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Sony CDX CDX-GT210, Service Manual

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Sony CDX CDX-GT210 Service Manual Download Page 39

SERVICE MANUAL

9-887-397-81

Ver. 1.3  2007.03

SUPPLEMENT-1

File this supplement with the service manual.

Subject: Notes for removal of the OPTICAL PICK-UP added.

DISASSEMBLY

1.  CHUCKING ARM SUB ASSY

3

chucking arm sub assy

2

1

spring

Note: Have this portion receive the chassis.

Note: Have this portion receive the chassis.

Note: Be careful not to touch the turn table.

AEP Model

UK Model

CDX-GT210/GT212

E Model

CDX-GT262/GT262S

Saudi Arabia Model

CDX-GT262

CDX-GT210/GT212/

GT262/GT262S

Summary of Contents for CDX CDX-GT210

Page 1: ...n at 1 kHz 0 5 stereo 0 3 mono Separation 35 dB at 1 kHz Frequency response 30 15 000 Hz MW LW Tuning range MW 531 1 602 kHz CDX GT210 GT212 GT262 EA LW 153 279 kHz CDX GT210 GT212 EA MW 531 1 602 kHz at 9 kHz step CDX GT262 IND GT262S MW 530 1 710 kHz at 10 kHz step CDX GT262 IND GT262S MW tuning interval 9 kHz 10 kHz switchable CDX GT262 IND GT262S Antenna aerial terminal External antenna aerial...

Page 2: ...stor located at the side of optical pick up block SERVICE NOTES CAUTION Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure Power amplifier section Outputs Speaker outputs sure seal connectors Speaker impedance 4 8 ohms Maximum power output 45 W 4 at 4 ohms CDX GT210 GT212 GT262 EA 50 W 4 at 4 ohms CDX GT262 IND G...

Page 3: ...pplied for too long so be careful Strong viscosity Unleaded solder is more viscous sticky less prone to flow than ordinary solder so use caution not to let solder bridges occur such as on IC pins etc Usable with ordinary solder It is best to use only unleaded solder but unleaded solder may also be added to ordinary solder SERVO BOARD CN2 MAIN BOARD CNP301 J 2502 076 1 EXTENSION CABLE AND SERVICE P...

Page 4: ...am Main Section 1 3 20 4 5 Schematic Diagram Main Section 2 3 21 4 6 Schematic Diagram Main Section 3 3 22 4 7 Printed Wiring Board Key Section 23 4 8 Schematic Diagram Key Section 24 5 EXPLODED VIEWS 5 1 Main Section 29 5 2 Front Panel Section 30 5 3 CD Mechanism Section MG 101TA 188 Q 31 6 ELECTRICAL PARTS LIST 32 NOTE FOR REPLACEMENT OF THE SERVO BOARD When repairing the complete SERVO board A ...

Page 5: ...tracks continuously press then press again within about 1 second and hold reverse fast forward a track press and hold Radio To tune in stations automatically press find a station manually press and hold L MODE button 7 To select the radio band FM MW LW M DSPL display DIM dimmer button 7 8 To change display items press change the display brightness press and hold N Number buttons CD 1 2 ALBM To ski...

Page 6: ... accessoires rouge à la borne d alimentation de l amplificateur d antenne existant Pour plus de détails consultez votre revendeur Une antenne électrique sans boîtier de relais ne peut pas être utilisée avec cet appareil Raccordement pour la conservation de la mémoire Lorsque le câble d alimentation jaune est connecté le circuit de la mémoire est alimenté en permanence même si la clé de contact est...

Page 7: ...connections manual O Number buttons CD 1 2 ALBM To skip albums press skip albums continuously press and hold 3 REP 7 4 SHUF 7 6 PAUSE To pause playback To cancel press again Radio To receive stored stations press store stations press and hold P SCRL scroll button To scroll display item Q Receptor for the card remote commander When an MP3 WMA is played OFF BTM SCRL DSPL PUSH SELECT SEEK SEEK PAUSE ...

Page 8: ...ker is not connected correctly FAILURE appears in the display In this case make sure the speaker is connected correctly Diagrama de conexión 1 A una superficie metálica del automóvil Conecte primero el cable de conexión a masa negro y después los cables amarillo y rojo de fuente de alimentación 2 Al cable de control de la antena motorizada o al cable de fuente de alimentación del amplificador de s...

