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Sony DRN-XM01C, Service Manual

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Sony DRN-XM01C Service Manual Download Page 54

DRN-XM01C/XM01R/XM01H/
XM01CK/XM01HK

REVISION  HISTORY

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Ver.

Date

Description of Revision

1.0

2001.09

New

Addition of servicing notes

1.1

2001.12

Correction of test mode

Change of Parts No. for R52 and R53 on BB board

(ENG-01027)

1.2

2002.11

Change of parts supply classification (IC102 and IC103)

(ENG-02036)

Summary of Contents for DRN-XM01C

Page 1: ... in the home cradle with the home stand Approx 102 53 128 mm w h d Approx 4 1 8 2 1 8 5 1 8 inches Mass Main unit Approx 220 g 7 8 oz When the main unit is installed in the car cradle with the car stand Approx 380 g 13 4 oz When the main unit is installed in the home cradle with the home stand Approx 300 g 10 6 oz Remote commander Power requirements 3V DC one CR2025 lithium battery Dimensions Appr...

Page 2: ...L 5 3 DISASSEMBLY 7 3 1 Front Panel Assy 7 3 2 LCD Board 7 3 3 Lower Cabinet Assembly Upper Cabinet Assembly 8 3 4 BB Board DC FAN 8 3 5 CPU Board USB Board 9 4 TEST MODE 10 4 1 Test Mode 10 4 2 Diagnostic Mode 11 4 3 System Error List 11 5 SERVICE TOOL 5 1 Installing USB Driver 12 5 2 Installing DRN XM01 Service Tool 19 5 3 How To Use DRN XM01 Service Tool 22 6 DIAGRAMS 26 6 1 Block Diagram Tuner...

Page 3: ...he dedicated software Then write the newest program in the flash memory Contents of the user setup are automatically cleared Turn on the power of the DRN XM01 Write the radio ID that is displayed on the CH0 into the label Then attach the label to the DRN XM01 After that update the contract with the XM Radio Inc Ltd accordingly When the BB board is replaced Connect the DRN XM01 to a PC with the USB...

Page 4: ...er cabinet assembly Lower cabinet assembly Front panel assy LCD board CN301 CN502 CN501 CN102 CPU board BB board XM Antenna DC IN 6V SERVICE POSITION Disassemble and remove A from the cradle Connect A to the set as shown below Then connect XM antenna and power supply ...

Page 5: ...5 DRN XM01C XM01R XM01H XM01CK XM01HK SECTION 2 GENERAL This section is extracted from instruction manual ...

Page 6: ...6 DRN XM01C XM01R XM01H XM01CK XM01HK ...

Page 7: ...WER CABINET ASSEMBLY UPPER CABINET ASSEMBLY BB BOARD DC FAN CPU BOARD USB BOARD 3 2 LCD BOARD 2 Three claws 4 Flexible board 20P CN301 B A C 3 While pushing the button release L and the button release R in the direction of the arrow A and B remove the front panel assy in the direction of the arrow C 5 Front panel assy 1 Two screws M1 7 Button release L Button release R 2 Two claws 1 Two screws M1 ...

Page 8: ... 2 Three claws 3 Flexible board 30P CN102 5 Upper cabinet assembly 4 Lower cabinet assembly Remove the upper cabinet assembly in the direction of the arrow 1 Five screws BTP 2 6 10 5 Remove the BB board in the direction of the arrow 3 Two screws M1 7 6 1 DC fan CN104 4 Two claws 2 Two cables with connector ...

Page 9: ...5 CPU BOARD USB BOARD 8 Three claws 1 Flexible board 30P CN501 2 Flexible board 20P CN502 5 Flexible board USB CN2 CN504 3 Flexible board JOG CN503 9 Remove the CPU board in the direction of the arrow 7 Screw M1 7 6 4 Screw M1 7 6 6 USB board ...

Page 10: ... button LCD displays reverse checkers and the backlight is bright 5 Press the preset 2 button LCD displays lateral stripes and the backlight is bright 6 Press the preset 3 button LCD displays vertical stripes and the backlight is bright 7 Press the preset 4 button LCD displays chekers and the backlight is dim 8 Press the preset 5 button LCD displays reverse chekers and the backlight is dim 9 Press...

