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HCD-H331/H331D

MINI Hi-Fi COMPONENT SYSTEM

US Model

HCD-H331/H331D

Canadian Model

E  Model

Australian  Model

HCD-H331

r

 HCD-H331/H331D is the tuner, deck,

CD and amplifier section in MHC-331,
MHC-D2, MHC-G33.

Photo : HCD-H331

Dolby noise reduction manufactured under license from
Dolby Laboratories Licensing Corporation.
“DOLBY” and the double-D symbol 

a

 are trademarks of

Dolby Laboratories Licensing Corporation.

AUDIO POWER SPECIFICATIONS
POWER OUTPUT AND TOTAL
HARMONIC DISTORTION :
with 6 ohm loads, both channels driven,
from 40-20kHz ; rated 100 watts per
channel minimum RMS power, with no
more then 0.9 % total harmonic distortion
from 250 milliwatts to rated output.

CD player section

System

Compact disc and digital audio
system

Laser

Semiconductor laser

Laser output

Max 44.6

µ

W*

*This output is the value measured at

a distance of 200 mm from the ob-
jective lens surface on the Optical
Pick-up Block with 7 mm aperture.

Wavelength

780–790 nm

Frequency response

2Hz – 20kHz  (± 0.5 dB)

Signal-to-noise ratio

More than 90 dB

Dynamic range

More than 90 dB

Tuner section

FM stereo, FM/AM superheterodyne tuner

FM tuner section

Tuning range US, Canadian model :

      87.5 - 108MHz (100kHz step)
      EXCEPT US, Canadian model :
      87.5 - 108MHz (50kHz step)

Antenna

FM lead antenna

Antenna terminals

75 ohm unbalanced

Intermediate frequency

10.7 MHz

AM tuner section

Tuning range

US, Canadian model :

531-1,710kHz (with the tuning
interval set at 9 kHz)
530-1,710kHz (with the tuning
interval set at 10 kHz)

 E, Argentine, Australian, Mexican
 model :

531-1,602kHz (with the tuning
interval set at 9 kHz)
530-1,710kHz (with the tuning
interval set at 10 kHz)

Antenna

AM loop antenna
External antenna terminals

Intermediate frequency

450kHz

Amplifier section

US, Canadian model :
  FTC   100W+100W (8ohm, 40-20kHz, 0.9% THD)
  Continuous RMS power output
             120W + 120W (8 ohm, 1kHz, 5% THD)
EXCEPT US, Canadian model :
  Peak music power output
           400W
  Continuous RMS power output
             20W + 20W (6 ohm, 1kHz, 10% THD)
Inputs
  VIDEO IN (phono jacks) :

voltage 450 mV
impedance 47 kilohm

Outputs
   PHONES (stereo phono jack) :

accepts headphones of 8 ohm or more

   SPEAKER :

accepts impedance of 6 to 16 ohm

   SUPER WOOFER :

voltage 1V, impedance 1 kilohms
(HCD-H331 only)

–Continued on page 2–

SPECIFICATIONS

CD 

Section

Model Name Using Similar Mechanism

HCD-H881/H881D

CD Mechanism Type

CDM38-5BD19

Base Unit Name

BU-5BD19

Tape deck 

Section

Model Name Using Similar Mechanism

NEW

Tape Transport Mechanism Type

TCM-YSW47C24

SERVICE MANUAL

MICROFILM

Summary of Contents for HCD-H331

Page 1: ...ning range US Canadian model 87 5 108MHz 100kHz step EXCEPT US Canadian model 87 5 108MHz 50kHz step Antenna FM lead antenna Antenna terminals 75 ohm unbalanced Intermediate frequency 10 7 MHz AM tuner section Tuning range US Canadian model 531 1 710kHz with the tuning interval set at 9 kHz 530 1 710kHz with the tuning interval set at 10 kHz E Argentine Australian Mexican model 531 1 602kHz with t...

