Sony DPP-M55 Marketing Service Manual Download

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MD-31 POWER BLOCK

R917

1-218-835-11 METALGLAZE

1-218-827-11 METALGLAZE

l-216-826-11 METALCHIP

METALGLAZE

330

0.50%

150

0.50%

1.8

47K

0.50%

47K

Ref. No.

c211

Part No.

Description

1-126-926-11

ELECT

1-126-964-11 ELECT

l-128-225-1

1 ELECT

l-130-483-00 FILM

l-130-491-00 FILM

Remark

20%

5ov

25%

5ov

5 %

5ov

R921

R922

R923

R924

R925

1-216-826-11 METALCHIP

1-216-352-11 METALOXIDE

1-216-841-11 METALCHIP

1-216-841-11

c225

1-164-143-11 CERAMIC

l-130-495-00 FILM

10%

5ov

<CONNECTOR>

l-564-321-00

* CN201

l-506-479-11

CN202

g-939-663-01

R926

R927

R937

R938

R939

I-218-847-11 METALGLAZE

1-216-841-11 METALCHIP

1-216-827-11 METALCHIP

1-216-825-11 METALCHIP

1-216-826-11 METALCHIP

<DIODE>

l-216-826-11 METALCHIP

I-216-864-11 METALCHIP

1-216-864-11 METALCHIP

l-216-864-11 METALCHIP

AD101

AD102

AD103

AD104

AD105

a-719-500-58 DIODE

8-719-304-63 DIODE

DIODE

8-719-939-79 DIODE

8-719-313-16 DIODE

R940

R941

R942

R943

R944

8-719-114-87 DIODE

8-719-114-95 DIODE

g-933-888-01 DIODE

8-719-115-11 DIODE

8-719-114-70 DIODE

R945

I-216-841-11 METALCHIP

AD106

AD107

D201

D202

D203

1-468-129-11

(SWITCHING

SUB board)

l-533-223-11

7-685-646-71

SCREWtBV

2, IT-3

7-685-647-71 SCREWtBV

7-623-667-01 RIVET

<CAPACITOR>

AC101

9-939-660-01 METAL

250V

AC102

g-936-536-01 METAL

250V

A C 1 0 3

I-161-742-00 CERAMIC

20%

4oov

A C 1 0 4

l-161-742-00 CERAMIC

20%

4oov

A C 1 0 5

l-161-742-00 CERAMIC

20%

4oov

A C 1 0 7

1-163-019-00 CERAMICCHIP

10%

5ov

A C 1 0 8

1-164-489-11 CERAMICCHIP

10%

16V

A C 1 0 9

I-163-135-00 CERAMICCHIP 560PF 5%

5ov

AC111

l-163-035-00 CERAMICCHIP

5ov

A C 1 1 2

l-136-207-11 FILM

5 %

630V

AC113

9-909-673-01 CERAMIC

220PF

AC114

1-126-967-11 ELECT

20%

5ov

A C 1 1 6

I-107-397-11 ELECT

2oov

A C 1 1 7

I-161-742-00 CERAMIC

20%

4oov

A C 1 1 8

l-161-742-00 CERAMIC

20%

4oov

l-126-105-11 ELECT

20%

35v

1-126-105-11 ELECT

20%

35v

1-126-952-11 ELECT

20%

35v

I-130-495-11 FILM

5ov

1-128-339-11 ELECT

20%

16V

9-933-889-01 DIODE

D204

<FUSE>

g-939-585-01

8-759-062-58 IC

a-759-420-19

8-759-246-78

8-759-937-59 MB3759

<COIL>

A L 1 0 1

AL102

AL103

AL104

9-939-661-01 LINEFILTER

g-939-661-01 LINEFILTER

9-902-053-01 BEAD CORE

9-902-053-01

g-904-796-01

CHOKECOIL

9-904-796-01 BEAD CORE

9-933-891-01 CHOKECOIL

g-939-662-01 CHOKECOIL

<PHOTOCOUPLER>

8-719-018-29

A P C 1 0 2

8-719-018-29

components identified by mark

A or dotted line

mark A are

critical for safety.