Page 11: ...E5 Tuner Stat STATE6 Audio Err STATE7 Gen Err STATE8 Ext Err0 STATE9 Ext Err1 Up Down 4 Press the DSPL BACK button to return the DIAG MENU BER Display Mode Procedure 1 Select the MENU BER and press the JOG roller 2 The following message is displayed XXX1 XXX2 XXX3 XXX4 XXX5 X6 X7 XXX1 SAT1 BER 4 digits Hex data XXX2 SAT2 BER 4 digits Hex data XXX3 TERR BER 4 digits Hex data XXX4 RS Error Byte 4 di...

Page 12: ...lows Applicable OSs are Windows98SE Windows 2000 and Windows ME USB can be connected Installation For Windows 98SE 1 Insert the driver software program CD into the PC 2 Connect the PC and DRN XM01 with USB cable 3 After a while the following dialog box appears Press the Next button 4 Then the following dialog box appears Select Search for the best driver for your device Recommended and press the N...

Page 13: ... Then the following dialog box appears Click on the check box Specify a location and press the Browse button 6 The following file selector dialog box appears Select CD drive Driver CD drive is F in this sample picture and press the OK button ...

Page 14: ...14 DRN XM01C XM01R XM01H XM01CK XM01HK 7 Confirm the path and press the NEXT button 8 After a while the following dialog box appears Press the NEXT button ...

Page 15: ...and the following dialog box appears Press the Finish button to terminate the installation program For Windows 2000 1 Insert the driver software program CD into the PC 2 Connect the PC and DRN XM01 with USB cable 3 After a while the following dialog box appears Press the NEXT button ...

Page 16: ...XM01CK XM01HK 4 Then the following dialog box appears Select Search for suitable driver for my device recommended and press the NEXT button 5 Then the following dialog box appears Select CD ROM drives and press the NEXT button ...

Page 17: ... XM01CK XM01HK 6 After a while the following dialog box appears Press the Next button 7 After a while installation is completed and the following dialog box appears Press the Finish button to terminate the installation program ...

Page 18: ... the PC and DRN XM01 with USB cable 3 After a while the following dialog box appears Click the check box Automatic search for a better driver Recommended and press the NEXT button 4 After a while installation is completed and the following display appears Press the Finish button to terminate the installation program ...

Page 19: ...vironments of a PC to which DRN XM01 Service Tool is installed are as follows Applicable OSs are Windows98SE Windows 2000 and Windows ME USB can be connected USB driver for DRN XM01 is installed Installation 1 Insert DRN XM01 Service Tool CD into the PC 2 Open DRN XM01 Service Tool in the CD drive with Explorer or the like and double click Setup exe Ver 1 1 2001 12 ...

Page 20: ...XM01CK XM01HK 3 The following dialog box appears after a while Press the Next button 4 The following dialog box appears Select an appropriate folder by pressing the Browse button as desired Press the Next button Ver 1 1 2001 12 ...

Page 21: ...1H XM01CK XM01HK 5 The following dialog box appears Change if required and press the Next button 6 The following dialog box appears after a while Press the Finish button to terminate the installation program Ver 1 1 2001 12 ...

Page 22: ...ower of the DRN XM01 is not turned on the DRN XM01 Service Tool firmware can be activated but an error occurs during sequence of the execution So be sure to turn on the power of the DRN XM01 Because DRN XM01 Service Tool firmware cannot be updated if the power of the DRN XM01 is not turned on 2 Select Start t Program t DRN XM01ServiceTool to start up the tool 3 When DRN XM01ServiceTool starts up t...

Page 23: ...ion rom for the DRN XM01 and confirm the file version that appears in File Version 4 text box When the characters are displayed in the Serial No text box input the serial number that is printed on the label on the back of the machine into the Serial No text box 5 When Firmware t Write Firmware is selected the following progress dialog box appears Ver 1 1 2001 12 ...

Page 24: ...the OK button is pressed in step 6 Radio ID appears in the Radio ID 5 text box 6 When writing of the firmware is completed the pop up menu appears as shown below Confirm that the writing of the firmware has completed with normal end Ver 1 1 2001 12 ...

