Sony HCD-M40D Page 32 Service Manual Download

Page: 32 / 32

HCD-M40D/M60D/M80D

IC2002 Con

rmation for MOTHERBOARD Mount (HCD-M40D)

<Note>

Please check each channel’

s resistance value for the Coil’

s terminal and Capacitor

’s + and – terminal.

7KHVHWHUPLQDOVUHVLVWDQFHYDOXHVKRXOGQRWEHQHDUWRȍVKR

R018

Q461

R019

R3032

R406

R407

R020

R215

R3039

R028

R3040

R3041

R41

R029

R3042

R412

R3043

R220

R3044

R3045

R3046

R222

R3047

R418

R3048

R3049

R033

R034

R035

R037

R230

R429

R237

C008

R045

R046

R431

R049

R432

R240

R435

C012

R050

R249

C404

JL001

JL002

C407

R637

C408

JL004

JL005

C409

FB455

R254

JL008

R060

R255

R256

R064

JL200

R065

JL201

JL202

R066

C413

JL203

JL204

R068

JL01

JL205

R451

R069

JL012

JL206

R453

JL209

C031

C032

CL307

R070

CL308

JL401

CL309

JL402

X602

JL405

JL406

C2116

JL212

C423

C424

CL310

JL021

JL215

CL31

JL022

JL216

JL023

JL217

CL313

R657

JL024

R658

JL601

CL315

CL316

R273

JL603

R274

JL604

JL605

R661

R662

C2127

R663

R857

R664

C2128

R665

JL227

C051

R669

JL613

R284

JL614

R478

R091

JL615

JL616

JL617

JL230

R094

JL618

JL231

JL619

R671

JL232

R097

R674

JL235

R677

JL620

JL044

C060

JL045

C061

JL046

R293

JL047

C064

JL048

C640

C065

C641

JL049

C066

C642

C643

R298

C644

C645

C646

C647

C648

C649

R687

R688

RB101

JL631

Q302

Q303

RB104

C650

Q304

R498

C2151

RB105

JL635

Q305

JL059

RB106

C653

R690

C655

R691

C462

C463

C465

C466

C080

IC002

IC003

JL068

IC004

L301

JL069

IC006

C662

C087

JL1003

C663

IC007

C666

C667

C280

JL070

RB310

C281

C669

JL071

C282

JL072

JL073

IC010

JL269

C670

JL460

C095

JL461

C671

C672

JL462

C097

C673

JL463

C674

C675

IC401

C678

L900

L901

L902

IC606

CL380

IC609

JL287

JL289

C1000

C1001

C695

FB106

FB107

C1003

FB108

C1004

JL294

Q1000

FB109

Q1001

C1005

Q1002

JL297

Q1005

C1009

CL395

R102

R103

R104

C1010

CL2004

C1011

R107

C1013

R302

R303

CL2010

CL201

R309

CL2018

D1001

R119

R310

R1001

R1002

R1003

R313

CL2020

R314

R1004

R120

R1005

CL2021

R316

CL2022

R1006

R123

R1007

JL2003

CL2023

CL2024

R318

IC1000

R1008

JL2005

CL2025

R319

IC1001

CL2026

JL2006

IC452

JL2008

CL2028

R129

JL2009

CL2029

R512

R513

R514

R708

JL2200

R515

R709

R321

JL2203

R518

CL2030

R131

JL201

R325

CL2031

JL2206

R326

JL2012

R1017

JL2207

R328

CL2034

R711

CL2035

JL2015

CL2036

JL2016

R137

CL2038

JL2018

R139

CL2039

R522

R524

R330

R719

C102

R1022

R1023

R140

R528

R1024

JL2020

CL2040

R1025

R529

JL2021

CL2041

R1026

CL2042

R143

R1027

CL2043

R144

R720

CL2044

R145

R339

CL2045

R146

R722

JL2026

R723

R917

R147

R148

R149

JL2029

R532

R533

R534

CN900

JL2221

C111

JL2222

C306

C112

JL2223

C114

JL2224

JL2030

C115

JL2031

R152

JL2033

C118

R348

C2000

JL2034

C501

JL2035

C502

JL2036

R157

JL2037

C504

JL2038

JL2039

C311

JL101

JL102

R543

R544

C120

R545

C121

C315

JL105

R546

C122

C316

R352

JL106

C123

JL107

JL108

JL2040

CL3000

CL3001

C319

JL109

CL3002

CL3003

CL3004

R358

CL3005

R359

JL301

CL3006

JL302

CL3007

JL303

R937

CL3008

JL304

JL1

111

C321

JL305

R939

CL3009

CL401

JL306

CL402

JL307

CL403

JL1

JL308