Replace only with part number

specified.

Summary of Contents for DPP-M55 Marketing

Page 1: ...rtridge for regular and sticker print paper for use only with PRINTERS bearing the VP trademark Video Print Paper for use only with PRINTERS bearing the VP trademark 4 x 5 5 s inches 100 x 140 mm sheet Power requirements 120 V AC 60 Hz 0 8A Operating temperature 40 F to 95 OF 5 C to 35 C Operating humidity 20 70 to 80 Dimensions Approx 10 B x 2 5 n x 9 5 a inches w h d excluding protruding parts 2...

Page 2: ... 18 5 4 Schematic Diagram Main Section 2 1 5 5 Schematic Diagram Motor Drive Sensor Section 26 5 6 Printed Wiring Board Motor Drive Sensor Section 28 5 7 Printed Wiring Board Power Section 3 1 5 8 Schematic Diagram Power Section 33 5 9 IC Pin Functions l IC503 System Control HD6437034SC95FY DK 31 Board 35 l IC505 Head Control Mechanism Control HG51BS263AFB DK 31 Board 38 6 EXPLODED VIEWS 6 1 Cabin...

Page 3: ...ng on your computer Calendar cropping Greeting card loading the print cartridge Insert the print cartridge with the e VP mark into the printer Use only the video print cartridge supplied with the video print paper packed in the same carton While pressing down the lever open the cartridse comDartment lib Wind up the ink ribbon to remove the slack Insert the print cartridge firmly until it clicks in...

Page 4: ...ectly print the image recorded by the Sony Digital Still Camera DSC FL Preparatidn Point the printer s f ared port to the camera s infrared port face to face Controllable area is about 4 12 inches 10 _ 50 cm in terms of straight line distance and a angle of 15 degrees right or left lnbed raya cannot pa thmgh wall OpqUe glass etc If hey pass thmugh glass etc the mtdable distance Keep other infrared...

Page 5: ...d print paper for 50 printouts Video Print Pack VPM PSOWSA Sticker type One print cartridge and M sheets of sticker print paper for 50 printouts Auto paper feeder cc mpartment Data transmission indicator Printing indkator Ribbon error indicator Print caanridse I Troubleshooting If the print paper jammed If the print paper jammed all indicators flash and printing stops Turn off the power and remove...

Page 6: ...SECTION 2 DISASSEMBLY Note Follow the disassembly procedure in the numerical order given 2 l RIBBON 2 2 UPPER CABINET ASSEMBLY P Upper cabinet assembly 6 OK 31 board ...

Page 7: ...0 Screw BVrrP SxS 2 3 DK 31 AND R 31 BOARD Flat cable IRD 1 5P FP 700 flexible board Flat cable ADF 3 13P Flat cable ADH 3 1 OP Screw BVTP 2 6x8 2 4 POWER SW BLOCK Screw BVTP 2 6x10 0 Power SW block ...

Page 8: ...SR784 BOARD SWITCHING REGULATOR Connector PS 33 14P 0 Flatcable DTH 3 1 2 Power block SR784 board Switching regulator 2 6 ESCUTCEON BLOCK ASSEMBLY 0 Two screws BVTP 2 6x8 Escutceon block assembly Two screws BVTP 2 6x8 ...

Page 9: ...board CN907 I FP 703 flexible board CN903 I 0 Connector 2P CN901 8 Connector 3P CN904 FP 703 flexible board CN903 Motor bracket Assembly Including Reel motor Stepping motor S reel and T reel 7 Screw BVTP 2 6x8 Screw B VTP 2 6x8 Connector 5P CN900 CN908 Connector 2P CN905 GNY 7V MD 31 board Screw BVTP 2 6x6 Screw BVTP 2 6x6 9 9 Connector 3P CN909 ...

