING DRESSING ...

Page 43: ... v i u q e r o 1 0 1 1 0 8 8 6 2 C E R O C T E E H S 11 Y T Q l v i u q e r o 1 0 2 6 0 8 8 6 2 E P A T D C L 6 Y T Q 1 1 0 7 7 0 5 6 2 P M A L C E D I L S 2 Y T Q 1 0 4 9 4 8 8 8 2 E P A T b a F o h C 1 Y T Q 1 0 0 6 2 1 6 6 2 E P A T N O L E M I H 1 Y T Q 4 5 Apply Sheet Core C as shown MAIN HARNESS ROUTING DRESSING CONTINUED ...

Page 44: ... 8 6 2 C E R O C T E E H S 11 Y T Q l v i u q e r o 1 0 2 6 0 8 8 6 2 E P A T D C L 6 Y T Q 1 1 0 7 7 0 5 6 2 P M A L C E D I L S 2 Y T Q 1 0 4 9 4 8 8 8 2 E P A T b a F o h C 1 Y T Q 1 0 0 6 2 1 6 6 2 E P A T N O L E M I H 1 Y T Q 46Z BU Bd Wire Routing Dressing Dress harness in slide Clamps as shown 2 places 1 5 2 5 4 BU BOARD WIRE ROUTING AND DRESSING ...

Page 45: ...u q e r o 1 0 2 6 0 8 8 6 2 E P A T D C L 6 Y T Q 1 1 0 7 7 0 5 6 2 P M A L C E D I L S 2 Y T Q 1 0 4 9 4 8 8 8 2 E P A T b a F o h C 1 Y T Q 1 0 0 6 2 1 6 6 2 E P A T N O L E M I H 1 Y T Q 46Z 13P Harness Dress Dress 13P Conn Assy in Slide Clamp as shown Apply Sheet Core C Tape to Cable as shown 1 5 2 5 4 Make sure wires have Slack between connector and Sheet Core C tape 6 13P HARNESS DRESSING ...

Page 46: ...E R O C T E E H S 11 Y T Q l v i u q e r o 1 0 2 6 0 8 8 6 2 E P A T D C L 6 Y T Q 1 1 0 7 7 0 5 6 2 P M A L C E D I L S 2 Y T Q 1 0 4 9 4 8 8 8 2 E P A T b a F o h C 1 Y T Q 1 0 0 6 2 1 6 6 2 E P A T N O L E M I H 1 Y T Q Keep Area in Red Box CLEAR of any Cables Connector needs to be CLEAR to Plug in JIG CONNECTOR BU BOARD WIRE ROUTING AND DRESSING CAUTION POINT ...

Page 47: ... C T E E H S 11 Y T Q l v i u q e r o 1 0 2 6 0 8 8 6 2 E P A T D C L 6 Y T Q 1 1 0 7 7 0 5 6 2 P M A L C E D I L S 2 Y T Q 1 0 4 9 4 8 8 8 2 E P A T b a F o h C 1 Y T Q 1 0 0 6 2 1 6 6 2 E P A T N O L E M I H 1 Y T Q Gently push wires down to make sure Level of the wires are below the Metal panel shield case Apply Sheet Core C as shown 7 BALANCER BOARD CABLE ROUTING ...

Page 48: ... 2 C E R O C T E E H S 11 Y T Q l v i u q e r o 1 0 2 6 0 8 8 6 2 E P A T D C L 6 Y T Q 1 1 0 7 7 0 5 6 2 P M A L C E D I L S 2 Y T Q 1 0 4 9 4 8 8 8 2 E P A T b a F o h C 1 Y T Q 1 0 0 6 2 1 6 6 2 E P A T N O L E M I H 1 Y T Q Apply LCD tape to secure Left Speaker wires NOTE LEFT Speaker wires are NOT dressed in slide clamp 1 5 LEFT SPEAKER HARNESS DRESSING ...

Page 49: ... C E R O C T E E H S 11 Y T Q l v i u q e r o 1 0 2 6 0 8 8 6 2 E P A T D C L 6 Y T Q 1 1 0 7 7 0 5 6 2 P M A L C E D I L S 2 Y T Q 1 0 4 9 4 8 8 8 2 E P A T b a F o h C 1 Y T Q 1 0 0 6 2 1 6 6 2 E P A T N O L E M I H 1 Y T Q CAUTION Make sure Main Harness wires do NOT cross over Terminal Jacks Pinch Point with Rear Cover 1 2 OK NG 6 2 1 6 MAIN HARNESS ROUTING ...

Page 50: ...Y l v i u q e r o 1 0 1 1 0 8 8 6 2 C E R O C T E E H S 11 Y T Q l v i u q e r o 1 0 2 6 0 8 8 6 2 E P A T D C L 6 Y T Q 1 1 0 7 7 0 5 6 2 P M A L C E D I L S 2 Y T Q 1 0 4 9 4 8 8 8 2 E P A T b a F o h C 1 Y T Q 1 0 0 6 2 1 6 6 2 E P A T N O L E M I H 1 Y T Q 1 835 185 11 H V Connector Assy 2P HIGH VOLTAGE CONN ASSY ROUTING ...

Page 51: ...2 E P A T D C L 6 Y T Q 1 1 0 7 7 0 5 6 2 P M A L C E D I L S 2 Y T Q 1 0 4 9 4 8 8 8 2 E P A T b a F o h C 1 Y T Q 1 0 0 6 2 1 6 6 2 E P A T N O L E M I H 1 Y T Q Apply LCD Tape as shown Use UL tape on cable as Guide to place tape 3 8 6 3 Apply Sheet Core C as shown Place Sheet Core C adjacent to LCD Tape on D3Z Harness DO NOT place Sheet Core C on top LCD Tape MAIN HARNESS D3Z HARNESS AND AC INL...