Page 25: ...en View t Log File is selected Notepad appears enabling you to view the firmware logs saved by this software up to present If this file is cleared by mistake or the contents are re written or the tool is uninstalled the logs will disappear Ver 1 1 2001 12 ...

Page 26: ... impedance 10 MΩ Voltage variations may be noted due to normal produc tion tolerances Waveforms are taken with a oscilloscope Voltage variations may be noted due to normal produc tion tolerances Circled numbers refer to waveforms Signal path F SAT f TER Note on Printed Wiring Boards X parts extracted from the component side Pattern from the side which enables seeing The other layers patterns are n...

Page 27: ... CDEC_INT DEC_RESET SDEC_INT I2C_DATA I2C_CLK I2C_DATA I2C_CLK DAC_CLK DAC_DATA DAC_LE DAC_RESET MUTE FAN DRIVER Q106 109 FAN1 5 1 4 IC50 SWITCHING REG FB EXT CE 3 4 5 IC53 3 3V REG VOUT EXT CE 1 3 A D_2 5V TUNER_3 3V DEC_ 2 5V 4 IC54 2 5V REG VOUT VDD CE 1 3 4 IC52 5V REG VOUT VDD CE FU3 FU4 4V Q55 LF103 Q52 POWER SWITCH 5 1 4 IC51 SWITCHING REG FB EXT CE FROM CRADLE TO CRADLE ANT_5V ANT_5V D102 ...

Page 28: ... 7 AD0 15 AD0 15 ADDRESS BUS A0 18 14 13 31 32 AD0 15 A0 15 A0 16 A1 18 A18 A17 A16 A18 A17 A16 JOG A JOG_A INT2 JOG B AN7 JOG_B SW1 IC4 IC509 EEPROM 1 BUZZER DRIVER Q502 BUF Q501 BZ501 IC1 2 1 IC11 2 3 D2 9 D3 D4 D1 Q305 D301 302 BACK LIGHT D304 305 S301 308 KEY BACK LIGHT LED DRIVER Q302 LED DRIVER Q307 308 BRIGHTNESS CONTROL LCD BOARD USB BOARD IR BOARD IC301 X1 X2 TX1 TX2 IR INT3 RD WR ALE SRA...

Page 29: ... 1 3 4 5 E 1 3 4 5 TO JOG ROLLER MENU ENTER TO LCD BOARD CN301 Page 36 TO BB BOARD CN102 Page 32 1 4 5 8 B A 1 2 A B C D E F G 3 4 5 6 7 8 9 10 11 12 Ref No Location Semiconductor Location Ref No Location D1 C 9 D2 C 9 D3 C 9 D4 C 9 D5 C 10 D6 D 9 D7 C 10 D9 C 9 D501 E 1 D504 F 9 D505 F 9 D506 F 9 D507 F 9 IC1 C 8 IC3 C 10 IC4 D 10 IC11 F 10 IC501 E 10 IC502 E 8 IC503 E 8 IC504 E 7 IC505 D 8 IC509...

Page 30: ...30 30 DRN XM01C XM01R XM01H XM01CK XM01HK 6 3 SCHEMATIC DIAGRAM CPU BOARD 1 2 Page 37 Page 33 See page 26 for Wavefoms See page 40 for IC Pin Function Description ...

Page 31: ...31 31 DRN XM01C XM01R XM01H XM01CK XM01HK 6 4 SCHEMATIC DIAGRAM CPU BOARD 2 2 IC B D See page 39 for IC Block Diagram See page 26 for Wavefom ...

Page 32: ...conductor Location Ref No Location D51 D 2 D52 B 2 D53 C 3 D54 E 2 D55 C 2 D56 C 2 D57 F 5 D101 C 7 D102 D 2 D106 B 3 D111 B 3 D112 B 4 D113 B 7 D114 B 7 D115 B 3 D116 B 3 D117 B 3 D118 B 7 D119 B 3 D120 B 7 D121 C 3 D122 B 7 D123 B 7 D124 B 7 D125 D 1 D126 B 7 D151 E 3 D152 B 3 D153 B 3 D154 B 3 D155 B 3 Ref No Location Ref No Location IC50 C 2 IC51 B 2 IC52 E 1 IC53 C 2 IC54 F 5 IC101 E 4 IC102 ...

