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Sony CDX GT11W - Radio / CD Player, Service Manual

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Sony CDX GT11W - Radio / CD Player Service Manual Download Page 41

SERVICE MANUAL

9-887-374-81

Ver. 1.2  2007.02

SUPPLEMENT-1

File this supplement with the service manual.

Subject: Notes for removal of the OPTICAL PICK-UP added.

DISASSEMBLY

1.  CHUCKING ARM SUB ASSY

US Model

CDX-GT11W/GT110

Canadian Model

CDX-GT110

E Model

CDX-GT160/GT160S

Chinese Model

CDX-GT160

CDX-GT11W/GT110/

GT160/GT160S

3

chucking arm sub assy

2

1

spring

Note: Have this portion receive the chassis.

Note: Have this portion receive the chassis.

Note: Be careful not to touch the turn table.

Summary of Contents for CDX GT11W - Radio / CD Player

Page 1: ...0 15 000 Hz AM MW Tuning range 530 1 710 kHz CDX GT11W GT110 531 1 602 kHz at 9 kHz step CDX GT160 GT160S 530 1 710 kHz at 10 kHz step CDX GT160 GT160S AM tuning interval 9 kHz 10 kHz switchable CDX GT160 GT160S Antenna terminal External antenna connector Intermediate frequency 10 7 MHz 450 kHz Sensitivity 30 µV SW CDX GT160 GT160S Tuning range SW1 2 940 7 735 kHz SW2 9 500 18 135 kHz expect for 1...

Page 2: ...formance of procedures other than those specified herein may result in hazardous radiation exposure Power amplifier section Outputs Speaker outputs sure seal connectors Speaker impedance 4 8 ohms Maximum power output 45 W 4 at 4 ohms CDX GT110 GT160 GT160S 50 W 4 at 4 ohms CDX GT11W General Output Power antenna aerial relay control terminal Inputs Antenna aerial input terminal AUX input jack stere...

Page 3: ...the heated tip is applied for too long so be careful Strong viscosity Unleaded solder is more viscous sticky less prone to flow than ordinary solder so use caution not to let solder bridges occur such as on IC pins etc Usable with ordinary solder It is best to use only unleaded solder but unleaded solder may also be added to ordinary solder This label is located on the bottom of the chassis CD Pla...

Page 4: ...ction 21 4 4 Schematic Diagram Main Section 1 3 22 4 5 Schematic Diagram Main Section 2 3 23 4 6 Schematic Diagram Main Section 3 3 24 4 7 Printed Wiring Board Key Section 25 4 8 Schematic Diagram Key Section 26 5 EXPLODED VIEWS 5 1 Main Section 31 5 2 Front Panel Section 32 5 3 CD Mechanism Section MG 101TA 188 Q 33 6 ELECTRICAL PARTS LIST 34 NOTE FOR REPLACEMENT OF THE SERVO BOARD When repairing...

Page 5: ...isc I front panel release button 4 J DSPL display DIM dimmer button To change display items press change the display brightness press and hold K SEEK buttons CD To skip tracks press skip tracks continuously press then press again within about 1 second and hold reverse fast forward a track press and hold Radio To tune in stations automatically press find a station manually press and hold L MODE but...

Page 6: ...el altavoz No intente conectar los altavoces en paralelo Conecte solamente altavoces pasivos Si conecta altavoces activos con amplificadores incorporados a los terminales de altavoz puede dañar la unidad Para evitar fallas de funcionamiento no utilice los cables de altavoz incorporados instalados en el automóvil si su unidad comparte un cable negativo común para los altavoces derecho e izquierdo N...

Page 7: ... To eject the disc I front panel release button 4 J DSPL display DIM dimmer button To change display items press change the display brightness press and hold K SEEK buttons CD To skip tracks press skip tracks continuously press then press again within about 1 second and hold reverse fast forward a track press and hold Radio To tune in stations automatically press find a station manually press and ...

Page 8: ...Le raccordement de haut parleurs actifs avec amplificateurs intégrés aux bornes des haut parleurs peut endommager l appareil Pour éviter tout dysfonctionnement n utilisez pas les câbles des haut parleurs intégrés installés dans votre voiture si l appareil partage un câble négatif commun pour les haut parleurs droit et gauche Ne raccordez pas entre eux les cordons des haut parleurs de l appareil Re...

Page 9: ...dimmer button To change display items press change the display brightness press and hold K SEEK buttons CD To skip tracks press skip tracks continuously press then press again within about 1 second and hold reverse fast forward a track press and hold Radio To tune in stations automatically press find a station manually press and hold L MODE button 7 To select the radio band FM MW SW M Frequency se...