Page 2: ...l 8 4 MECHANICAL ADJUSTMENTS 9 5 ELECTRICAL ADJUSTMENTS 9 6 EXPLANATION OF IC TERMINALS 14 7 DIAGRAMS 7 1 Block Diagram CD Section 19 7 2 Block Diagram Main Section 21 7 3 Circuit Board Location 25 7 4 Printed Wiring Boards Main Section 26 7 5 Schematic Diagram Main Section 2 2 29 7 6 Schematic Diagram Main Section 1 2 31 7 7 Schematic Diagram Panel Section 36 7 8 Printed Wiring Boards Panel Secti...

Page 3: ...RK ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY ATTENTION AU COMPOSANT AYANT RAPPORT À LA SÉCURITÉ LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONN...

Page 4: ...hree methods 1 A commercial leakage tester such as the Simpson 229 or RCA WT 540A Follow the manufacturers instructions to use these instruments 2 A battery operated AC milliammeter The Data Precision 245 digital multimeter is suitable for this job 3 Measuring the voltage drop across a resistor by means of a VOM or battery operatedAC voltmeter The limit indication is 0 75V so analog meters must ha...

Page 5: ...on clothing and the human body During repair pay attention to electrostatic breakdown and also use the procedure in the printed matter which is included in the repair parts The flexible board is easily damaged and should be handled with care NOTES ON LASER DIODE EMISSION CHECK The laser beam on this model is concentrated so as to be focused on the disc reflective surface by the objective lens in t...

Page 6: ... 6 SECTION 2 GENERAL This section is extracted from instruction manual HCD H331 ...

Page 7: ...TION 3 DISASSEMBLY Note Follow the disassembly procedure in the numerical order given 3 1 FRONT PANEL REMOVAL 3 2 CD BLOCK REMOVAL 1 Screw BVTT 3X8 S 1 Screw BVTT 3X8 S 2 Loading panel 3 CD block CDM38 5BD19 ...

Page 8: ... 3 3 LID A B ASSY CASSETTE MECHANISM DECK BLOCK REMOVAL 3 Screw BVTP 2 6X8 Button EJECT Button EJECT 1 1 4 2 2 Lid A assy Cassette Lid B assy Cassette Front panel section Mechanism deck block TCM YSW47C24 ...

Page 9: ...nch rTape Tension Measurement Torque Meter Meter Reading CQ 403A more than 100g more than 3 53 oz DECK SECTION 1 The adjustment should be performed in the publication Be sure to make playback adjustment at first 2 The adjustment and measurement should be performed for both L CH and R CH r Switch position DOLBY NR switch OFF FUNCTION button OFF EFECT switch OFF DBFB switch OFF 3 Input point and out...

Page 10: ... as follows Adjustment Level OUTPUT level 7 2 to 8 2dB 301 5 to 338 3 mV level Difference between Channels within 0 5dB Comfrim the OUTPUT level does not change in playback mode while changing the mode from playback to stop several times Adjustment Location MAIN board see page 11 2 Turn the adjustment screw for the maximum output levels If these levels do not match turn the adjustment screw until ...

Page 11: ...al recorded in step1 become adjustment level as follows 4 If these levels do not adjustment level adjustment the RV304 L CH and RV404 R CH to repeat step 1 and 4 Adjustment level Playback output of 315Hz to playback output of 10kHz 0 0 5dB Adjustment Location MAIN board Record Level Adjustment DECK B Procedure 1 Mode record set AF OSC attenuator 47k Ω 47k Ω Input point see page 9 315Hz 51 2mV 23 6...

Page 12: ...Check oscilloscope TP FEO BD board TP VC Procedure 1 Connect oscilloscope to test point TP VC and TP FEO on BD board 2 Connect between test point TP FOK and GND by lead wire 3 Turned Power switch on 4 Put disc YEDS 18 in and turned Power switch on again and actuate the focus search actuate the focus search when disc table is moving in and out 5 Check the oscilloscope waveform S curve is symmetrica...

Page 13: ... and check this level Traverse waveform specified value r A B 2 A B X100 less than 7 r A B 300 100mVp p level 300 100mVp p A B 0V 6 Remove the lead wire connected in step 1 Focus Tracking Gain Adjustment RV102 RV103 This gain has a margin so even if it is slightly off There is no prob lem Therefore do not perform this adjustment Please note that it should be fixed to mechanical center position whe...