Page 33: ...33 33 DRN XM01C XM01R XM01H XM01CK XM01HK 6 6 SCHEMATIC DIAGRAM BB BOARD 1 3 330k 220k Page 30 Ver 1 1 2001 12 ...

Page 34: ...34 34 DRN XM01C XM01R XM01H XM01CK XM01HK 6 7 SCHEMATIC DIAGRAM BB BOARD 2 3 IC B D See page 38 for IC Block Diagram See page 26 for Wavefom ...

Page 35: ...35 35 DRN XM01C XM01R XM01H XM01CK XM01HK 6 8 SCHEMATIC DIAGRAM BB BOARD 3 3 IC B D IC B D FOR CAP BINDING See page 38 39 for IC Block Diagrams ...

Page 36: ...Y DSPL BACK 5 4 3 2 1 MEMO POWER LCD BOARD SIDE A 1 682 675 11 11 TO CPU BOARD CN502 Page 29 LCD BOARD SIDE B B g 1 682 675 11 11 1 2 A B C D E F G H 3 4 5 6 7 8 9 Ref No Location D301 B 2 D302 B 7 D303 C 2 D304 C 2 D305 C 7 D311 F 6 D312 F 3 D313 E 5 D314 E 5 IC301 D 2 Q300 F 6 Q301 F 7 Q302 E 5 Q303 E 4 Q304 E 4 Q305 F 5 Q306 F 5 Q307 F 6 Q308 E 5 Semiconductor Location ...

Page 37: ...37 37 DRN XM01C XM01R XM01H XM01CK XM01HK 6 10 SCHEMATIC DIAGRAM PANEL SECTION Page 30 ...

Page 38: ...ND SVCMO IF2SA N IF2SA P SINCM SADCREF SREFP SREFM AVDD AGND MRESET TAGC SAGC VSS XTO XTI MCLK ADCSEL MCLKO MCLKON LOCK S1 LOCK S2 VDD3 VDD VSS IF2TD9 IF2TD8 IF2TD7 IF2TD6 IF2TD5 IF2TD4 IF2TD3 IF2TD2 IF2TD1 IF2TD0 FTESTEN VSS INTR VDD LOCK M CLKD IF2SD7 IF2SD6 IF2SD5 IF2SD4 IF2SD3 IF2SD2 IF2SD1 IF2SD0 VDD3 VDD VSS SCL SDA TEST EN SCAN WN BIST EM PCTS EF2 PCFS2 PCSD2 PCDC2 PCBS2 PCTS EF1 NC VSS PCF...

Page 39: ...N BCKIN ZERO D C R VOUT R AGND D C L VOUT L VCC VCC 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 4 3 5 6 14 13 8 10 11 GND D D VBUS TRON TEST1 TRST DREQ2 TCK DACK2 TMS HWR SEL TDI A0 TDO INT2 SOF XOUT XIN VCC GND A1 A2 A3 A4 A5 A6 D0 D1 D2 D3 D4 D5 D6 D7 D11 D10 D9 D8 VCC GND D12 D13 D14 D15 TEST2 INT RD WR C...

Page 40: ...t USB micom reset signal output SDEC interrupt signal input Not used open Not used open LCD power control signal output L off H on CDEC interrupt signal input Not used open LCD chip select signal output LCD A0 signal output LCD data signal output LCD reset signal output LCD clock signal output For writing internal flash memory open For writing internal flash memory pull down Not used Operation mod...

Page 41: ...ata signal input or output Tuner data signal output Read memory signal output Write memory signal output Muting control signal output Backlight control signal output H bright L dim Not used open Flash BOOT terminal pull up USB chip select signal output SRAM chip select signal output Flash memory chip select signal output Internal ROM test out Firmware update Backlight control signal output H activ...