Page 10: ...2 9 CASSETTE ENTRANCE GUIDE lO ...

Page 11: ...m the DK 31 board 4 Remove the two screws BVlT2 6 6 and remove the har nesses 0 and fan holder 5 Remove screw PS2 6 4 and remove the ribbon guide 6 Remove the two screws 0 PSw2 6 8 and remove the thermal head from the heat sink 0 Note Do not remove the screw fixing the heat sink and head arm 7 Replace the thermal head Note Make sure that the silicon grease white does not stick onto the printing sc...

Page 12: ...ensity should be the same as the sample Adjusting method VR201 is 1 With the ribbon inserted turn ON the 1 1 button and while holding the ribbon move the ribbon ejection lever upward five times Print stair step pattern 2 After printing repeat 1 immediately 3 Compare the second printed pattern density with that of the sample and if the density differs perform the following adjustment 4 Adjust VR201...

Page 13: ...SECTION 5 DIAGRAMS 5 l CIRCUIT BOARDS LOCATION MD 3 1 board JK 31 board HP 31 board SUB board POWER BLOCK SR784 BOARD Switching Regulator including SUB board DK 311 FE 31 board 13 ...

Page 14: ... Y S T E M C O N I I I I I I I I IC650 I I IREB 5CC RXG TXG PSO Y IC iOO CLOCK GENERATOR GENERATOR I 2 4 0 GTB I ICI02 0 c oz 0 im 13 IN11 J2 L 63 TXO TXG o ooo RXG RXO YCY II I 000 FISK Y I 1 I I ICI03 I I IClOl NOR GATE RfI CS C E N NI 0 9 14 ...

Page 15: ...1a0 015 AI A I U5 4 OTl5 F E PO51 SENS S H E E T BIT0 IREO SCC lRflACX IROA C5 RB WR m S E L E C T O N C5 SNTR ACK A T FOMOS B SNTR lNlT SNTR FALT SNTR SNTR P E R R SNTR PBSY IR OREO EXT L XTAL 0500 503 THERMlSTER PEOG JOET RMKO RHKl S T E P P H I S T E P P H 2 S T E P P H 3 S T E P P H 4 PERWAB P O IC508 HEAB P O S I T I O N W5V AMP H POSIO H POSIl 0 2 4 b El BUSY NIBCOF RB CS C E N 15 ...

Page 16: ...DPP M55 IC903 SELECTOR PLATEN M O T O R OR I I I I V E l9 I I P H 9 0 3 PHPOI SW RIBBON GET PRINT flATA 16 ...

Page 17: ...l02 Cl03 Cl10 Cl18 Cl19 Cl23 c500 c501 C502 c503 lC505 lC506 lC507 lC508 lC650 ductor ocation F 4 J 4 F 4 J 5 J 4 5 F 5 J 5 F 5 J 5 F 5 J 4 F 4 J 4 F 4 J 4 F 4 J 4 F 3 J 3 F 3 J 3 l 16 J 14 l 11 l 14 E 18 D 18 D 18 E 12 E 11 E 12 E 12 D 18 E 18 B 18 D 18 B l C 6 C 6 c 5 B 9 B 10 E 10 c 10 D 13 B 11 H 10 B 13 B 18 B 18 c 17 H 16 D 14 B 15 D 12 B 2 Note parts extracted from the component side l 0 Th...

Page 18: ...5 9 IC PIN FUNCTIONS l IC503 System Control HD5437034SCSSF DK 31 Board 3 9 Al5 0 Address bus Open 40 vss Ground 335 ...

Page 19: ...t R D I 0 I Reading I 8MHz lOMHz 1 I 1Input with fixed at H I 1 61 vss I I Ground I PC DSC I I I Input with fixed at L I 62 63 SELIFLG I 0 I Interruption output Open I 1 64 PERR A D RQ 1 0 I Buzzer control I SNTR ACK IR DACX IR DREO 0 Acknowledge signal to external 0 DMA acknowledge signal I DMA request signal input MAC HSKI I I I MAC serialclockinnut I AT FD HOS B v c c I I I External AUTO FD sig...