Page 52: ...r o 1 0 2 6 0 8 8 6 2 E P A T D C L 6 Y T Q 1 1 0 7 7 0 5 6 2 P M A L C E D I L S 2 Y T Q 1 0 4 9 4 8 8 8 2 E P A T b a F o h C 1 Y T Q 1 0 0 6 2 1 6 6 2 E P A T N O L E M I H 1 Y T Q Apply 3x5mm screw to secure LVDS metal tabs 2 places 46Z LVDS Cable has TWO YELLOW UL TAPE Bands Apply Sheet Core C as shown 2 Places Use Lines etched in Panel as guide where to place Sheet Core C 9 10 LVDS CABLE ROU...

Page 53: ...8 8 6 2 E P A T D C L 6 Y T Q 1 1 0 7 7 0 5 6 2 P M A L C E D I L S 2 Y T Q 1 0 4 9 4 8 8 8 2 E P A T b a F o h C 1 Y T Q 1 0 0 6 2 1 6 6 2 E P A T N O L E M I H 1 Y T Q INSTALLATION PROCEDURE FOR MDF 61 CONNECTOR STEP1 ALIGN CONNECTOR STEP2 INSTALL CONNECTOR STEP3 PUSH DOWN ON BLACK LOCK TAB TO SEAT CONNECTOR WHEN CONNECTOR IS SEATED IT WILL CLICK INTO PLACE STEP4 PULL LOCK BLACK LOCK TAB IN DIRE...

Page 54: ...L PROGRAM DATA BE PROGRAM NVM PACK BOOT H801 03 0070 S001000 TM1 000 TD1 000 TP1 000 TB1 000 00100 Sample TV Service Menu 2 3 VIEWING THE SERVICE MENUS Use the Remote Commander to view the BE and Digital service menus options 1 To display the Service Menu that contains the Category you want to adjust press JUMP on the Remote Commander For a complete list of the service Categories refer to Service ...

Page 55: ...ly visible press the Menu HOME button on the Remote Commander to refresh the display 2 To change the category press 2 or 5 on the Remote Commander Note Pressing 2 or 5 only changes the categories within the service menu displayed To change a category on one of the other service menus press the JUMP button until the correct service menu is displayed 3 To change the adjustment item press 1 or 4 on t...

Page 56: ...in confidential information Specific instructions must be adhered to whenever these components are repaired and or replaced See Appendix A Encryption Key Components in the back of this manual All capacitors are in μF unless otherwise noted pF μμF 50WV or less are not indicated except for electrolytics and tantalums All electrolytics are in 50V unless otherwise specified All resistors are in ohms kΩ 1...

Page 57: ...ode Anode NC NC Cathode Anode Cathode Common Cathode Cathode Common Cathode Cathode Common Common Common Common Cathode Anode Base Emitter Collector Base Emitter Collector Drain Gate Gate Drain Device Printed symbol Terminal name Circuit Terminal name of semiconductors in silk screen printed circuit Anode Anode Anode Cathode Anode Anode Cathode Transistor FET Transistor FET Emitter Collector Base ...

Page 58: ...Video ITU R BT 656 ITU R BT 1120 Digital GPX RGB H V CLK HV Sync CLK for GPX LCD FHD T Con FHD FHD Panel with HFR LVDS TAS3308 TAS3308 68h 68h Audio SW ADC DSP Surround DAC Audio Amp TPA3100D2 Audio Compound IC NJM2774V SPDIF SPDIF IIS HDMI BE Micro MB91305 Buttons SIRCS Control Trident ATI Video SW HDMI SW Power TAS HFR CEC Audio Mute DDR2 DDR2 32MB 32MB DDR2 DDR2 128MB 128MB RTC RTC 64h 64h One ...

Page 59: ...D1007 4 1 2 3 VD1052 4 1 2 3 GND VD1104 4 1 2 3 VD1124 4 1 2 3 VD1201 4 1 2 3 VD1203 4 1 2 3 VD1205 4 1 2 3 25V 0 01 X7R C1401 2 1 4 3 GND 10k RB1401 2 1 4 3 6 5 8 7 VD1211 4 1 2 3 VD1212 4 1 2 3 VD1213 4 1 2 3 GND GND 2012 25V 1 C1306 X7R CHIP 100 R1306 1 16W 5 A_DMP_V RT3S02M T111 1 Q1304 3 2 1 6 5 4 RT3S02M T111 1 Q1303 3 2 1 6 5 4 RT3S02M T111 1 Q1301 3 2 1 6 5 4 RT3S02M T111 1 Q1302 3 2 1 6 5...

Page 60: ...080 1608 25V 0 22 X7R C2081 1608 25V 0 22 X7R C2082 1608 25V 0 22 X7R C2083 1005 25V 0 01 X7R C2040 25V 0 01 C2041 1005 X7R 3216 16V 4 7 X7R C2055 3216 16V 4 7 X7R C2056 2012 10V 4 7 X7R C2011 1 2 4 7 C2030 4 7 C2015 4 7 C2032 4 7 C2036 1005 16V C2001 0 1 16V 100 C2009 16V 100 C2016 16V 100 C2034 1005 50V 0 001 X7R C2125 CL2001 100 RB2003 2 1 4 3 0 R2006 0 R2009 RB2029 10k 2 1 4 3 6 5 8 7 25V 4 7 ...