Page 9: ...ge 10 2 2 CD MECHANISM BLOCK Page 10 SET 2 3 MAIN BOARD Page 11 2 5 CHASSIS T SUB ASSY Page 12 2 6 ROLLER ARM ASSY Page 12 2 7 CHASSIS OP ASSY Page 13 2 4 SERVO BOARD Page 11 1 CHUCKING ARM SUB ASSY SUPPLEMENT 1 Page 1 2 SLED MOTOR ASSY SUPPLEMENT 1 Page 2 3 OPTICAL PICK UP SECTION SUPPLEMENT 1 Page 3 4 OPTICAL PICK UP SUPPLEMENT 1 Page 3 Ver 1 3 ...

Page 10: ...te Follow the disassembly procedure in the numerical order given 2 1 SUB PANEL LCD ASSY 2 two claws 3 two claws 4 sub panel LCD assy 1 two screws PTT 2 6 6 4 CNP301 3 1 screw PTT 2 6 6 2 screw PTT 2 6 6 5 two screws PTT 2 6 4 6 bracket CD 7 CD mechanism block ...

Page 11: ...PTT 2 6 8 6 screw PTT 2 6 10 7 heat sink 4 two screws P 2 6 8 5 two screws PTT 2 6 10 1 three screws BTT 2 6 5 5 SERVO board SERVO board claw claw 3 toothed lock screw M 1 7 2 5 2 toothed lock screw M 1 7 2 5 1 Remove the eleven solders GRY YEL BLU ORG RED BLK RED WHT BLK RED WHT 4 optical pick up 16 core CN1 ...

Page 12: ...212 GT262 GT262S 2 6 ROLLER ARM ASSY 2 5 CHASSIS T SUB ASSY 4 chassis T sub assy 3 claw 1 two precision screws P 1 7 2 2 2 two precision screws P 1 7 2 2 3 washer 4 gear RA1 5 roller arm assy 1 spring RAL 2 spring RAR ...

Page 13: ...13 CDX GT210 GT212 GT262 GT262S 2 7 CHASSIS OP ASSY 7 coil spring damper natural 8 coil spring damper green 6 chassis OP assy 5 1 tension spring KF 2 gear LE1 3 lever D 4 slider R Ver 1 3 ...

Page 14: ...1 ALBM keys during the number of connected units display mode 4 4 Operating hours display mode Reset count display OFFSET FAILURE error display CD error information display Operating hours display Number of connected units display Reset count by watchdog timer display 0 1 X X 0 2 X X 0 3 1 X X X 0 4 X X X X 0 5 1 X X 0 6 1 X X X X X Reset count in hexadecimal format Diag code 01 Reset count 0 1 X ...

Page 15: ... display CD error info history 3 Disc type plus operating hours display CD error info history 3 Error description plus error details display CD error info history 2 Disc type plus operating hours display CD error info history 2 Error description plus error details display CD error info history 1 latest Disc type plus operating hours display 0 5 1 X X X X X 0 5 2 X X 0 5 2 X X X X X 0 5 3 X X 0 5 3...

Page 16: ...16 CDX GT210 GT212 GT262 GT262S MEMO ...

Page 17: ...I2C_SIO 9 VOL ATT 86 ATT 5 BEEP 26 AMPSTB 8 DIAG 54 BU IN 73 TEST IN 12 IN FL FL FL RL RL FR FR RR RR ANT REM ACC TEST 13 OUT FL 11 IN RL 11 OUT RL MUTE Q441 MUTE DRIVE Q478 479 BATT 72 ACC_IN BATTERY LEVEL CHECK Q580 582 ACC DETECT Q631 TU 5V REG Q1 D1 MUTE Q461 D479 D511 D580 D581 FU601 37 B UP B BU 3 3V B U 3 3V GT210 GT212 GT210 GT212 8 MUTE CONDITION 5 QUALITY RDS 53 TU_ATT IN 38 13 QUALITY N...

Page 18: ...wise noted p pF 50 WV or less are not indicated except for electrolytics and tantalums All resistors are in Ω and 1 4 W or less unless otherwise specified f internal component C panel designation For printed wiring boards Note X parts extracted from the component side Y parts extracted from the conductor side a Through hole Pattern from the side which enables seeing The other layers patterns are n...