Page 14: ...ram analizer signal input Not used Ground 25 28 KEY IN 1 4 I Key matrix input 29 AVDD 5V 30 AVREF 31 JOG IN B I Not used Ground 32 XT2 I Not used Open 33 VSS Ground 34 X1 I X tal 5MHz 35 X2 O 36 37 LED7 8 O LED drive signal output 38 39 LED5 6 O Not used Open 40 43 LED1 4 O LED drive signal output 44 VOL IN A I Volume encoder signal input 45 JOG IN A I Not used Ground 46 RDY MG I RDY signal from m...

Page 15: ...Table Sensor input 27 RDS INT I RDS DATA START signal input Not used Ground 28 RDS DATA I RDS DATA input Not used Ground 29 DF LAT O Latch output to the digital filter IC104 30 SENS I Sens signal input from the DSP IC103 31 XRST O CD reset signal output terminal 32 MG RDY I O System control IC500 with Ready signal input output L Ready 33 ADJ I CD test mode terminal L ADJ Mode 34 GM REQ I Data tran...

Page 16: ...r speaker Relay Drive output Not used Open 67 POWER ON O Power ON output L ON 68 CD POWER O CD power switch output 69 PROLOG LAT O Not used Open 70 MUTE O Mute ON OFF control L Mute ON 71 COM CLK O System clock COM output 72 COM DIN I Serial data input from tuner 73 COM DATA O Serial data COM output 74 K COM ON O Not used Open 75 RIDDED LED O Not used Open 76 PROLOG ON O Not used Open 77 DBFB HIGH...

Page 17: ...ion L Stereo 94 TUNED I FM AM Tuning identification L Tuning 95 ST CE O Chip enable output to Tuner 96 DELAY SEL MIC O Not used Ground 97 DELAY ON O Delay ON OFF control output Not used Ground 98 DELAY LEVEL A O Delay level control output Not used Ground 99 DELAY LEVEL B O Delay level control output Not used Ground 100 VDD Power supply 5V Pin No Pin name I O Description ...

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Page 26: ...389 144 A MAIN BOARD COMPLETE H331D 11 1 776 240 11 WIRE FLAT TYPE 19 CORE 12 4 965 822 01 FOOT 13 1 575 651 11 CORD POWER AR 13 1 575 653 11 CORD POWER E MX 13 1 690 608 11 CORD POWER AUS 13 1 690 609 21 CORD POWER US Canadian F1601 1 532 350 00 FUSE TIME LAG T4 0A 250V E AUS MX AR F1601 1 533 419 11 FUSE GLASS CYLINDRICAL DIA 5 4 0A 125V US Canadian F1602 1 532 350 00 FUSE TIME LAG T4 0A 250V E ...

Page 27: ...32 810 11 CUSHION FL 63 4 978 168 01 HOLDER FL TUBE 64 A 4389 137 A PANEL BOARD COMPLETE 65 1 773 020 11 WIRE FLAT TYPE 15 CORE 66 4 951 620 41 SCREW 2 6 BVTP 67 X 4946 698 1 BUTTON CD PLAY ASSY 68 X 4946 706 1 BUTTON T B ASSY 69 4 978 726 21 BUTTON TUNER BAND 70 4 978 737 01 INDICATOR EFFECT 71 4 978 734 01 INDICATOR EFECT 72 4 978 738 01 INDICATOR WARP 73 4 978 742 01 HOLDER MULTI LED 74 4 978 8...

Page 28: ...1 3 931 791 01 SCREW 112 3 931 809 01 BUTTON S HOLDER 113 3 931 805 01 SPRING 114 3 369 927 01 ARM CONNECT 115 3 369 928 01 ARM RELEASE 116 3 931 792 01 BUTTON R HOLDER 117 3 369 931 01 BELT 118 3 918 742 01 HOLDER MOTOR 119 3 343 896 01 SCREW MOTOR 120 3 343 897 01 WASHER RUBBER 121 1 698 705 11 MOTOR WIRE 122 3 931 808 01 LUG PLATE M1 X 3372 231 1 MOTOR ASSY CAPSTAN REEL Ref No Part No Descripti...