Page 10: ...aker is not connected correctly FAILURE appears in the display In this case make sure the speaker is connected correctly Diagrama de conexión 1 A una superficie metálica del automóvil Conecte primero el cable de conexión a masa negro y después los cables amarillo y rojo de fuente de alimentación 2 Al cable de control de la antena motorizada o al cable de fuente de alimentación del amplificador de ...

Page 11: ...age 12 2 2 CD MECHANISM BLOCK Page 12 SET 2 3 MAIN BOARD Page 13 2 5 CHASSIS T SUB ASSY Page 14 2 6 ROLLER ARM ASSY Page 14 2 7 CHASSIS OP ASSY Page 15 2 4 SERVO BOARD Page 13 1 CHUCKING ARM SUB ASSY SUPPLEMENT 1 Page 1 2 SLED MOTOR ASSY SUPPLEMENT 1 Page 2 3 OPTICAL PICK UP SECTION SUPPLEMENT 1 Page 3 4 OPTICAL PICK UP SUPPLEMENT 1 Page 3 Ver 1 2 ...

Page 12: ...te Follow the disassembly procedure in the numerical order given 2 1 SUB PANEL LCD ASSY 2 two claws 3 two claws 4 sub panel LCD assy 1 two screws PTT 2 6 6 4 CNP301 3 1 screw PTT 2 6 6 2 screw PTT 2 6 6 5 two screws PTT 2 6 4 6 bracket CD 7 CD mechanism block ...

Page 13: ...ws PTT 2 6 8 6 screw PTT 2 6 8 7 heat sink 4 two screws P 2 6 8 5 two screws PTT 2 6 12 1 three screws BTT 5 SERVO board SERVO board claw claw 3 toothed lock screw M 1 7 2 5 2 toothed lock screw M 1 7 2 5 1 Remove the eleven solders GRY YEL BLE ORG RED BLK RED WHT BLK RED WHT 4 optical pick up 16 core CN1 ...

Page 14: ...110 GT160 GT160S 2 6 ROLLER ARM ASSY 2 5 CHASSIS T SUB ASSY 4 chassis T sub assy 3 claw 1 two precision screws P 1 7 2 2 2 two precision screws P 1 7 2 2 3 washer 4 gear RA1 5 roller arm assy 1 spring RAL 2 spring RAR ...

Page 15: ...15 CDX GT11W GT110 GT160 GT160S 2 7 CHASSIS OP ASSY 7 coil spring damper natural 8 coil spring damper green 6 chassis OP assy 5 1 tension spring KF 2 gear LE1 3 lever D 4 slider R Ver 1 2 ...

Page 16: ...s during the number of connected units display mode 4 4 Operating hours display mode Reset count display OFFSET FAILURE error display CD error information display Operating hours display Number of connected units display Reset count by watchdog timer display 0 1 X X 0 2 X X 0 3 1 X X X 0 4 X X X X 0 5 1 X X 0 6 1 X X X X X Reset count in hexadecimal format Diag code 01 Reset count 0 1 X X Reset co...

Page 17: ...D error info history 3 Disc type plus operating hours display CD error info history 3 Error description plus error details display CD error info history 2 Disc type plus operating hours display CD error info history 2 Error description plus error details display CD error info history 1 latest Disc type plus operating hours display 0 5 1 X X X X X 0 5 2 X X 0 5 2 X X X X X 0 5 3 X X 0 5 3 X X X X X...

Page 18: ...18 CDX GT11W GT110 GT160 GT160S MEMO ...

Page 19: ...A6V PANEL B 2 SDA 16 BEEP 22 STB 25 DIAG AUDIO 8 3V 15 7 10 12 11 16 1 9 2 4 3 6 17 18 SCL SDA I2C SCL I2C SDA I2C SCL I2C SDA I2C SCL I2C SDA I2C SCL I2C SDA VSM QUALITY TUATT EEP SCL EEP SDA 33 I2C_CKO 34 I2C_SIO 9 VOL ATT 86 ATT 5 BEEP 26 AMPSTB 8 DIAG 54 BU IN 73 TEST IN 12 IN FL FL FL RL RL FR FR RR RR ANT REM ACC TEST 13 OUT FL 11 IN RL 11 OUT RL MUTE Q441 MUTE DRIVE Q478 479 BATT 72 ACC_IN ...

Page 20: ...ltage variations may be noted due to normal production tolerances Circled numbers refer to waveforms Signal path J CD PLAY F FM f AM MW SW L AUX Caution Pattern face side Parts on the pattern face side seen from the Side B pattern face are indicated Parts face side Parts on the parts face side seen from the Side A parts face are indicated Note The components identi fied by mark 0 or dotted line wi...