Page 61: ...515 1005 50V 0 001 X7R C3203 1005 0 1 C3006 16V 100 RB3003 2 1 4 3 6 5 8 7 1 16W RN CP 0 5 6 8k R3402 1 16W RN CP 0 5 68k R3401 8 7 6 5 4 3 2 1 IC3502 MM3286EFBE SDA SCL O S GND A2 A1 A0 VCC 8 7 6 5 4 3 2 1 IC3003 M24256 BWMN6TP A E0 E1 E2 GND SDA_A SCL_A NVM_WP VCC X_SP_MUTE I2C_TAS_SCL_2 I2C_TAS_SDA_2 DIMMER BACKLIGHT INVERTER_ERR POWER1 PANEL_ALERT UART0_RXD 1005 50V 0 001 X7R C3001 1005 50V X7...

Page 62: ...LO32K H4 CXD9937GB IC4700 AD0 A18 AD1 B18 AD2 C18 AD3 D18 AD4 E17 AD5 D17 AD6 C17 AD7 B17 ADDR0 C21 ADDR1 B21 ADDR2 A20 ADDR3 B20 ADDR4 C20 ADDR5 C19 ADDR6 B19 ADDR7 A19 ALE B16 WR A16 RD A17 CPU_CS C16 SDA B11 SCL C11 RESET AF12 V5SF2 C9 V5SF3 AB3 V5SF3 AD3 TXD C5 INTR D2 WDOG H1 VCCHRST J1 PWRBT J2 PWRON J3 CRX0 J4 TESTMOD AB4 TESTCON AB5 MUTE AC1 GP27 AC2 GP28 AE1 GP29 AF1 USBOC AC3 USBPPON AC4...

Page 63: ...4942 1005 25V 0 01 X7R C4943 1005 25V 0 01 X7R C4944 1005 25V 0 01 X7R C4945 0uH FB4902 0uH FB4900 0uH FB4901 0uH FB4903 2012 6 3V 22 X6S C4948 CXD9937GB IC4700 VDDM C24 VDDM D19 VDDM D20 VDDM D21 VDDM E19 VDDM E20 VDDM E21 VDDM E22 VDDM F19 VDDM F20 VDDM F21 VDDM G21 VDDM G22 VDDM H21 VDDM H22 VDDM J21 VDDM J22 VDDM K21 VDDM K22 VDDM L21 VDDM L22 VDDM T21 VDDM T22 VDDM U21 VDDM U22 VDDM U23 VDDM ...

Page 64: ... 11 10 9 8 7 6 5 4 3 2 1 74LVC08APW IC5251 1A 1B 1Y 2A 2B 2Y GND 3Y 3A 3B 4Y 4A 4B VCC 16V 0 1 C5325 CHIP 0 R5315 CHIP 0 R5316 CHIP 0 R5318 CHIP 0 R5317 PLUG_DET4 HPD_DET4 DDC5V_4 PLUG_DET2 HPD_DET2 DDC5V_2 DDC5V_1 PLUG_DET1 HPD_DET1 DDC5V_3 PLUG_DET3 HPD_DET3 HDMI3 3V GND GND J5000 15P BLK 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 2 1 3 4 6 5 IN1 IN2 GND OUT1 OUT2 GND VD5199 2 1 3 4 6 5 IN1 IN2 GND OUT...

Page 65: ...100k R7063 0 5 8 7 6 5 4 3 2 1 S1 D2 G1 S2 G2 D2 S1 D1 D1 D2 S1 FDS6986AS NL Q7015 8 7 6 5 4 3 2 1 S1 D2 G1 S2 G2 D2 S1 D1 D1 D2 S1 FDS6986AS NL Q7014 8 7 6 5 4 3 2 1 S1 D2 G1 S2 G2 D2 S1 D1 D1 D2 S1 FDS6986AS NL Q7012 8 7 6 5 4 3 2 1 S1 D2 G1 S2 G2 D2 S1 D1 D1 D2 S1 FDS6986AS NL Q7013 1 16W 10k R7101 0 5 1 16W 15k R7103 0 5 16V 220 C7108 1 10W 5 560 R7061 POWER2 1005 R7053 10k 1 16W RN CP R7052 1...

Page 66: ... 0uH FB7203 0uH FB7205 0uH FB7207 0uH SPI_DL_CS 1 16W RN CP 0 5 1 5k R7200 1 16W RN CP 0 5 1 5k R7261 E ET7200 E ET7201 E ET7202 E ET7203 E ET7204 E ET7205 E ET7206 E ET7207 CHIP 0 R7206 CHIP 0 R7208 CHIP 0 R7212 EGPVSI EGPHSI EGPPCI GPX_PCLK_IN GPX_VSYNC_IN GPX_HSYNC_IN Mount Mecha 329693102 A7000 GND 1005 50V CH C7261 10p GND 50V 15p CH C7291 50V 27p CH C7292 IC7000 215 0684001 00 VSS F7 VSS G26...

Page 67: ... DQ15 VDQ2 DQ9 VDDQ3 VDDQ4 DQ8 VDDQ5 DQ12 VSSQ4 DQ11 DQ10 VSSQ5 DQ13 VDD2 NC VSS2 DQ4 VSSQ9 DQ3 DQ2 VSSQ10 DQ5 VDDL VREF VSS3 VSSDL CK VDD3 VSSQ6 LDQS VDDQ6 CKE WE RAS CK ODT BA2 DQ6 VSSQ7 LDM LDQS VSSQ8 DQ7 VDQ7 DQ1 VDQ8 VDQ9 DQ0 BA0 BA1 CAS CS A10 AP A1 A2 A0 VDD4 VSS4 A3 A5 A6 A4 A7 A9 A11 A8 VSS5 VDD5 A12 NC NC VDDQ10 NC DMP5V_OVRCUR USB20_OVRCUR FAD5_PAD FAD5_PAD 8 7 6 5 4 3 2 1 M25P40 VMN6TP...