Page 19: ...JW14 JW15 JW16 JW142 JW143 JW39 JW1 JW2 JW26 JW144 JW9 JW17 JW5 JW21 JW50 JW56 JW28 JW99 JW30 JW29 JW118 JW120 JW145 JW45 JW146 JW149 JW106 JW115 JW117 JW109 JW108 JW70 JW76 JW71 JW169 JW129 JW27 C441 C431 C451 C461 C401 C754 C407 C406 C3 C4 C5 C51 C903 C631 C753 C758 C479 C302 C301 C305 C511 C503 C412 C622 JW107 IC750 R51 R52 R54 C53 C57 C58 R53 R58 C64 C59 C60 R4 R5 R9 JW162 JW161 JW160 R906 R91...

Page 20: ... R441 R461 R432 R452 R442 R462 C5 R1 R4 R8 R9 R59 R60 R61 R401 JW102 R402 R403 C2 C1 C13 C12 C57 C62 FB1 C413 C776 C905 IC51 Q461 Q441 Q451 Q431 IC901 Q478 Q479 R6 R7 R5 C6 C7 R52 R54 R51 R55 R906 Q1 C422 C423 C902 C901 IC401 R53 R29 Q22 Q51 J1 C3 TU1 D1 D903 D479 R2 R3 R12 R13 C53 C54 C55 C56 C60 C59 C64 C63 C406 C404 C405 C407 R406 R407 R408 R409 C58 C8 4 4 SCHEMATIC DIAGRAM MAIN SECTION 1 3 Ref...

Page 21: ...31 C753 R752 C754 C465 C462 C445 C442 C455 C452 C435 C751 C750 JC754 JC755 C432 JC753 C755 C756 C775 C765 C764 C774 C617 C601 C602 FU601 CN601 R653 JC756 D754 D753 D752 D751 D755 D756 D757 D758 D760 D762 D601 R631 Q631 Q651 C758 JW52 D609 R651 D651 D617 R609 C763 C769 C770 C771 IC750 4 5 SCHEMATIC DIAGRAM MAIN SECTION 2 3 Refer to page 26 for IC Block Diagram Page 20 Page 22 Ver 1 2 ...

Page 22: ...01 R757 R692 R545 R558 R568 Q580 Q582 Q581 C343 C312 FB305 C306 FB308 C308 L301 FB304 C310 C510 FB501 C504 C509 C501 C516 C513 C523 C522 C519 FB604 C917 IC501 IC602 R540 C918 R582 R676 R567 C512 R561 JC504 C514 L501 R506 R532 R534 R557 R577 R575 R570 JW86 R559 R679 D502 R529 FB310 C305 CNP301 C301 C302 C309 R564 R556 R672 R513 R664 R528 Q664 R546 JC501 X502 R694 D704 D580 D581 D719 C508 C507 R509 ...

Page 23: ...23 23 CDX GT210 GT212 GT262 GT262S CDX GT210 GT212 GT262 GT262S 1 A B C D E F G H I 2 3 4 5 6 7 8 9 10 11 12 13 14 ...

Page 24: ...971 LED952 LED953 LED944 LED945 LED941 LED942 LED943 R905 RE901 Q931 Q932 J901 LCD901 LED931 D998 IC901 D994 R974 D903 R932 R933 R931 FB901 FB902 FB903 D991 D992 D993 LSW903 1 2 LSW904 1 2 S904 LSW905 1 2 LSW906 1 2 LSW907 1 2 LSW908 1 2 LSW909 1 2 LSW910 1 2 LSW911 1 2 LSW912 1 2 S901 S902 S903 LSW901 1 2 R984 R985 R986 R977 R979 R978 D981 D982 LSW912 2 2 LSW911 2 2 LSW910 2 2 LSW908 2 2 LSW909 2...

Page 25: ...H 4 CD RCH 5 CD LCH 6 AUX RCH 7 DN1 8 DN2 9 AUX LCH 10 INPUT SELECTOR INPUT GAIN 0 20dB 1dB step PRIMARY VOLUME 12dB 20dB 1dB step MUTE BASS TREBLE VCC 2 VDDA INTERPOLATOR RAM BUFFER CONTROL LOGIC TEST LOGIC PIN MUX S I 2 C SPI INTERFACE BAND PASS FILTER SIGMA DELTA CONVERTER SINC4 FILTER REF3 REF2 REF1 VSS VDDD RESETN TM 1 MPX 16 CSN SDAOUT RDSREG 3 INTN MPX SINC4REG SDAIN SCK SPI TESTREG 14 2 3 ...

Page 26: ...R SWITCH REFERENCE VOLTAGE LOADDUMP PROTECTION TEMPERATURE PROTECTION BACK UP SWITCH REGULATOR 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 TAB OUT FL OUT FL OUT RL OUT RL IN RL S GND IN RR OUT RR OUT RR OUT FR OUT FR DIAG ANT REM AMP REM SERVO5V MECH6V VP B UP B SDA SCL VP2 PGND3 SVR IN FL IN FR BEEP PGND2 VP1 STB PGND1 RST CRES AUDIO8 3V G...