R360

CL404

C131

CL405

C325

JL309

JL1

C2019

JL1

C326

C133

JL1

R940

CL408

C328

C134

R170

CL409

C135

JL1

C136

C137

R943

C138

JL310

R944

R174

R175

R945

JL311

R176

JL312

R946

R947

JL313

CL410

C330

JL314

JL120

JL315

CL41

C331

JL121

JL122

CL412

JL316

JL317

CL413

JL123

C140

C334

X900

R370

CL414

JL318

JL124

JL125

JL319

CL415

C336

C338

C144

R950

R951

C339

R952

C146

R953

C147

R184

C148

JL320

JL321

R955

C726

JL322

R187

IC2003

JL323

R957

JL130

C340

JL324

JL900

JL325

JL131

R959

JL901

C342

JL326

JL132

JL327

C343

C344

JL328

JL134

JL905

JL329

R381

JL135

JL136

R382

C346

JL137

C153

C347

JL138

C154

C348

JL908

JL520

C155

JL909

JL521

R191

JL139

JL522

C156

JL523

C157

C158

JL330

JL524

R195

C159

JL525

R389

JL526

JL527

JL528

JL910

C350

Q004

JL140

Q005

C351

JL529

JL141

JL142

C352

JL143

JL144

R778

C160

C930

145

R2021

C931

JL146

C932

R2022

C933

JL147

C357

JL148

C934

JL530

C164

C358

JL149

C359

C936

C168

Q01

Q012

R783

JL150

C360

JL151

R785

JL152

JL153

C363

C364

JL154

JL155

C365

Q402

C367

R981

C369

R982

R983

R984

C3000

R985

C949

R792

R986

R794

CL3058

JL355

CL3059

C372

JL356

JL357

C373

C180

C950

JL358

C181

C951

JL359

C375

C952

IC102

C954

JL169

IC106

CL3063

JL360

CL3064

JL361

JL362

TH571

JL171

JL172

IC303

JL173

JL174

C960

C3018

D900

K/AK

JL175

C3019

JL176

C963

L605

R3003

R3004

R3005

R2066

R2067

R2068

R3009

IC3001

R2069

JL194

C981

JL195

JL196

IC902

JL197

R3014

JL198

IC904

C985

JL199

R3015

C986

C987

Q459

R015

C405
C406

JL050

R660

R031

R053

C062

Test

Summary of Contents for HCD-M40D

Page 1: ...d PAL USB section Supported USB device Mass Storage Class Maximum current 1 A USB port Type A FM tuner section FM stereo FM superheterodyne tuner Antenna FM lead antenna Tuning range 76 MHz 108 MHz 100 kHz step Brazilian model 87 5 MHz 108 0 MHz 50 kHz step except Brazilian model BLUETOOTH section Communication system BLUETOOTH Standard version 4 2 Output BLUETOOTH Standard Power Class 2 Maximum o...

Page 2: ...oft or an authorized Microsoft subsidiary This system incorporates Dolby Digital Manufactured under license from Dolby Laboratories Dolby Dolby Audio and the double D symbol are trademarks of Dolby Laboratories This system incorporates High Definition Multimedia In terface HDMI technology The terms HDMI and HDMI High Definition Multimedia Interface and the HDMI Logo are trademarks or registered tr...

Page 3: ...ge from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis must not exceed 0 5 mA 500 microamperes Leakage current can be measured by any one of three methods 1 A commercial leakage tester such as the Simpson 229 or RCA WT 540A Follow the manufacturers instructions to use these instruments 2 A battery operated AC milliammete...

Page 4: ...OTHERBOARD Board Component Side M40D 42 6 8 Printed Wiring Board MOTHERBOARD Board Conductor Side M40D 43 6 9 Printed Wiring Board MOTHERBOARD Board Component Side M60D 44 6 10 Printed Wiring Board MOTHERBOARD Board Conductor Side M60D 45 6 11 Printed Wiring Board MOTHERBOARD Board Component Side M80D 46 6 12 Printed Wiring Board MOTHERBOARD Board Conductor Side M80D 47 TABLE OF CONTENTS 6 13 Prin...