Page 68: ... 4 1 2 3 L7501 0uH CL7520 CL7521 CL7522 VD7506 VD7508 VD7507 0uH FB7520 1005 CHIP R7507 100 1 16W 5 1005 CHIP R7506 0 USB20_EN USB20_OVRCUR DMP5V_EN JL7529 JL7530 15p C7573 15p C7574 15p C7575 15p C7576 10 R7508 3 3k R7510 0uH FB7505 0uH FB7521 0uH FB7522 1 2 3 4 CN7505 215 0684001 00 IC7000 R H1 G H2 B G2 C G1 RSET H3 A1VDD H4 A1VSSN H5 A1VDDQ K5 A1VSSQ J5 VDD1DI F5 VSS1DI G5 HSYNC_OUT J1 VSYNC_O...

Page 69: ... JL7617 GND GND GND GND GND GND GND GND GND GND GND GND GND GND 600 FB7612 5V_VIF Q7604 2SA2122G0LS0 EMI FL7600 GND EMI FL7601 GND CL7618 CL7619 CL7620 JL7618 JL7619 JL7620 JL7621 JL7622 JL7623 JL7624 JL7625 JL7626 JL7627 JL7628 JL7629 JL7630 JL7631 JL7632 JL7633 JL7634 JL7635 JL7636 JL7637 JL7638 JL7639 1 16W RN CP 120k R7666 0uH FB7613 0uH FB7614 1005 50V 47p CH C7726 1005 50V 47p CH C7727 50V C...

Page 70: ... DVODATA 19 A12 DVODATA 20 D13 DVODATA 21 C13 DVODATA 22 B13 DVODATA 23 A13 DVOHSYNC B10 DVOVSYNC A10 DVODE C10 TRSTb F26 TMS E26 TCK E25 TDI E24 TDO E23 DINT E22 TAPSEL E21 215 0684001 00 IC7000 TXOUT_L0N G3 TXOUT_L0P G4 TXOUT_L1N F1 TXOUT_L1P F2 TXOUT_L2N E3 TXOUT_L2P E4 TXCLK_LN D1 TXCLK_LP D2 TXOUT_L3N C3 TXOUT_L3P C4 TXOUT_L4N B1 TXOUT_L4P B2 LTVDDR F3 LTVDDR F4 LTVDDR B3 LTVDDR B4 LTVSSR E1 ...

Page 71: ...2015 RB2018 RB2033 RB2040 RB2041 cam37 cam38 cam51 cam108 cam118 C2025 C2026 C2028 C2126 C2127 C7697 C7699 C7713 C7719 C7726 C7727 C7728 CL7610 CL7611 FB7613 FB7614 JL7617 JL7618 JL7619 JL7620 JL7621 Q2003 Q2005 R2032 R2042 R2043 R7662 R7673 RB2002 RB2021 RB2027 RB2028 RB2034 cam123 cam137 CONDUCTOR SIDE C3302 C3303 C7043 CL3301 CN3301 D3301 ET1003 ET1006 ET1007 F7006 FB3301 R3304 R3305 R3306 R330...

Page 72: ... RN CP 5 1608 RN CP R6809 2 2k 1 10W 5 R6790 100k 1 10W UDZSTE 173 6B D6620 UDZSTE 173 6B D6621 UDZSTE 173 6B D6623 UDZSTE 173 6B D6624 1 10W RN CP 0 5 4 7k R6763 1 10W RN CP 0 5 100k R6750 25V 0 1 B C6742 1 10W RN CP 0 5 R6728 15k 1608 25V B C6749 0 1 1608 50V B C6755 1000p 1608 25V B C6785 0 1 16V 100 C6745 1 GND_3 1608 1 10W 5 R6799 100k 1608 25V 0 1 B C6748 1 GND_3 1608 25V 0 1 B C6794 1608 CH...

Page 73: ... 1 10W 2 2k R6716 RN CP 5 1608 RN CP R6809 2 2k 1 10W 5 R6790 100k 1 10W UDZSTE 173 6B D6620 UDZSTE 173 6B D6621 UDZSTE 173 6B D6623 UDZSTE 173 6B D6624 1 10W RN CP 0 5 4 7k R6763 1 10W RN CP 0 5 100k R6750 25V 0 1 B C6742 1 10W RN CP 0 5 R6728 15k 1608 25V B C6749 0 1 1608 50V B C6755 1000p 16V 100 C6745 1 GND_3 1608 1 10W 5 R6799 100k 1608 25V 0 1 B C6748 1 GND_3 1608 25V 0 1 B C6794 1608 CHIP R...

Page 74: ... NC C6741 C6794 D6717 D6723 D6724 D6726 IC6703 JL6750 JL6753 R6748 R6755 R6775 R6911 1 14 R6788 C6740 C6793 JR6713 R6820 R6825 C6710 C6713 D6704 JL6727 C6709 CN6704 CN6700 1 3 4 HV1 C6712 C6714 C6792 D6705 JL6728 JR6706 R6818 R6819 1 4 CN6705 3 HV2 D6703 C6711 CN6707 ET6700 C6737 C6763 D6709 JL6716 JL6733 JR6701 R6714 R6715 R6716 R6751 R6752 R6754 R6756 R6758 R6762 R6916 CN6703 C6719 C6723 C6724 C...

Page 75: ...KDL 40Z4100 B 40Z4100 S 46Z4100 B 46Z4100 S KDL 40Z4100 B 40Z4100 S 46Z4100 B 46Z4100 S 75 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 A B C D E F G H I J K L M N O P G4 BOARD SCHEMATIC DIAGRAM ...