Page 21: ... JW93 JW18 JW11 JW111 JW95 JW96 JW97 JW81 JW123 JW167 JW166 JW103 JW69 JW74 JW133 JW54 JW138 JW153 JW172 JW92 JW24 JW23 JW7 JW6 JW8 JW137 JW25 JW14 JW15 JW16 JW142 JW143 JW39 JW1 JW2 JW26 JW144 JW9 JW17 JW5 JW21 JW50 JW56 JW28 JW99 JW30 JW29 JW118 JW120 JW145 JW45 JW146 JW149 JW106 JW115 JW117 JW109 JW108 JW70 JW76 JW71 JW169 JW129 JW27 C441 C431 C451 C461 C401 C754 C407 C406 C4 C5 C903 C631 C753 ...

Page 22: ...JC1 R905 R910 R904 R903 R902 R901 R907 R911 R914 R912 R913 C903 JW107 R479 C412 R406 R407 R408 C431 C451 C441 C461 R431 R451 R441 R461 R432 R452 R442 R462 C5 C8 R1 R2 R3 R4 QUALITY R12 R401 R402 R403 C13 C12 FB1 C413 C776 C905 Q461 Q441 Q451 Q431 Q478 Q479 D479 R13 R5 R9 R8 C6 C7 R409 C404 C405 C407 R906 Q1 C422 C423 C902 C901 J1 TU1 D1 D903 IC901 IC401 Page 24 Page 23 ...

Page 23: ...Diagram IC B D L601 R633 R632 R634 JC795 JC796 JW111 C631 C753 R752 C754 C465 C462 C445 C442 C455 C452 C435 C751 C750 JC754 JC755 C432 JC753 C755 C756 C775 C765 C764 C774 C617 C601 C602 FU601 CN601 JC756 C763 C769 C770 C771 D754 D753 D752 D751 D755 D756 D757 D758 D760 D762 D601 R631 JW52 Q631 C758 IC750 D617 R609 D609 Page 22 Page 24 ...

Page 24: ...3 JW141 C622 R585 R584 R756 R301 R302 FB605 R509 R508 R503 R502 R533 C503 C511 R531 R517 R518 R541 R519 D503 R566 R539 R543 FB606 R675 R677 R681 R601 R757 R545 R558 R568 Q580 Q582 Q581 R690 C343 C312 FB305 C306 FB308 C308 L301 FB304 C310 C510 C508 C507 FB501 C504 C509 C501 C513 C523 C522 C519 FB604 C917 IC501 IC602 R540 C918 R582 R676 R567 C512 C516 QUALITY R561 JC504 C514 L501 R506 R532 R534 R557...

Page 25: ...LED941 LED931 LED861 R862 R942 R914 R951 37 1 1 871 016 11 11 LED931 LCD BACKLIGHT 3 REP 4 SHUF 6 PAUSE 5 1 2 S904 LED865 MODE M SEEK S903 LED944 LED864 SOURDE LSW904 LSW901 EQ S902 OFF m SEEK LED871 874 VOLUME ILLMINATE LED951 953 VOLUME ILLMINATE LSW902 DSPL DIM LCD901 LIQUID CRYSTAL DISPLAY PANEL S901 LED941 GT160 GT160S GT160 GT160S LED861 GT11W GT110 GT11W GT110 Z LED862 LED942 DISC SLOT MAIN...

Page 26: ...R884 FB903 C981 C986 C985 S901 S902 S903 LSW901 1 2 LSW903 1 2 LSW904 1 2 S904 LSW905 1 2 LSW906 1 2 LSW907 1 2 LSW908 1 2 LSW909 1 2 LSW910 1 2 LSW902 1 2 R922 R921 R988 C987 C983 C984 R984 R985 R986 R987 LSW903 2 2 LSW904 2 2 LSW905 2 2 LSW910 2 2 LSW909 2 2 LSW908 2 2 LSW906 2 2 LSW907 2 2 LSW901 2 2 LSW902 2 2 RE901 LCD901 J901 R951 R952 R950 R948 R949 R947 R943 R944 Q931 Q932 LED931 LED941 LE...

Page 27: ... RR 12 OUT RL 11 FADER VCC FADER 0 62dB 1dB step TREBLE fc 10kHz GAIN 20dB 1dB step Q 1 BASS fc 100Hz GAIN 20dB 1dB step Q 1 VCO I 2 C BUS LOGIC FADER FADER FADER BUS RCH 1 BUS LCH 2 TU RCH 3 TU LCH 4 CD RCH 5 CD LCH 6 AUX RCH 7 DN1 8 DN2 9 AUX LCH 10 INPUT SELECTOR INPUT GAIN 0 20dB 1dB step PRIMARY VOLUME 12dB 20dB 1dB step MUTE BASS TREBLE VCC 2 ...