Page 20: ...mark sensor I 95 1 RMKlA 1 I I Ribbon mark sensor I 96 vss 97 WI R FALT 98 SNTR SEL 99 v c c Ground 0 FAULT signal output to external 0 SELECT signal output to external Power supply 5V 100 SNTR PERR 0 PERROR signal output to external 101 WI R PBSY 0 BUSY signal output to external I 102 I STEP PHl I o 1Stepping motor phase output I 103 STEP PH2 104 STEP PH3 105 STEP PH4 0 Stepping motor phase outpu...

Page 21: ...onnected to the power supply i5V 18 CALC 0 Open 19 DRVX 0 Drive signal to the thermal head L Power applied 20 1PDT3 1 0 1Open I 21 1 PDT2 1 22 I PDT1 1 0 1 Open I I o I Printing data to the thermal head I 23 PDT0 0 Printing data to the thermal head 24 LATX 0 Data latch signal to the thermal head 1 Latch 25 HDCK 0 Drive clock to the thermal head 1 26 1 TMGE I 0 I Open 27 DRQX 0 Open 28 CKO 0 Crysta...

Page 22: ...supply 5V i Ground I O Data bus I O Data bus I O Data bus I O Data bus I O 1Data bus 52 1 vcc 53 1 GND I 54 I DT15 55 DT14 56 DT13 I O I Data bus I 1 1 DT9 60 I O 1Data bus I 1 61 I DT8 I O I Data bus I 1 62 1 GND I Ground I Ground I O Data bus I O I Data bus I O Data bus 63 GND 64 DT7 I O Data bus I O I Data bus I O I Data bus I O Data bus I O 1Data bus I Ground Power supply 5V 0 Ribbon LED drive...

Page 23: ... motor control CW 1 87 I HMTRCCW I 0 I Head motor control CCW I 88 89 RMTRCW Power supply 5V 0 Ribbon motor control CW 90 RMTRCCW 91 NIBCOM 92 0 Ribbon motor control CCW 0 BUSY signal control output Open 9 3 VMUTE 94 TMG 95 PSTX 96 0 Terminal count signal output 0 Timing pulse output 0 Print start signal Normal L Onen I 97 I I I Open I 98 99 FKEY2 100 FKEYl Open I Feeder printing number setting 2 ...

Page 24: ...T FFC SEN 1 29P 3 974 120 01 SPRING JACKGROUND 3 946 346 01 SCREW tBV 2 6X8 TAPPlNG A 7066 908 A DK 31 BOARD COMPLETE 1 661 552 11 FP 700FLEXlBLEBOARD l 777 220 11 CABLE FLAT FFC ADF9 13P 1 777 224 11 CABLE FLAT FFC ADH 3 lOP 3 971 510 11 ESCUTCHEON B 3 971 509 11 ESCUTCHEON A 3 971 508 01 SPRING SEPARETlON GUIDE 3 971 503 01 GUIDE SEPARETlON 3 971 504 01 RETAINER PAPER 4l Ref No A21 22 23 24 25 N...

Page 25: ...APER 3 971 474 01 GEAR A HEAD DRIVE 3 971 513 11 COVER REAR l 956 198 11 HARNESS RD 33 1 663 875 12 RD 31 BOARD Remark 61 JJu p j pescriotion 63 1 956 197 11 HARNESS JD 33 64 l 663 870 12 JD 31 BOARD 65 3 971 487 01 LOCK SP CASSETTE 68 3 946 346 01 SCREW tBV 2 6X8 TAPPlNG 67 X 3946 408 1 BRAKETASSY HM 68 3 831 441 Xx CUSH10N 5 69 4 926 219 02 RlNG DIA 2 3 RETAINING 70 l 956 199 11 HARNESS PS 33 71...