Page 76: ...KDL 40Z4100 B 40Z4100 S 46Z4100 B 46Z4100 S 76 KDL 40Z4100 B 40Z4100 S 46Z4100 B 46Z4100 S 1 2 3 4 5 6 7 8 9 10 11 A B C D E F G H I POWER COMPONENT SIDE G4 ...

Page 77: ...KDL 40Z4100 B 40Z4100 S 46Z4100 B 46Z4100 S 77 KDL 40Z4100 B 40Z4100 S 46Z4100 B 46Z4100 S POWER CONDUCTOR SIDE 1 2 3 4 5 6 7 8 9 10 11 12 A B C D E F G H I G4 ...

Page 78: ...1G0LS0 Q305 6 3V 100 C303 1005 16V 0 1 C302 CHIP 47 R306 1 16W 1 16W CHIP 5 1k R314 1 16W CHIP 5 33k R312 1 16W CHIP 5 10k R311 CHIP 220k R309 1 16W 1005 1 16W CHIP 1M R310 1 16W CHIP 5 1k R307 1005 6 3V 1 X6S C304 1 2 3 4 5 6 7 8 9 CN301 9P GND STBY3 3V REC RESERVE STBY_LED ON_TIMER PWR RESERVE PICTURE_OFF BL_IN VD3 3V D308 FR1105W D324 FR1105W D323 VYPY1105W D325 VYPY1105W IOUTGND VCC NC GC1 GC2...

Page 79: ...Z4100 S 46Z4100 B 46Z4100 S 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 A B LED IR COMPONENT SIDE H3V LED IR CONDUCTOR SIDE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 A B H3V 172963711 1 876 418 11 A 1494 141 A CN301 1 876 418 11 DATA 172963711 PICOFF TIMER LED STBY REC TREC PWR ...

Page 80: ... S 46Z4100 B 46Z4100 S 1 2 3 4 5 6 7 A B C D E F G H4 BOARD SCHEMATIC DIAGRAM CL401 CL402 CL403 2012 6 3V 10 X6S C402 VCC OUT GND1 GND2 IC401 1 2 3 CN401 3P SIRCS STBY3 3V GND 1 16W CHIP 47 R402 5 1 16W CHIP 470 R401 5 1005 50V 220p X7R C401 H4 SIRCS A 1494 139 A EX1 H4 ...

Page 81: ...UCTOR SIDE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 A B C D 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 A B C D SIRCS H4 R450 R451 R452 R453 R454 R455 CL401 CL402 CL403 CN401 cam15 CN401 H4 R450 R451 R452 R453 R454 R455 CL401 CL402 CL403 CN401 cam15 C401 D401 R401 C402 C403 IC401 R402 cam4 H4 C401 D401 R401 C402 C403 IC401 R402 cam4 ...

Page 82: ...D P 1 1 2 2 N U 5 1 1 R 6 7 5 1 A P 2 5 1 1 R 1 8 0 4 C P 2 5 1 1 R A 1 0 6 D P 2 R Q 6 4 1 T K A 7 3 0 1 A S 2 R 6 4 1 T K A 7 3 0 1 A S 2 R Q 6 0 1 T A 6 7 5 1 A S 2 R 4 7 7 1 A S 2 R Q L T 4 7 7 1 A S 2 6 L 5 L 3 2 6 1 C S 2 R Q 6 4 1 T K 2 1 4 2 C S 2 R 1 8 0 4 C S 2 R 6 0 1 T 1 8 0 4 C S 2 R 7 1 6 4 C S 2 R Q L T 7 1 6 4 C S 2 K 4 1 1 2 D S 2 X T Q A 1 0 6 D S 2 E B C A 0 9 6 6 S D F S S S G ...

Page 83: ...4 000 897 01 LABEL INFORMATION KDL 40Z4100 B 40Z4100 S MEX LATIN AMERICA ONLY 5 3 879 898 01 LABEL INFORMATION KDL 46Z4100 B 46Z4100 S US CND ONLY 5 4 000 898 01 LABEL INFORMATION KDL 46Z4100 B 46Z4100 S MEX LATIN AMERICA ONLY 6 3 875 287 01 SCREW CAP 7 3 290 894 01 COVER UNDER VSL 8 3 299 766 01 CATCHER 4 1 REAR COVER ASSEMBLY AND TABLE TOP STAND ASSEMBLY 2 580 640 01 SCREW BVTP2 4X16 7 685 648 7...

Page 84: ...DL 40Z4100 B 40Z4100 S ONLY FOR ALL MAIN BOARD PART NUMBER INFORMATION REFER TO THE LCD PANELS SERVICE MANUAL 51 N A BU BOARD COMPLETE KDL 46Z4100 B 46Z4100 S ONLY FOR ALL MAIN BOARD PART NUMBER INFORMATION REFER TO THE LCD PANELS SERVICE MANUAL 52 8 597 661 00 TUNER FSS BTF CA422T 53 1 474 089 11 G4 BOARD COMPLETE POWER UNIT 54 A 1536 221 A D3Z 40 BOARD COMPLETE KDL 40Z4100 B 40Z4100 S ONLY 54 A ...

Page 85: ...05 HARNESS ASSY 30P KDL 40Z4100 B 40Z4100 S ONLY 103 1 910 044 09 HARNESS ASSY 30P KDL 46Z4100 B 46Z4100 S ONLY 104 1 835 185 11 CONNECTOR ASSY 105 1 835 433 11 CONNECTOR ASSY MDF61 KDL 40Z4100 B 40Z4100 S ONLY 105 1 835 433 11 CONNECTOR ASSY MDF61 KDL 46Z4100 B 46Z4100 S ONLY 106 1 910 044 03 CONN ASSY 7P KDL 40Z4100 B 40Z4100 S ONLY 106 1 910 044 07 CONN ASSY 9P KDL 46Z4100 B 46Z4100 S ONLY 4 3 ...