Page 42: ...c TU101 7 1 FRONT PANEL ASSEMBLY LOWER PANEL ASSEMBLY 1 3 233 501 01 CABINET LOWER 2 1 823 236 11 CABLE WITH CONNECTOR 3 3 234 360 01 RING FIXED 4 3 592 351 01 PAPER VIBRATION PROOF B 5 3 235 910 01 PLATE A SHIELD 6 A 3021 590 A BB BOARD COMPLETE 7 3 233 504 01 SHEET INSULATION 8 3 235 911 01 TERMINAL CONTACT 9 3 318 203 11 SCREW 1 7X6 TAPPING 10 3 363 895 11 SCREW M1 7 11 1 682 681 11 PWB FLEXIBL...

Page 43: ...NG RELEASE L LEAF 55 3 309 597 31 SCREW 1 4 TAPPING PRECISION 56 3 318 203 11 SCREW 1 7X6 TAPPING 57 1 682 678 11 USB BOARD 58 1 682 683 11 PWB FLEXIBLE USB 59 A 3021 589 A CPU BOARD COMPLETE 60 3 233 560 01 BRACKET JOG 61 1 682 682 11 PWB FLEXIBLE JOG 62 1 476 762 41 ENCODER ROTARY 63 1 682 680 11 PWB FLEXIBLE 20P 64 3 233 500 01 CABINET UPPER 65 3 233 499 01 PANEL JOG Ref No Part No Description ...

Page 44: ...0 1uF 10 00 10V C110 1 164 866 11 CERAMIC CHIP 47PF 5 00 16V C112 1 164 860 11 CERAMIC CHIP 27PF 5 00 16V C113 1 164 874 11 CERAMIC CHIP 100PF 5 00 16V C114 1 125 777 11 CERAMIC CHIP 0 1uF 10 00 10V C115 1 164 874 11 CERAMIC CHIP 100PF 5 00 16V C116 1 125 777 11 CERAMIC CHIP 0 1uF 10 00 10V C117 1 164 874 11 CERAMIC CHIP 100PF 5 00 16V C118 1 125 777 11 CERAMIC CHIP 0 1uF 10 00 10V C119 1 164 874 ...

Page 45: ...P 0 001uF 10 00 16V C221 1 107 826 11 CERAMIC CHIP 0 1uF 10 00 16V C222 1 107 826 11 CERAMIC CHIP 0 1uF 10 00 16V C223 1 127 760 11 CERAMIC CHIP 4 7uF 10 6 3V C224 1 127 760 11 CERAMIC CHIP 4 7uF 10 6 3V C225 1 125 777 11 CERAMIC CHIP 0 1uF 10 00 10V C226 1 127 760 11 CERAMIC CHIP 4 7uF 10 6 3V C227 1 127 760 11 CERAMIC CHIP 4 7uF 10 6 3V C228 1 127 760 11 CERAMIC CHIP 4 7uF 10 6 3V C229 1 127 760...

Page 46: ...51 47 TRANSISTOR XP162A12A6PR Q53 8 729 807 34 TRANSISTOR 2SB766A R TX Q55 8 729 037 52 TRANSISTOR 2SD2216J QR TX SO Q101 8 729 230 60 TRANSISTOR 2SA1586YG TE85L Q102 8 729 037 74 TRANSISTOR UN9213J TX SO Q103 8 729 037 61 TRANSISTOR UN9113J TX SO Q104 8 729 013 37 TRANSISTOR 2SC4213 AB TE85L Q105 8 729 013 37 TRANSISTOR 2SC4213 AB TE85L Q106 8 729 807 34 TRANSISTOR 2SB766A R TX Q108 8 729 037 52 ...

Page 47: ...RES CHIP 47 5 1 16W R193 1 218 937 11 RES CHIP 47 5 1 16W R194 1 218 937 11 RES CHIP 47 5 1 16W R195 1 218 937 11 RES CHIP 47 5 1 16W R196 1 218 937 11 RES CHIP 47 5 1 16W R197 1 218 937 11 RES CHIP 47 5 1 16W R198 1 218 937 11 RES CHIP 47 5 1 16W R201 1 218 941 11 RES CHIP 100 5 1 16W R202 1 218 941 11 RES CHIP 100 5 1 16W R203 1 218 941 11 RES CHIP 100 5 1 16W R204 1 218 941 11 RES CHIP 100 5 1 ...