Page 27: ...output 25 EEP_CKO O EEPROM bus serial clock output 26 AMPSTB O Power AMP standby signal output 27 LCD_CE O LCD driver chip enable signal output 28 LCD_SO O LCD driver serial data signal output 29 LCD_SCK O LCD driver serial clock signal output 30 RDS ON O RDS ON signal output 31 RE IN0 I Rotary encoder signal input 0 32 RE IN1 I Rotary encoder signal input 1 33 I2C_CKO O I2C bus serial clock signa...

Page 28: ...System reset signal input 78 NCO O Not used Open 79 XOUT O Sub clock signal output 32 768kHz 80 XIN I Sub clock signal input 32 768kHz 81 VSS1 Ground 82 OSCIN I Main clock signal input 18 432kHz 83 OSCOUT O Main clock signal output 18 432kHz 84 VCC3 Power supply 3 3 V 85 DEMOSEL I DEMO select signal input H DEMO on L DEMO off 86 ATT O Audio mute control signal output 87 BUSON O BUS ON signal outpu...

Page 29: ... 2 6X4 S 3 7 685 793 09 SCREW PTT 2 6X8 S 4 7 685 794 09 SCREW PTT 2 6X10 S 5 7 685 134 19 SCREW P 2 6X8 TYPE2 NON SLIT Ref No Part No Description Remark Ref No Part No Description Remark NOTE The mechanical parts with no reference number in the exploded views are not supplied Items marked are not stocked since they are seldom required for routine service Some delay should be anticipated when orde...

Page 30: ...2 53 X 2148 915 2 PANEL SUB ASSY FRONT GT212 53 X 2148 916 2 PANEL SUB ASSY FRONT GT210 54 X 2149 185 1 KNOB SV ASSY 55 2 693 599 01 SPRING RELEASE 56 1 780 433 11 CONDUCTIVE BOARD CONNECTION 57 2 683 964 01 PANEL LCD BACK 58 3 250 543 21 SCREW B P TITE M2 59 X 2149 228 2 CASE ASSY for FRONT PANEL 60 3 251 320 01 EMBLEM NO 2 5 SONY J901 1 820 624 11 JACK SMALL TYPE VERTICAL AUX LCD901 1 802 231 11...

Page 31: ...ECHANISM SECTION MG 101TA 188 Q NOTE Refer to SUPPLEMENT 1 for disassembly of OPTICAL PICK UP not supplied 6 6 not supplied not supplied not supplied not supplied not supplied not supplied not supplied not supplied not supplied not supplied 101 102 103 105 104 107 106 106 Ver 1 3 105 3 348 998 31 SCREW M1 4X2 5 TAPPING PAN 106 3 352 758 31 SCREW M1 7X2 5 TOOTHED LOCK 107 A 1177 201 A SERVO BOARD C...

Page 32: ... 786 805 12 SWITCH TACTILE WITH LED DSPL DIM LSW906 1 786 805 12 SWITCH TACTILE WITH LED 1 ALBM LSW907 1 786 805 12 SWITCH TACTILE WITH LED 2 ALBM LSW908 1 786 805 12 SWITCH TACTILE WITH LED 3 REP LSW909 1 786 805 12 SWITCH TACTILE WITH LED 4 SHUF LSW910 1 786 805 12 SWITCH TACTILE WITH LED 5 LSW911 1 786 805 12 SWITCH TACTILE WITH LED 6 PAUSE LSW912 1 786 805 12 SWITCH TACTILE WITH LED AF TA GT21...

Page 33: ...DE A 1204 657 A MAIN BOARD COMPLETE GT210 AEP UK GT212 AEP UK A 1204 930 A MAIN BOARD COMPLETE GT262 IND GT262S A 1205 059 A MAIN BOARD COMPLETE GT262 EA A 1221 694 A MAIN BOARD COMPLETE GT210 RU GT212 RU 7 685 134 19 SCREW P 2 6X8 TYPE2 NON SLIT 7 685 794 09 SCREW PTT 2 6X10 S CAPACITOR C1 1 162 964 11 CERAMIC CHIP 0 001uF 10 50V GT210 GT212 C2 1 162 964 11 CERAMIC CHIP 0 001uF 10 50V GT210 GT212...