Page 86: ...2189 755 1 BEZEL 46 B ASSY 153 154 KDL 46Z4100 B ONLY 151 X 2188 878 1 BEZEL 46 S ASSY 153 154 KDL 46Z4100 S ONLY 152 X 2189 347 1 BAFFLE ASSY KDL 46Z4100 B 46Z4100 S ONLY 153 3 290 898 01 CLEAR PANEL 40 KDL 40Z4100 B 40Z4100 S ONLY 153 3 290 907 01 CLEAR PANEL 46 KDL 46Z4100 B 46Z4100 S ONLY 154 3 290 897 01 GUIDE IR 155 1 826 875 11 LOUDSPEAKER 4 5X20CM 156 1 480 680 11 ILLUMINATION MODULE 157 A...

Page 87: ...TYPE2 IT 3 REAR COVER 2 IR GUIDE 2 CLEAR PANEL 3 7 2 580 608 01 SCREW PSW M5X16 REAR COVER 4 TABLE TOP STAND 4 STAND BASE 4 12 2 580 607 01 SCREW PSW M5X12 VASA FRAME 4 BOTTOM FRAME 4 STAND 5 13 2 580 602 01 SCREW PSW M4X12 STAND 2 2 2 580 644 01 SCREW KTP2 3X8 STAND 14 EDGE COVER 2 16 7 682 948 01 SCREW PSW 3X8 BOTTOM FRAME 4 BU MOUNT PLT 3 G4 6 D3Z 6 BU 9 28 4 635 966 01 SCREW HEX HDMI 2 2 2 580...

Page 88: ...HIP 1μF 10 6 3V C1102 1 114 130 11 CERAMIC CHIP 1μF 10 6 3V C1103 1 114 130 11 CERAMIC CHIP 1μF 10 6 3V C1104 1 114 130 11 CERAMIC CHIP 1μF 10 6 3V C1201 1 112 066 11 CERAMIC CHIP 10μF 10 10V C1202 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C1203 1 100 905 11 CERAMIC CHIP 0 001μF 10 50V C1204 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C1210 1 114 130 11 CERAMIC CHIP 1μF 10 6 3V C1211 1 114 130 11 CERAMIC ...

Page 89: ...10 6 3V C2059 1 114 214 81 CERAMIC CHIP 470pF 5 50V C2060 1 114 214 81 CERAMIC CHIP 470pF 5 50V C2061 1 100 912 11 CERAMIC CHIP 1μF 10 25V C2062 1 100 912 11 CERAMIC CHIP 1μF 10 25V C2063 1 114 214 81 CERAMIC CHIP 470pF 5 50V C2064 1 114 214 81 CERAMIC CHIP 470pF 5 50V C2065 1 100 764 21 ELECT CHIP 4 7μF 20 25V C2066 1 100 764 21 ELECT CHIP 4 7μF 20 25V C2067 1 100 764 21 ELECT CHIP 4 7μF 20 25V C...

Page 90: ... 1 164 840 11 CERAMIC CHIP 1pF 0 25pF 50V C4702 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C4703 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C4704 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C4705 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C4706 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C4707 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C4708 1 164 840 11 CERAMIC CHIP 1pF 0 25pF 50V C4709 1 100 916 11 CERAMIC CHIP 0 1μF 10 ...

Page 91: ...0 50V C4937 1 100 905 11 CERAMIC CHIP 0 001μF 10 50V C4938 1 100 905 11 CERAMIC CHIP 0 001μF 10 50V C4939 1 100 905 11 CERAMIC CHIP 0 001μF 10 50V C4940 1 112 777 11 CERAMIC CHIP 0 01μF 10 25V C4941 1 112 777 11 CERAMIC CHIP 0 01μF 10 25V C4942 1 112 777 11 CERAMIC CHIP 0 01μF 10 25V C4943 1 112 777 11 CERAMIC CHIP 0 01μF 10 25V C4944 1 112 777 11 CERAMIC CHIP 0 01μF 10 25V C4945 1 112 777 11 CERA...

Page 92: ...V C7099 1 100 909 11 CERAMIC CHIP 10μF 10 6 3V C7100 1 100 909 11 CERAMIC CHIP 10μF 10 6 3V C7101 1 112 066 11 CERAMIC CHIP 10μF 10 10V C7102 1 112 066 11 CERAMIC CHIP 10μF 10 10V C7103 1 100 909 11 CERAMIC CHIP 10μF 10 6 3V C7104 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C7105 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C7106 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C7107 1 100 916 11 CERAMIC CHIP 0 1μF 10...

Page 93: ...25 1 114 130 11 CERAMIC CHIP 1μF 10 6 3V C7226 1 114 130 11 CERAMIC CHIP 1μF 10 6 3V C7227 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C7228 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C7229 1 100 909 11 CERAMIC CHIP 10μF 10 6 3V C7230 1 114 130 11 CERAMIC CHIP 1μF 10 6 3V C7231 1 114 130 11 CERAMIC CHIP 1μF 10 6 3V C7232 1 114 130 11 CERAMIC CHIP 1μF 10 6 3V C7233 1 114 130 11 CERAMIC CHIP 1μF 10 6 3V C723...

Page 94: ...9 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C7420 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C7421 1 114 130 11 CERAMIC CHIP 1μF 10 6 3V C7422 1 112 777 11 CERAMIC CHIP 0 01μF 10 25V C7423 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C7425 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C7504 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C7505 1 164 874 11 CERAMIC CHIP 100pF 5 50V C7506 1 100 909 11 CERAMIC CHIP 10μF 10 6 3V ...