Page 26: ...art No Description I 108 3 971 449 01 SPRlNG S REEL COMPRESSlON 3 971 447 01 FELT S Remark Ref No 113 114 115 116 117 118 119 120 121 122 123 124 M904 Part No Descriotion Remark 3 973 515 01 SPRING STENSION COMPRESSION 3 973 470 01 SLEEVE 3 973 516 01 FELT R 3 973 467 01 GEAR A PENDULUM A 7018 291 A ARM BLOCKASSY PENDULUM 3 681 678 00 WASHER SLlT 3 335 263 01 WASHER 3 949 933 01 SPRlNG PENDULUM CO...

Page 27: ...1 BEARING PlNCH ROLLER 161 3 971 472 01 SPRING PINCH ROLLER TENSION 172 X 3946 407 1 GEAR L ASSY POWER 173 X 3946 406 1 GEAR R ASSY POWER 174 A 7092 963 A GEARBLOCKASSY HEADDRlVlNG 175 X 3946 399 l CHASSlSASSY MECHANlCAL 176 3 971 464 01 PINCH ROLLER 162 3 971 466 01 ROLLER PLATEN 163 3 971 465 01 ROLLER CAPSTAN 164 X 3946 41 1 I ARM R ASSY RELEASE 165 3 971 468 01 GEAR CAPSTAN 166 3 971 471 01 BE...

Page 28: ... 10 1ov 10 1ov 20 6 3V 20 6 3V 25V 25V 25V 25V c557 1 164 816 11 CERAMICCHIP 220PF 2 5ov C558 1 164 816 11 CERAMICCHIP 220PF 2 5ov c559 1 164 816 11 CERAMICCHIP 220PF 2 5ov C560 l 164 816 11 CERAMICCHIP 220PF 2 5ov C561 1 164 816 11 CERAMICCHIP 220PF 2 5ov C562 1 164 315 11 CERAMICCHIP 470PF 5 5ov C563 1 164 156 11 CERAMICCHIP O luF 25V C564 I 164 156 11 CERAMICCHIP O luF 25V Part No Descriotion A...

Page 29: ...1 METALCHIP R004 l 216 837 11 METALCHIP R005 I 216 849 11 METALCHIP R006 10K 10K 22K 22K 220K R009 ROlO RlOl R102 i 216 841 11 METALCHIP 47K I 216 849 11 METALCHIP 220K l 216 841 11 METALCHIP 47K l 216 802 11 METALGLAZE 27 l 216 802 11 METALGLAZE 27 R103 l 216 802 11 METALGLAZE 27 Rl17 1 216 841 11 METALCHIP 47K RI18 l 216 821 11 METALCHIP 1K R135 l 216 817 11 METALCHIP 470 RI36 l 216 817 11 METAL...

Page 30: ...7 11 METALCHIP 22K R408 1 216 841 11 METALCHIP 47K R409 1 216 841 11 METALCHIP 47K R410 1 216 841 11 METALCHIP 47K R411 1 216 864 11 METALCHIP 0 R413 1 216 813 11 METALCHiP 220 R420 l 216 813 11 METALCHIP 220 R423 l 216 809 11 METALCHIP 100 R424 l 216 809 11 METALCHIP 100 R425 l 216 864 11 METALCHIP 0 R426 l 216 821 11 METALCHIP IK R427 1 216 821 11 METALCHIP 1K R428 l 216 841 11 METALCHIP 47K R42...

Page 31: ...49 011 97 PHOTOlNTERUPTERGPlS93 100 0 100 R547 I 216 809 11 METALCHIP 100 R548 l 216 809 11 METALCHIP 100 R549 l 216 809 11 METALCHIP 100 R550 l 216 826 11 METALCHIP 2 7K R551 l 216 809 11 METALCHIP 100 R552 l 216 809 11 METALCHIP 100 R553 l 216 809 11 METALCHIP 100 R554 I 216 809 11 METALCHIP 100 R555 i 216 809 11 METALCHIP 100 R556 l 216 809 11 METALCHIP 100 R557 I 216 809 11 METALCHIP 100 R558 ...