Page 5: ...wn because of the potential difference generated by the charged electrostatic load etc on clothing and the human body During repair pay attention to electrostatic break down and also use the procedure in the printed matter which is included in the repair parts The flexible board is easily damaged and should be handled with care NOTES ON LASER DIODE EMISSION CHECK The laser beam on this model is co...

Page 6: ...e lock function in the following procedure Releasing Procedure 1 Press the 1 button to turn the power on 2 Press the FUNCTION button to select the DVD CD function 3 Press the MEGA BASS button and VOCAL FADER button simultaneously for three seconds 4 The message UNLOCKED is displayed on the screen display panel and the disc tray is unlocked Note When LOCKED is displayed on the screen display panel ...

Page 7: ...ary to spread the com pound between parts and heat sink After that execute IC and MOTHERBOARD Board after replace checking guide in page 31 Part No Description 7 300 009 67 THERMAL COMPOUND TIG2000 Spread the compound referring to the ﬁgure below MOTHERBOARD Board M80D Component Side IC3501 IC3502 IC3503 IC2002 thermal compound TIG2000 MOTHERBOARD Board M60D Component Side IC3502 IC3503 IC2002 the...

Page 8: ...TION MOTHERBOARD Board Conductor side view In checking the MOTHERBOARD board make 1 capacitor discharge of C2076 for electrical shock prevention C2076 R 800 5 W 2 Insert the clip etc CD DVD drive tray Insert the clip etc processed to the length of 8 cm or more in the hole on the side of the CDM and push 8 cm or more hole Side view Top view Note Push after it inserts it in this hole well 3 tray 1Re...

Page 9: ...0D In checking the SMPS board make 3 capacitors discharge of C7606 C7217 and C7701 for eletrical shock prevention SMPS Board Conductor side view HCD M40D In checking the SMPS board make 3 capacitors discharge of C6301 C6302 and C6503 for eletrical shock prevention 800 5 W R C6301 C6302 C6503 R 800 5 W 800 5 W R ...

Page 10: ... SMPS board MOTHERBOARD board VFD_IR board PANEL board DC fan sheet SMPS board MOTHERBOARD board LED CONNECTOR board VFD_IR board PANEL board HCD M40D HCD M60D HCD M80D DC fan sheet SMPS board MOTHERBOARD board LED DRIVER board VFD_IR board PANEL board ...

Page 11: ...Page 16 2 8 FRONT H M L PANEL SECTION Page 17 2 9 MOTHERBOARD BOARD FAN DC M40D Page 18 2 10 MOTHERBOARD BOARD DC FAN M60D Page 19 2 11 MOTHERBOARD BOARD DC FAN M80D Page 20 2 3 LOADING PANEL SECTION Page 12 2 4 CDM SECTION M40D Page 13 2 5 CDM SECTION M60D M80D Page 14 2 2 TOP COVER Page 12 SET 2 12 SMPS BOARD MIC USB BOARD M40D Page 21 2 13 SMPS BOARD MIC USB BOARD M60D M80D DC FAN M80D Page 22 ...

Page 12: ...L SECTION 1 six screws BVTP 3 u 10 4 cover top 2 3 2 1 Insert the clip etc 2 3 three claws 4 panel loading section CD DVD drive tray Insert the clip etc processed to the length of 8 cm or more in the hole on the side of the CDM and push 8 cm or more hole Side view Top view Note Push after it inserts it in this hole well ...

Page 13: ... possibility that this machine damages when not correctly installing it Insert is shallow Insert is straight to the interior connector Insert is incline connector connector connector connector connector Note 1 When installing the flexible flat cable ensure that the colored line is not slanted after insertion colored line colored line Insert is straight to the interior Insert is incline flexible fl...

Page 14: ...ctly There is a possibility that this machine damages when not correctly installing it Insert is shallow Insert is straight to the interior connector Insert is incline connector connector connector connector connector Note 1 When installing the flexible flat cable ensure that the colored line is not slanted after insertion colored line colored line Insert is straight to the interior Insert is incl...