Page 95: ...1 CERAMIC CHIP 0 01μF 10 25V C7668 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C7671 1 100 766 21 ELECT CHIP 47μF 20 16V C7675 1 112 777 11 CERAMIC CHIP 0 01μF 10 25V C7676 1 112 777 11 CERAMIC CHIP 0 01μF 10 25V C7677 1 164 860 11 CERAMIC CHIP 27pF 5 50V C7678 1 164 860 11 CERAMIC CHIP 27pF 5 50V C7679 1 112 781 11 CERAMIC CHIP 1μF 10 10V C7680 1 164 840 11 CERAMIC CHIP 1pF 0 25pF 50V C7681 1 164 840 ...

Page 96: ...6A 36V F2001 1 576 933 21 FUSE 5A 24V F7003 1 576 933 21 FUSE 5A 24V F7005 1 576 913 11 FUSE 1 6A 36V F7006 1 576 913 11 FUSE 1 6A 36V FERRITE BEAD FB1202 1 216 864 11 SHORT CHIP FB1203 1 216 864 11 SHORT CHIP FB1301 1 400 180 21 FERRITE 0μH FB1401 1 500 922 11 FERRITE 0μH FB1402 1 500 922 11 FERRITE 0μH FB1403 1 400 180 21 FERRITE 0μH FB2000 1 400 089 21 FERRITE 0μH FB2001 1 400 089 21 FERRITE 0μ...

Page 97: ...YJF IC2005 6 710 904 01 IC TPA3100D2PHPR IC3001 6 708 219 01 IC MB91305PMC G BNDE1 IC3002 6 703 175 01 IC PST3629UL IC3003 6 710 121 01 IC M24256 BWMN6TP A IC3004 6 708 050 01 IC S29AL016D70TFI010 IC3201 6 712 419 01 IC 74AHC132PW 118 IC3501 6 709 512 01 IC S 1132B18 M5T1G IC3502 6 711 999 01 IC MM3286EFBE IC3503 6 709 517 01 IC S 35390A J8T1G IC4701 8 759 592 44 IC TC7SZ04FU TE85R IC4704 6 706 48...

Page 98: ...3 6 709 438 01 TRANSISTOR FDS6986AS Q7014 6 709 438 01 TRANSISTOR FDS6986AS Q7015 6 709 438 01 TRANSISTOR FDS6986AS Q7101 6 551 776 01 TRANSISTOR 2SC5950G0LS0 Q7130 6 551 776 01 TRANSISTOR 2SC5950G0LS0 Q7131 6 551 776 01 TRANSISTOR 2SC5950G0LS0 Q7132 6 709 438 01 TRANSISTOR FDS6986AS Q7133 6 551 580 01 TRANSISTOR FDQ7238AS Q7600 6 551 776 01 TRANSISTOR 2SC5950G0LS0 Q7601 6 551 775 01 TRANSISTOR 2S...

Page 99: ...CHIP 1M 5 1 16W R2025 1 218 990 81 SHORT CHIP R2032 1 220 199 81 RES CHIP 24K 5 1 16W R2035 1 218 953 11 RES CHIP 1K 5 1 16W R2044 1 218 977 11 RES CHIP 100K 5 1 16W R2065 1 218 990 81 SHORT CHIP R2066 1 218 990 81 SHORT CHIP R2093 1 218 941 11 RES CHIP 100 5 1 16W R2102 1 218 990 81 SHORT CHIP R2103 1 218 990 81 SHORT CHIP R2109 1 218 990 81 SHORT CHIP R2110 1 218 965 11 RES CHIP 10K 5 1 16W R211...

Page 100: ... 1K 0 50 1 16W R5107 1 218 961 11 RES CHIP 4 7K 5 1 16W R5108 1 218 941 81 RES CHIP 100 5 1 16W R5131 1 218 929 11 RES CHIP 10 5 1 16W R5132 1 218 973 11 RES CHIP 47K 5 1 16W R5133 1 208 683 11 METAL CHIP 1K 0 50 1 16W R5137 1 218 961 11 RES CHIP 4 7K 5 1 16W R5172 1 218 961 11 RES CHIP 4 7K 5 1 16W R5176 1 208 683 11 METAL CHIP 1K 0 50 1 16W R5177 1 218 973 11 RES CHIP 47K 5 1 16W R5178 1 218 929...

Page 101: ...42 1 208 923 11 METAL CHIP 33K 0 50 1 16W R7143 1 208 911 11 METAL CHIP 10K 0 50 1 16W R7144 1 218 978 11 RES CHIP 120K 5 1 16W R7145 1 208 715 11 METAL CHIP 22K 0 50 1 16W R7146 1 208 691 11 METAL CHIP 2 2K 0 50 1 16W R7147 1 218 941 81 RES CHIP 100 5 1 16W R7148 1 208 687 11 METAL CHIP 1 5K 0 50 1 16W R7149 1 208 911 11 METAL CHIP 10K 0 50 1 16W R7150 1 208 935 11 METAL CHIP 100K 0 50 1 16W R715...

Page 102: ...0 5 1 16W R7584 1 218 941 11 RES CHIP 100 5 1 16W R7585 1 218 941 11 RES CHIP 100 5 1 16W R7586 1 218 965 11 RES CHIP 10K 5 1 16W R7587 1 218 935 11 RES CHIP 33 5 1 16W R7597 1 218 965 11 RES CHIP 10K 5 1 16W R7600 1 218 949 11 RES CHIP 470 5 1 16W R7604 1 218 953 11 RES CHIP 1K 5 1 16W R7606 1 218 941 81 RES CHIP 100 5 1 16W R7607 1 218 941 81 RES CHIP 100 5 1 16W R7609 1 218 959 11 RES CHIP 3 3K...