Page 28: ...LATOR SWITCH REFERENCE VOLTAGE LOADDUMP PROTECTION TEMPERATURE PROTECTION BACK UP SWITCH REGULATOR 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 TAB OUT FL OUT FL OUT RL OUT RL IN RL S GND IN RR OUT RR OUT RR OUT FR OUT FR DIAG ANT REM AMP REM SERVO5V MECH6V VP B UP B SDA SCL VP2 PGND3 SVR IN FL IN FR BEEP PGND2 VP1 STB PGND1 RST CRES AUDIO8 ...

Page 29: ...serial clock output 26 AMPSTB O Power AMP standby signal output 27 LCD_CE O LCD driver chip enable signal output 28 LCD_SO O LCD driver serial data signal output 29 LCD_SCK O LCD driver serial clock signal output 30 RDS ON O RDS ON signal output Not used in this set Open 31 RE IN0 I Rotary encoder signal input 0 32 RE IN1 I Rotary encoder signal input 1 33 I2C_CKO O I2C bus serial clock signal out...

Page 30: ...trol signal output 77 RESET I System reset signal input 78 NCO O Not used Open 79 XOUT O Sub clock signal output 32 768kHz 80 XIN I Sub clock signal input 32 768kHz 81 VSS1 Ground 82 OSCIN I Main clock signal input 18 432kHz 83 OSCOUT O Main clock signal output 18 432kHz 84 VCC3 Power supply 3 3 V 85 DEMOSEL I DEMO select signal input H DEMO on L DEMO off 86 ATT O Audio mute control signal output ...

Page 31: ... No Description Remark NOTE The mechanical parts with no reference number in the exploded views are not supplied Items marked are not stocked since they are seldom required for routine service Some delay should be anticipated when ordering these items Abbreviation CND Canadian model XX and X mean standardized parts so they may have some difference from the original one Color Indication of Appearan...

Page 32: ...ASSY FRONT GT160S 55 X 2148 893 1 KNOB VOL SV ASSY 56 2 693 726 01 SPRING RELEASE 57 1 780 433 21 CONDUCTIVE BOARD CONNECTION 58 X 2148 892 1 HOLDER LCD ASSY 59 2 683 832 01 PANEL LCD BACK 60 3 250 543 91 SCREW B P TITE M2 61 X 2148 896 1 CASE ASSY for FRONT PANEL EXCEPT US J901 1 820 624 11 JACK SMALL TYPE VERTICAL AUX LCD901 1 802 231 11 DISPLAY PANEL LIQUID CRYSTAL GT160 GT160S LCD901 1 802 232...

Page 33: ...TOOTHED LOCK 107 A 1177 201 A SERVO BOARD COMPLETE 6 7 627 000 08 SCREW PRECISION P 1 7X2 2 TYPE3 Ref No Part No Description Remark Ref No Part No Description Remark 5 3 CD MECHANISM SECTION MG 101TA 188 Q NOTE Refer to SUPPLEMENT 1 for disassembly of OPTICAL PICK UP not supplied 6 6 not supplied not supplied not supplied not supplied not supplied not supplied not supplied not supplied not supplie...

Page 34: ...D SML 310VTT86 MODE GT160 GT160S LED951 8 719 053 09 LED SML 310VTT86 VOLUME ILLUMINATE GT160 GT160S LED952 8 719 053 09 LED SML 310VTT86 VOLUME ILLUMINATE GT160 GT160S LED953 8 719 053 09 LED SML 310VTT86 VOLUME ILLUMINATE GT160 GT160S SWITCH LSW901 1 786 805 12 SWITCH TACTILE WITH LED EQ GT160 GT160S LSW901 1 786 806 12 SWITCH TACTILE WITH LED EQ GT11W GT110 LSW902 1 786 805 12 SWITCH TACTILE WI...

Page 35: ... R934 1 216 822 11 METAL CHIP 1 2K 5 1 10W R941 1 216 813 11 METAL CHIP 220 5 1 10W GT160 GT160S R942 1 216 813 11 METAL CHIP 220 5 1 10W GT160 GT160S R943 1 216 811 11 METAL CHIP 150 5 1 10W GT11W GT110 R943 1 216 812 11 METAL CHIP 180 5 1 10W GT160 GT160S R944 1 216 810 11 METAL CHIP 120 5 1 10W GT11W GT110 R944 1 216 811 11 METAL CHIP 150 5 1 10W GT160 GT160S R945 1 216 812 11 METAL CHIP 180 5 ...