Page 15: ...M60D M80D 15 2 6 CDM90 DVBU204 C CDM section front view 3 four screws BVTP 3 u 8 1 one screw BVTP 3 u 8 2 bracket support 6 CDM90 DVBU204 C 5 holder CDM 4 Draw three wires out of the hole in bracket CDM section ...

Page 16: ...ible flat cable 24 core 6 holder FFC 5 three claws 5 two claws 0 flexible flat cable 5 core 9 filament tape sub material 8 filament tape sub material 7 four insulator screws 0 connector qa insulator 6 belt 3 Insert the thin wire clip etc 5 tray qs service optical device 7G qa insulator qa insulator qj ql flexible flat cable 24 core 1 six claws 4 9 8 2 chuck holder assy MB qg flexible flat cable 5 ...

Page 17: ... CN122 M60D M80D flexible flat cable 15 core CN102 M40D 3 claw 3 claw 3 claw 3 claw M40D M60D M80D F F F G F G G G H H H Note When installing the flexible flat cable ensure that the colored line is not slanted after insertion colored line colored line Insert is straight to the interior Insert is incline flexible flat cable flexible flat cable connector connector OK NG ...

Page 18: ...sibility that this machine damages when not correctly installing it Insert is shallow Insert is straight to the interior connector Insert is incline connector connector connector connector connector Note 2 When installing the flexible flat cable ensure that the colored line is not slanted after insertion colored line colored line Insert is straight to the interior Insert is incline flexible flat c...

Page 19: ...P 3 u 8 8 two screws BVTP 3 u 8 9 LED CONNECTOR board 3 two screws BVTP 3 u 8 4 one screw BVTP 3 u 8 2 one screw B 3 u 6 6 panel back 5 qh five screws BVTP 3 u 8 qj four screws BVTP 3 u 8 wa two screws BVTP 3 u 8 wa one screw BVTP 3 u 8 ws two screws BVTP 3 u 8 qk heat sink MB M 7 flexible flat cable 7 core CN2206 wf holder fan H M qg CN3501 4P wd DC fan I 0 CN451 5P qa flexible flat cable 7 core ...

Page 20: ...OK NG NG J I 1 four screws BVTP 3 u 8 4 one screw BVTP 3 u 8 3 two screws BVTP 3 u 8 2 one screw B 3 u 6 6 panel back 5 0 CN451 5P qh three screws BVTP 3 u 8 wa two screws BVTP 3 u 8 wa one screw BVTP 3 u 8 ws two screws BVTP 3 u 8 wf holder fan H M wd DC fan qh three screws BVTP 3 u 8 qh four screws BVTP 3 u 8 qj five screws BVTP 3 u 8 qk heat sink MB H w four sheet thermal ql MOTHERBOARD board q...

Page 21: ...HCD M40D M60D M80D 21 2 12 SMPS BOARD MIC USB BOARD M40D 1 two screws PWH 3 u 8 SUMITITE 1 four screws PWH 3 u 8 SUMITITE 2 SMPS board 3 two screws BVTP 3 u 8 4 MIC USB board chassis bottom section ...

Page 22: ... 2 four screws BVTP 3 u 8 6 two screws BVTP 3 u 8 8 two screws BVTP 3 u 8 9 two screws BVTP 3 u 8 0 bracket fan 50X50 H qa DC fan 7 MIC USB board 3 chassis sub 1 Remove the cable from the hook 4 five screws PWH 3 u 8 SUMITITE 4 four screws PWH 3 u 8 SUMITITE 5 SMPS board M80D M80D chassis bottom section ...

Page 23: ...isplay panel 6 During the serial number display press button Each time button is pressed the screen display panel shows the version of each category software in the fol lowing sequence SC MTK BT BTE PF SUB and return back to model information display 7 Press button and TUNING button simultane ously for 3 seconds to exit USER RESET The user reset clears all data including preset data stored in the ...

Page 24: ... CHECK Procedure 1 Turn the power on 2 Input the following signal from Signal Generator to FM antenna input directly Carrier frequency A 87 5 MHz B 98 MHz C 108 MHz Deviation 75 kHz Modulation 1 kHz ANT input 35 dBu EMF Note Please use 75 ohm coaxial cable to connect SG and the set You cannot use video cable for checking Please use SG whose output impedance is 75 ohm 3 Set to FM tuner function and...