Page 103: ...TWORK 470 RB3022 1 239 698 11 RESISTOR NETWORK 10K RB3024 1 239 698 11 RESISTOR NETWORK 10K RB3025 1 234 799 21 RES CHIP NETWORK 10KX8 3816 RB3030 1 234 375 21 RES NETWORK 1K 1005X4 RB3031 1 234 375 21 RES NETWORK 1K 1005X4 RB3032 1 234 372 11 RES NETWORK 100 1005X4 RB3301 1 234 378 21 RES NETWORK 10K 1005X4 RB3410 1 239 698 11 RESISTOR NETWORK 10K RB4700 1 239 686 11 RESISTOR NETWORK 1K RB4704 1 ...

Page 104: ...3 21 VARISTOR NETWORK 1005X2 VD1121 1 802 078 11 VARISTOR SMD VD1122 1 802 078 11 VARISTOR SMD VD1123 1 802 078 11 VARISTOR SMD VD1124 1 802 493 21 VARISTOR NETWORK 1005X2 VD1201 1 802 493 21 VARISTOR NETWORK 1005X2 VD1203 1 802 493 21 VARISTOR NETWORK 1005X2 VD1205 1 802 493 21 VARISTOR NETWORK 1005X2 VD1211 1 802 493 21 VARISTOR NETWORK 1005X2 VD1212 1 802 493 21 VARISTOR NETWORK 1005X2 VD1213 1...

Page 105: ...740 1 107 882 91 ELECT 100μF 20 16V C6742 1 100 566 91 CERAMIC CHIP 0 1μF 10 25V C6744 1 100 566 91 CERAMIC CHIP 0 1μF 10 25V C6745 1 107 882 91 ELECT 100μF 20 16V C6746 1 100 566 91 CERAMIC CHIP 0 1μF 10 25V C6747 1 100 566 91 CERAMIC CHIP 0 1μF 10 25V C6748 1 100 566 91 CERAMIC CHIP 0 1μF 10 25V C6749 1 100 566 91 CERAMIC CHIP 0 1μF 10 25V C6751 1 162 927 11 CERAMIC CHIP 100pF 5 50V C6752 1 162 ...

Page 106: ...R 68μH TRANSISTOR Q6600 6 551 678 01 TRANSISTOR 2SA1364 T111 1DE Q6601 6 551 678 01 TRANSISTOR 2SA1364 T111 1DE Q6604 6 551 678 01 TRANSISTOR 2SA1364 T111 1DE Q6605 6 551 678 01 TRANSISTOR 2SA1364 T111 1DE Q6706 6 551 961 01 TRANSISTOR INK0002AC1 T130A 1 Q6707 6 551 961 01 TRANSISTOR INK0002AC1 T130A 1 Q6711 8 729 620 07 TRANSISTOR 2SC3052EF T1 LEF Q6712 6 551 696 01 TRANSISTOR ISA1235AC1TP 1EF Q6...

Page 107: ...0 1 10W R6756 1 218 823 11 METAL CHIP 100 0 50 1 10W KDL 40Z4100 B 40Z4100 S ONLY R6756 1 211 991 11 METAL CHIP 82 0 50 1 10W KDL 46Z4100 B 46Z4100 S ONLY R6757 1 218 871 11 METAL CHIP 10K 0 50 1 10W R6758 1 218 823 11 METAL CHIP 100 0 50 1 10W KDL 40Z4100 B 40Z4100 S ONLY R6758 1 211 991 11 METAL CHIP 82 0 50 1 10W KDL 46Z4100 B 46Z4100 S ONLY R6762 1 218 823 11 METAL CHIP 100 0 50 1 10W KDL 40Z4...

Page 108: ...P 1μF 10 6 3V DIODE D302 8 719 036 94 DIODE RD5 6SB T1 D308 6 502 297 01 DIODE FR1105W 730 TR D323 6 502 296 01 DIODE VYPY1105W 5C43A TR D324 6 502 297 01 DIODE FR1105W 730 TR D325 6 502 296 01 DIODE VYPY1105W 5C43A TR IC IC301 6 600 680 01 PHOTO DIODE BH1690FVC TR TRANSISTOR Q301 6 551 815 01 TRANSISTOR UNR52A1G0LS0 Q302 6 551 815 01 TRANSISTOR UNR52A1G0LS0 Q303 6 551 815 01 TRANSISTOR UNR52A1G0L...

Page 109: ...31 MANUAL INSTRUCTION SPANISH VERSION 1 835 143 11 POWER SUPPLY CORD ALL KDL 40Z4100 B 40Z4100 S MODELS KDL 46Z4100 B 46Z4100 S MEX LATIN AMERICA ONLY 1 835 554 11 POWER SUPPLY CORD KDL 46Z4100 B 46Z4100 S US CND ONLY 3 287 437 01 TRAY 46 KDL 46Z4100 B 46Z4100 S ONLY MISCELLANEOUS 3 452 376 01 COVER REAR STAND 3 299 074 11 FLYER LINUX 3 299 071 01 FLYER SAFETY 2 650 770 01 SLIDE CLAMP 4 665 205 01...

Page 110: ...omponents listed in the service manual shall be utilized for replacement and or repair 3 Disassembly decryption or reverse engineering component s is strictly prohibited 4 Any board in which the Servicer replaces an encryption key component must be placed back into the set it orignally came from and the replaced defective component MUST BE DESTROYED Boards cannot be swapped 5 If a Circuit Board id...

Page 111: ...ce the size of this pdf file the tiled schematics are not attached to this Service Manual To receive a complete set of the tiled schematics for this manual please submit a request to the Service Promotion Department at Service_Promotion am sony com ...

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