Page 34: ...IP 0 22uF 10 25V C776 1 162 964 11 CERAMIC CHIP 0 001uF 10 50V C901 1 109 982 11 CERAMIC CHIP 1uF 10 10V C902 1 109 982 11 CERAMIC CHIP 1uF 10 10V C903 1 126 961 11 ELECT 2 2uF 20 50V C905 1 162 970 11 CERAMIC CHIP 0 01uF 10 25V C917 1 163 017 00 CERAMIC CHIP 0 0047uF 10 50V C918 1 163 017 00 CERAMIC CHIP 0 0047uF 10 50V CONNECTOR CN601 1 774 701 21 PIN CONNECTOR 16P CN701 1 819 773 13 SOCKET CONN...

Page 35: ...D R3 1 414 595 11 INDUCTOR FERRITE BEAD R4 1 216 839 11 METAL CHIP 33K 5 1 10W R5 1 216 843 11 METAL CHIP 68K 5 1 10W R6 1 216 839 11 METAL CHIP 33K 5 1 10W GT210 GT212 R7 1 216 843 11 METAL CHIP 68K 5 1 10W GT210 GT212 R8 1 216 839 11 METAL CHIP 33K 5 1 10W R9 1 216 843 11 METAL CHIP 68K 5 1 10W R12 1 414 595 11 INDUCTOR FERRITE BEAD R13 1 414 595 11 INDUCTOR FERRITE BEAD R29 1 216 809 11 METAL C...

Page 36: ...817 11 METAL CHIP 470 5 1 10W R573 1 216 845 11 METAL CHIP 100K 5 1 10W GT210 GT212 R575 1 216 845 11 METAL CHIP 100K 5 1 10W R577 1 216 845 11 METAL CHIP 100K 5 1 10W R578 1 216 821 11 METAL CHIP 1K 5 1 10W R582 1 216 821 11 METAL CHIP 1K 5 1 10W R583 1 216 821 11 METAL CHIP 1K 5 1 10W R584 1 216 841 11 METAL CHIP 47K 5 1 10W R585 1 216 849 11 METAL CHIP 220K 5 1 10W R601 1 216 845 11 METAL CHIP ...

Page 37: ...262 EA 2 699 134 51 MANUAL INSTRUCTION RUSSIAN GT210 RU GT212 RU 2 699 135 11 MANUAL INSTRUCTION INSTALL ENGLISH GERMAN FRENCH ITALIAN DUTCH GT210 GT212 2 699 135 21 MANUAL INSTRUCTION INSTALL ENGLISH SPANISH SIMPLIFIED CHINESE GT262 IND GT262S 2 699 135 31 MANUAL INSTRUCTION INSTALL ENGLISH ARABIC PERSIAN GT262 EA 2 699 135 51 MANUAL INSTRUCTION INSTALL RUSSIAN GT210 RU GT212 RU X 2149 228 2 CASE...

Page 38: ...38 CDX GT210 GT212 GT262 GT262S MEMO ...

Page 39: ...TICAL PICK UP added DISASSEMBLY 1 CHUCKING ARM SUB ASSY 3 chucking arm sub assy 2 1 spring Note Have this portion receive the chassis Note Have this portion receive the chassis Note Be careful not to touch the turn table AEP Model UK Model CDX GT210 GT212 E Model CDX GT262 GT262S Saudi Arabia Model CDX GT262 CDX GT210 GT212 GT262 GT262S ...

Page 40: ... stand turn table 2 three serration screws M 2 3 three serration screws M 2 3 Note Place the stand with care not to touch the turn table Note Never remove these parts since they were adjusted Note for Assembly Note Take care to prevent the chassis from being bent when tightening the three machine screws ...

Page 41: ...ection There is space at the end of the leaf spring sub guide to avoid contact with the slide 1 pan tapping screw M 1 4 2 5 2 leaf spring sub guide 3 leaf spring OP 5 optical pick up 4 lead screw assy Notes for Assembly Prevent the end of the leaf spring sub guide from being in contact with the OP slide base Prevent the end of the leaf spring sub guide from being in contact with the OP slide base ...

Page 42: ...e version at the upper on the revised page allows you to jump to the next revised page Ver Date Description of Revision 1 0 2006 09 New 1 1 2006 10 Russia model addition to CDX GT210 and CDX GT212 1 2 2007 01 Indian model addition to CDX GT262 1 3 2007 03 Notes for removal of the OPTICAL PICK UP added SUPPLEMENT 1 ENG 07003 ...

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