Page 48: ...5 777 11 CERAMIC CHIP 0 1uF 10 00 10V C530 1 127 760 11 CERAMIC CHIP 4 7uF 10 6 3V C532 1 125 777 11 CERAMIC CHIP 0 1uF 10 00 10V C533 1 164 943 11 CERAMIC CHIP 0 01uF 10 00 16V C538 1 164 943 11 CERAMIC CHIP 0 01uF 10 00 16V C540 1 127 760 11 CERAMIC CHIP 4 7uF 10 6 3V C541 1 127 760 11 CERAMIC CHIP 4 7uF 10 6 3V C544 1 126 390 11 ELECT CHIP 22uF 20 00 6 3V C547 1 127 760 11 CERAMIC CHIP 4 7uF 10...

Page 49: ...8 990 11 SHORT 0 R524 1 218 990 11 SHORT 0 R525 1 218 953 11 RES CHIP 1K 5 1 16W R526 1 216 864 11 METAL CHIP 0 5 1 16W R527 1 218 977 11 RES CHIP 100K 5 1 16W R528 1 218 977 11 RES CHIP 100K 5 1 16W R529 1 218 965 11 RES CHIP 10K 5 1 16W R530 1 218 977 11 RES CHIP 100K 5 1 16W R531 1 218 977 11 RES CHIP 100K 5 1 16W R532 1 218 961 11 RES CHIP 4 7K 5 1 16W R533 1 218 941 11 RES CHIP 100 5 1 16W R5...

Page 50: ...7 11 RES CHIP 100K 5 1 16W R647 1 218 977 11 RES CHIP 100K 5 1 16W R648 1 218 977 11 RES CHIP 100K 5 1 16W R658 1 218 990 11 SHORT 0 R662 1 218 965 11 RES CHIP 10K 5 1 16W R663 1 218 990 11 SHORT 0 R664 1 218 965 11 RES CHIP 10K 5 1 16W R666 1 218 990 11 SHORT 0 R667 1 218 990 11 SHORT 0 R669 1 218 953 11 RES CHIP 1K 5 1 16W R670 1 218 953 11 RES CHIP 1K 5 1 16W R671 1 218 990 11 SHORT 0 R672 1 21...

Page 51: ...OR 2SB1462J QR TX SO Q301 8 729 037 52 TRANSISTOR 2SD2216J QR TX SO Q302 8 729 800 37 TRANSISTOR 2SD1048X7 TB Q303 8 729 037 52 TRANSISTOR 2SD2216J QR TX SO Q304 8 729 037 52 TRANSISTOR 2SD2216J QR TX SO Q305 8 729 037 52 TRANSISTOR 2SD2216J QR TX SO Q306 8 729 037 52 TRANSISTOR 2SD2216J QR TX SO Q307 8 729 037 53 TRANSISTOR 2SB1462J QR TX SO Q308 8 729 037 52 TRANSISTOR 2SD2216J QR TX SO RESISTOR...

Page 52: ...RD WITH LED 5 S305 1 771 207 11 SWITCH KEY BOARD WITH LED 4 S306 1 771 207 11 SWITCH KEY BOARD WITH LED 3 S307 1 771 207 11 SWITCH KEY BOARD WITH LED 2 S308 1 771 207 11 SWITCH KEY BOARD WITH LED 1 1 682 678 11 USB BOARD 1 682 683 11 PWB FLEXIBLE USB CONNECTOR CN1 1 794 962 11 CONNECTOR SQUARE TYPE USB 5P CN2 1 784 229 21 CONNECTOR FFC FPC ZIF 7P MISCELLANEOUS 2 1 823 236 11 CABLE WITH CONNECTOR 6...

Page 53: ...53 DRN XM01C XM01R XM01H XM01CK XM01HK MEMO ...

Page 54: ...rsion at the upper right on the revised page allows you to jump to the next revised page Ver Date Description of Revision 1 0 2001 09 New Addition of servicing notes 1 1 2001 12 Correction of test mode Change of Parts No for R52 and R53 on BB board ENG 01027 1 2 2002 11 Change of parts supply classification IC102 and IC103 ENG 02036 ...

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