Page 25: ... signal to SMPS board is checked Is following power voltage OK Main on NO6501 PIN 9 Standby Low 0V Demo Mode Hi 3 3V Power On Hi 3 3V NO6501 PIN 1 4 5 CN6500 PIN 6 7 8 9 Standby 17 4V 5 58 5V 5 Demo Mode 17 4V 5 58 5V 5 Power On 17 4V 5 58 5V 5 1 AC input 2 Fuse 3 MAIN power transformer 4 NO6501 connector Pin 1 Audio 17V Pin 3 Audio GND Pin 4 LED 17V Pin 5 LED 17V Pin 6 LED GND Pin 7 LED GND Pin 8...

Page 26: ...al to SMPS board is checked Is following power voltage OK 1 AC input 2 Fuse 3 MAIN power transformer 4 NO7700 connector Pin 1 PGND Pin 3 PGND Pin 4 PVDD DC 58 5V Pin 5 PVDD DC 58 5V Pin 1 Audio 13 5V Pin 3 Audio GND Pin 4 LED 13 5V Pin 5 LED 13 5V Pin 6 LED GND Pin 7 LED GND Pin 8 AC DET Pin 9 Main ON Pin 10 Network ON Pin 11 Latch ON 5 NO7600 connector 6 SUB power transformer 7 SUB Fuse Main on N...

Page 27: ... JL071 circumference circuit for 3 3V Yes A No No No No No Checks circumference circuit for SL SL of IC401 Checks circumference circuit of IC301 FMO Signal REMOVE COVER TOP TURN ON TRAY IN The Sled motor has a problem Replaces BU Checks CN402 SP SP signal Does it output the signal The Spindle motor has a problem Replaces BU Checks circumference circuit for SP SP of IC401 Checks circumference circu...

Page 28: ...END No No Checks JL306 LD780 signal Does it output 2V when laser become luminous Checks circumference circuit of Q402 Checks circumference circuit of IC301 LDO1 The Optical pickup has a problem Replaces BU DISC IN No A Is output level of RF signal JL317 up to standard RF Level 1 05 0 45 Vpp Test disc CD YEDS 18 DVD HLX 503 NTSC or HLX 504 PAL Replaces BU if it is not up to standard No No If it is ...

Page 29: ... PROTECT3 is not displayed when removing the speaker and turning the power on Check that IC2002 pin 27 32 35 and 39 is short to GND PVDD Check and replace the speaker Exchange IC2002 Exchange IC3501 Exchange IC3502 Exchange IC3503 MOTHERBOARD board damaged Exchange the complete MOTHERBOARD board Check that IC3501 pin 27 32 35 and 39 is short to GND PVDD M80D Check that IC3502 pin 27 32 35 and 39 i...

Page 30: ... 39 SPEAKER FRONT L pin 27 and 32 SPEAKER FRONT R Check that the signal is outputted from IC3503 pin 35 39 27 and 32 SPEAKER WOOFER R M60D M80D The sound is not outputted MOTHERBOARD board damaged Exchange the complete MOTHERBOARD Board MOTHERBOARD board damaged Exchange the complete MOTHERBOARD board Exchange IC2001 Exchange IC2002 Exchange IC3503 Exchange IC3502 Exchange IC3501 Check that the si...

Page 31: ...o Max sound field set to default Mega Bass set to ON Play song Billie Jean By Michael Jackson for 2 minutes Check for any abnormality Protect 3 is displayed Set Reset to DEMO No display etc No Yes No Yes MOTHERBOARD Mount Amplifi er Diagnosis Flow 3 3 3 IC and MOTHERBOARD Board after replace checking guide After IC3501 M80D IC3502 IC3503 M60D M80D IC2002 and the complete MOTHERBOARD Board change c...

Page 32: ...CL2035 JL2015 CL2036 JL2016 R137 CL2038 JL2018 R139 CL2039 R522 R524 R330 R719 C102 R1022 R1023 R140 R528 R1024 JL2020 CL2040 R1025 R529 JL2021 CL2041 R1026 CL2042 R143 R1027 CL2043 R144 R720 CL2044 R145 R339 CL2045 R146 R722 JL2026 R723 R917 R147 R148 R149 JL2029 R532 R533 R534 3 4 1 2 CN900 JL2221 C111 JL2222 C306 C112 JL2223 C114 JL2224 JL2030 C115 JL2031 R152 JL2033 C117 C118 R348 C2000 JL2034...

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