Page 29: ...FUNCTION 166 3 362 946 01 LEVER SW 167 3 362 958 01 SCREW DECK B 168 3 362 947 01 LEVER REC DECK B 169 3 362 954 01 SPRING 170 3 362 955 01 SPRING 171 3 362 956 01 SPRING 172 3 932 552 01 SPRING 173 3 362 953 01 ARM PAUSE 174 3 362 948 01 LEVER PLAY 175 3 362 949 01 LEVER REW 176 3 362 950 01 LEVER FF 177 3 362 951 01 LEVER SE 178 3 362 952 01 LEVER PAUSE 179 3 362 984 01 HEAD BASE 180 3 362 983 0...

Page 30: ...ription Remark Ref No Part No Description Remark 221 3 362 969 01 IDLER ASSY PF 222 3 918 736 01 WASHER 223 X 3363 315 1 GEAR CAM 224 3 369 962 01 SPRING COMPRESSION 225 3 369 961 01 WASHER 226 3 366 352 01 SCREW 227 3 362 973 01 AS BASE 228 3 362 978 01 SPRING PLATE 229 3 362 977 01 SPRING 230 3 362 976 01 LEVER CONTROL 231 3 362 975 01 LEVER SENSOR 232 3 387 697 01 SENSOR 233 3 918 741 01 SCREW ...

Page 31: ...2 SHAFT ASSY WORM 254 4 977 943 01 BELT TURN 1 2 255 4 977 956 01 WHEEL WORM 256 1 658 577 11 MOTOR TURN BOARD 257 4 977 944 01 TRAY SEIDE 258 1 658 576 11 SENSOR BOARD 259 4 977 941 01 BEARING WORM 260 X 4924 457 1 ROLLER ASSY 261 4 934 376 01 SHAFT ROLLER M701 A 4660 586 A MOTOR ASSY TURN 8 6 DISC TABLE ASSY SECTION CDM38 5BD19 CDM38 5BD19 10 ...

Page 32: ... 1 452 538 11 MAGNET 308 1 776 042 11 WIRE FLAT TYPE 8 CORE 309 1 658 575 11 CONNECTOR BOARD 310 X 4946 668 1 CHASSIS CDM ASSY 311 4 933 134 01 SCREW PTPWH M2 6X6 312 1 658 578 11 MOTOR SLIDE BOARD 313 4 951 620 41 SCREW 2 6 BVTP 314 X 4946 666 1 HOLDER BU ASSY 315 4 982 447 01 SPRING BU COMPRESSION 316 1 776 442 11 WIRE FLAT TYPE 19 CORRE M801 A 4660 586 A MOTOR ASSY SLIDE S851 1 473 335 11 ENCOD...

Page 33: ...357 A 4673 402 A BD BOARD COMPLETE 358 4 951 620 01 SCREW 2 6X8 BVTP M101 X 4917 523 4 BASE OUTSERT ASSY SPINDLE M102 X 4917 504 1 MOTOR ASSY SLED S101 1 572 085 11 SWITCH LEAF LIMIT SW 8 8 BASE UNIT SECTION BU 5BD19 The components identified by mark or dotted line with mark are criti cal for safety Replace only with part number speci fied Les composants identifiés par une marque sont critiques po...

Page 34: ...AMIC CHIP 0 1uF 25V C120 1 135 201 11 TANTALUM CHIP 10uF 20 4V C121 1 163 038 91 CERAMIC CHIP 0 1uF 25V C122 1 164 232 11 CERAMIC CHIP 0 01uF 50V C123 1 163 038 91 CERAMIC CHIP 0 1uF 25V C124 1 126 607 11 ELECT CHIP 47uF 20 4V C125 1 164 232 11 CERAMIC CHIP 0 01uF 50V C126 1 163 038 91 CERAMIC CHIP 0 1uF 25V C127 1 164 695 11 CERAMIC CHIP 0 0022uF 5 50V C128 1 163 135 00 CERAMIC CHIP 560PF 5 50V C...