Page 36: ...1uF 10 50V C513 1 162 964 11 CERAMIC CHIP 0 001uF 10 50V C514 1 162 964 11 CERAMIC CHIP 0 001uF 10 50V C516 1 162 964 11 CERAMIC CHIP 0 001uF 10 50V C519 1 107 826 11 CERAMIC CHIP 0 1uF 10 16V C522 1 162 970 11 CERAMIC CHIP 0 01uF 10 25V C523 1 162 970 11 CERAMIC CHIP 0 01uF 10 25V C601 1 131 868 81 ELECT 3300uF 20 16V C602 1 165 319 11 CERAMIC CHIP 0 1uF 50V C617 1 163 009 11 CERAMIC CHIP 0 001uF...

Page 37: ... 027 44 TRANSISTOR DTC114TKA T146 Q478 8 729 027 43 TRANSISTOR DTC114EKA T146 Q479 8 729 027 23 TRANSISTOR DTA114EKA T146 Q580 8 729 027 43 TRANSISTOR DTC114EKA T146 Q581 1 801 806 11 TRANSISTOR DTC144EKA Q582 8 729 120 28 TRANSISTOR 2SC1623 L5L6 Q631 8 729 120 28 TRANSISTOR 2SC1623 L5L6 Q664 8 729 027 23 TRANSISTOR DTA114EKA T146 RESISTOR R1 1 216 821 11 METAL CHIP 1K 5 1 10W R2 1 414 595 11 INDU...

Page 38: ...16 821 11 METAL CHIP 1K 5 1 10W R584 1 216 841 11 METAL CHIP 47K 5 1 10W R585 1 216 849 11 METAL CHIP 220K 5 1 10W R601 1 216 845 11 METAL CHIP 100K 5 1 10W R609 1 216 829 11 METAL CHIP 4 7K 5 1 10W R631 1 249 425 11 CARBON 4 7K 5 1 4W R632 1 216 841 11 METAL CHIP 47K 5 1 10W R633 1 216 841 11 METAL CHIP 47K 5 1 10W R634 1 216 829 11 METAL CHIP 4 7K 5 1 10W R636 1 216 845 11 METAL CHIP 100K 5 1 10...

Page 39: ...MANUAL INSTRUCTION INSTALL ENGLISH FRENCH GT110 2 696 858 31 MANUAL INSTRUCTION INSTALL ENGLISH SPANISH SIMPLIFIED CHINESE GT160 GT160S X 2148 896 1 CASE ASSY for FRONT PANEL EXCEPT US PARTS FOR INSTALLATION AND CONNECTIONS 151 X 3382 647 1 FRAME ASSY FITTING 152 1 792 194 71 CORD WITH CONNECTOR POWER 153 3 246 011 01 KEY FRAME 154 2 686 802 01 COLLAR 155 A 1082 993 A SCREW ASSY BS4 FITTING GT160 ...

Page 40: ...40 CDX GT11W GT110 GT160 GT160S MEMO ...

Page 41: ... PICK UP added DISASSEMBLY 1 CHUCKING ARM SUB ASSY US Model CDX GT11W GT110 Canadian Model CDX GT110 E Model CDX GT160 GT160S Chinese Model CDX GT160 CDX GT11W GT110 GT160 GT160S 3 chucking arm sub assy 2 1 spring Note Have this portion receive the chassis Note Have this portion receive the chassis Note Be careful not to touch the turn table ...

Page 42: ... stand turn table 2 three serration screws M 2 3 three serration screws M 2 3 Note Place the stand with care not to touch the turn table Note Never remove these parts since they were adjusted Note for Assembly Note Take care to prevent the chassis from being bent when tightening the three machine screws ...

Page 43: ...ection There is space at the end of the leaf spring sub guide to avoid contact with the slide 1 pan tapping screw M 1 4 2 5 2 leaf spring sub guide 3 leaf spring OP 5 optical pick up 4 lead screw assy Notes for Assembly Prevent the end of the leaf spring sub guide from being in contact with the OP slide base Prevent the end of the leaf spring sub guide from being in contact with the OP slide base ...

Page 44: ...cking the version at the upper on the revised page allows you to jump to the next revised page Ver Date Description of Revision 1 0 2006 08 New 1 1 2006 12 Chinese model addition to CDX GT160 Correction of disassembly of OPTICAL PICK UP 1 2 2007 02 Notes for removal of the OPTICAL PICK UP added SUPPLEMENT 1 ENG 07003 ...

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