Page 32: ...ALCHIP 120 R660 1 216 810 11 METALCHIP 120 R661 1 216 810 11 METALCHIP 120 R662 1 216 810 11 METALCHIP 120 R663 1 216 810 11 METALCHIP 120 R664 1 216 810 11 METALCHIP 120 I 216 841 11 METALCHIP 47K 5 5 5 5 5 5 5 5 5 5 5 1 16W 1 16W 1 16W 1 16W 1 16W DlOl 8 719 941 23 DIODE DA204U D102 8 719 941 23 DIODE DA204U D103 8 719 941 23 DIODE DA204U D104 8 719 941 23 DIODE DA204U D105 8 719 941 23 DIODE DA...

Page 33: ...I00 R104 1 216 821 11 METALCHIP l 216 821 11 METALCHIP 1 216 821 11 METALCHIP l 216 821 11 METALCHIP l 216 821 11 METALCHIP IK IK 1K IK IK 1K IK 1K 2 2K 2 2K 1K 2 2K IK IK 2 2K IK 2 2K 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 A F901 I 533 771 21 FUSE SMD O BA24V A F902 I 533 771 21 FUSE SMD O BA24V A F903 I 533 710 11 FUSE SMD l GA24V A F904 l 533 710 11 FUSE SMD l GA24V IC ll16W 1 16W 1 16W 1 16W 1 16W ...

Page 34: ...07 D201 D202 D203 1 468 129 11 POWERBLOCK SR784BOARD SWITCHING REGULATOR including SUB board l 533 223 11 CLIP FUSE 7 685 646 71 SCREWtBV 3X8 TYPE 2 IT 3 7 685 647 71SCREWtBV 3XlO TYPE2 IT 3 7 623 667 01 RIVET CAPACITOR AC101 9 939 660 01 METAL 0 22uF 250V AC102 g 936 536 01 METAL O luF 250V A C 1 0 3 I 161 742 00 CERAMIC 0 0022uF 20 4oov A C 1 0 4 l 161 742 00 CERAMIC 0 0022uF 20 4oov A C 1 0 5 l...

Page 35: ...6 8K 120K 10K IOK 2 7K 2 2K TRANSFORMER AT101 g 933 886 01 SWITCHINGTRANSFORMER 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 1w 1w 3w IW l lOW view wow 1w 1w wow 1 2w wow ll2W 1 4w ll4W ll4W 1 2w 114w 114w 1 4w 1 4w 1 4w 1 4w 1 4w IW 1 4w 1 4w 1 4w 1 4w 1 4w v4w 1 4w ll4W 1 4w 1 4w 1 4w ll4W 1 4w 1 4w P a r t N o Ref No BescriDtion VARIABLE RESISTOR VH201 1 241 763...

Page 36: ...TYPE E 7 626 253 00 SCREW tPS 2X4 7 621 759 65 tPSW 2 6X6 7 626 253 90 SCREW tPS 2 6X4 7 624 106 04 STOP RING 4 0 TYPE E 7 665 135 19 SCREW tBTP 2 6X10 TYPE2 N S 7 665 662 09 SCREW tBVTT 2 6X6 S 7 662 645 01 SCREW tPS 3X4 7 665 103 19 SCREW tP 2X5 TYPE2 NON SLIT 7 621 770 67 SCREW tPTT 2 6X6 S 7 621 255 35 SCREW tBVTT 2X5 S Remark 53 ...

Page 37: ...g 960 797 11 Sony Corporation Information Technology Company 54 96KO923 1 Printed in Japan Q 1996 11 Published by Home A V Products Company Service and Safety Engineering Dept Shibaura ...

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