Page 35: ...5 1 10W R154 1 216 065 00 METAL CHIP 4 7K 5 1 10W R156 1 216 085 00 METAL CHIP 33K 5 1 10W R157 1 216 069 00 METAL CHIP 6 8K 5 1 10W R158 1 216 001 00 METAL CHIP 10 5 1 10W VARIABLE RESISTOR RV101 1 241 396 11 RES ADJ METAL GLAZE 22K FOCUS BIAS RV102 1 241 396 11 RES ADJ METAL GLAZE 22K FOCUS GAIN RV103 1 241 396 11 RES ADJ METAL GLAZE 22K TRACKING GAIN SWITCH S101 1 572 085 11 SWITCH LEAF LIMIT S...

Page 36: ...PF 10 50V C330 1 162 301 11 CERAMIC 0 0015uF 30 16V C331 1 107 599 11 CERAMIC 27PF 5 500V C332 1 101 890 00 CERAMIC 75PF 5 50V C333 1 162 288 31 CERAMIC 330PF 10 50V C334 1 102 973 00 CERAMIC 100PF 5 50V C335 1 162 286 21 CERAMIC 220PF 10 50V C336 1 162 286 21 CERAMIC 220PF 10 50V C340 1 124 925 11 ELECT 2 2uF 20 100V C351 1 130 478 00 MYLAR 0 0039uF 5 50V C352 1 130 478 00 MYLAR 0 0039uF 5 50V C3...

Page 37: ... 00 MYLAR 0 0056uF 5 50V C958 1 162 600 11 CERAMIC 0 0047uF 30 16V C959 1 130 474 00 MYLAR 0 0018uF 5 50V C960 1 126 964 11 ELECT 10uF 20 50V C961 1 126 964 11 ELECT 10uF 20 50V C962 1 136 165 00 FILM 0 1uF 5 50V C963 1 136 165 00 FILM 0 1uF 5 50V C964 1 126 964 11 ELECT 10uF 20 50V C965 1 130 479 00 MYLAR 0 0047uF 5 50V C1001 1 126 955 11 ELECT 4700uF 20 35V C1002 1 126 953 11 ELECT 2200uF 20 35V...

Page 38: ...DE 11ES2 D1033 8 719 200 82 DIODE 11ES2 D1034 8 719 200 82 DIODE 11ES2 D1035 8 719 200 82 DIODE 11ES2 D1036 8 719 200 82 DIODE 11ES2 D1037 8 719 200 82 DIODE 11ES2 D1038 8 719 200 82 DIODE 11ES2 D1039 8 719 200 82 DIODE 11ES2 D1040 8 719 200 82 DIODE 11ES2 D1041 8 719 200 82 DIODE 11ES2 D1042 8 719 200 82 DIODE 11ES2 D1043 8 719 200 82 DIODE 11ES2 D1044 8 719 200 82 DIODE 11ES2 D1045 8 719 200 82 ...

Page 39: ...889 00 CARBON 270K 5 1 4W R312 1 249 404 00 CARBON 82 5 1 4W R313 1 247 882 11 CARBON 130K 5 1 4W R314 1 247 850 11 CARBON 6 2K 5 1 4W R315 1 247 863 91 CARBON 22K 5 1 4W R320 1 249 432 11 CARBON 18K 5 1 4W R321 1 249 429 11 CARBON 10K 5 1 4W R322 1 249 431 11 CARBON 15K 5 1 4W R323 1 249 429 11 CARBON 10K 5 1 4W R324 1 249 425 11 CARBON 4 7K 5 1 4W R325 1 249 421 11 CARBON 2 2K 5 1 4W R326 1 249 ...

Page 40: ...R738 1 249 423 11 CARBON 3 3K 5 1 4W R739 1 249 429 11 CARBON 10K 5 1 4W R740 1 247 863 91 CARBON 22K 5 1 4W AUS NEW TYPE R740 1 249 423 11 CARBON 3 3K 5 1 4W AUS FORMER TYPE R740 1 249 425 11 CARBON 4 7K 5 1 4W E MX AR NEW TYPE R740 1 249 427 11 CARBON 6 8K 5 1 4W E MX AR FORMER TYPE R740 1 249 427 11 CARBON 6 8K 5 1 4W H331D R741 1 247 863 91 CARBON 22K 5 1 4W AUS NEW TYPE R741 1 249 425 11 CARB...

Page 41: ...425 11 CARBON 4 7K 5 1 4W R1235 1 249 435 11 CARBON 33K 5 1 4W R1236 1 249 441 11 CARBON 100K 5 1 4W R1237 1 249 429 11 CARBON 10K 5 1 4W R1240 1 249 438 11 CARBON 56K 5 1 4W R1241 1 247 791 91 CARBON 22 5 1 4W R1242 1 249 429 11 CARBON 10K 5 1 4W R1243 1 249 383 11 CARBON 1 5 5 1 6W R1245 1 247 863 91 CARBON 22K 5 1 4W R1250 1 249 421 11 CARBON 2 2K 5 1 4W R1251 1 249 417 11 CARBON 1K 5 1 4W R125...

Page 42: ... 10 50V C509 1 162 282 31 CERAMIC 100PF 10 50V C510 1 162 282 31 CERAMIC 100PF 10 50V C511 1 162 282 31 CERAMIC 100PF 10 50V C512 1 162 282 31 CERAMIC 100PF 10 50V C513 1 162 294 31 CERAMIC 0 001uF 10 50V C514 1 126 967 11 ELECT 47uF 20 50V C515 1 162 306 11 CERAMIC 0 01uF 30 16V C516 1 124 584 00 ELECT 100uF 20 10V C517 1 162 306 11 CERAMIC 0 01uF 30 16V C522 1 162 306 11 CERAMIC 0 01uF 30 16V C5...

Page 43: ...1 CARBON 2 2K 5 1 4W R546 1 249 429 11 CARBON 10K 5 1 4W R547 1 249 421 11 CARBON 2 2K 5 1 4W R548 1 249 407 11 CARBON 150 5 1 4W R549 1 249 407 11 CARBON 150 5 1 4W R550 1 249 407 11 CARBON 150 5 1 4W R557 1 247 807 31 CARBON 100 5 1 4W R558 1 247 807 31 CARBON 100 5 1 4W R559 1 247 807 31 CARBON 100 5 1 4W R560 1 247 807 31 CARBON 100 5 1 4W R561 1 247 807 31 CARBON 100 5 1 4W R562 1 247 807 31 ...

Page 44: ...D POWER E MX 13 1 690 608 11 CORD POWER AUS 13 1 690 609 21 CORD POWER US Canadian 65 1 773 020 11 WIRE FLAT TYPE 15 CORE 121 1 698 705 11 MOTOR WIRE 151 1 500 322 11 HEAD WIRE E DECK B 153 1 500 319 11 HEAD HOLDER DECK B 155 1 500 320 11 HEAD WIRE R P DECK B 156 1 500 321 11 HEAD WIRE P B DECK A 214 1 762 610 11 SWITCH PLATE 215 1 762 613 11 SWITCH WIRE LEAF DECK A 216 1 762 612 11 SWITCH WIRE LE...

Page 45: ...FRONT 4 981 030 01 CUSHION REAR HARDWARE LIST 1 7 682 548 04 SCREW BVTT 3X8 S 2 7 685 650 79 SCREW BVTP 3X16 TYPE2 IT 3 3 7 621 770 87 SCREW PTT 2 6X5 S 4 7 685 782 01 SCREW PTT 2X5 S 5 7 621 773 86 SCRTEWTOTSU PTTWH 2 6X4 6 7 621 255 25 SCREW PTT 2X4 S 7 7 685 104 19 SCREW P 2X6 TYPE2 NON SLIT 8 7 685 646 79 SCREW BVTP 3X8 TYPE2 N S 9 7 621 255 15 SCREW P 2X3 10 7 621 775 10 SCREW B 2 6X4 Ref No ...

Page 46: ... 9 960 572 11 Sony Corporation Consumer A V Products Company Home A V Products Div English 96C027040 1 Printed in Singapore 1996 3 Published by Home A V Products Div Quality Engineering Dept HCD H331 H331D ...

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