Sony CDX-CA400 - Compact Disc Changer System Service Manual Download Page 12 | Manualshive

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CDX-CA400/CA530X/CA580X

1

P 2x3

4

P 2x3

5

spring (feed), plate

6

shaft (feed) assy

2

sled motor assy

3

optical pick-up block

2-10. OPTICAL PICK-UP BLOCK

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Summary of Contents for CDX-CA400 - Compact Disc Changer System

Page 1: ...530 1 710 kHz Antenna terminal External antenna connector Intermediate frequency 10 7 MHz 450 kHz Sensitivity 30 µV Power amplifier section Outputs Speaker outputs sure seal connectors Speaker impedance 4 8 ohms Maximum power output 50 W 4 at 4 ohms SPECIFICATIONS General Outputs Audio outputs Power antenna relay control lead Power amplifier control lead Tone controls Bass 10 dB at 20 Hz CDX CA400...

Page 2: ...ures other than those specified herein may result in hazardous radiation exposure TEST DISCS This set can playback CD R and CD ROM discs The following test discs should be used to check the capability CD R test disc TCD R082LMT Part No J 2501 063 1 CD RW test disc TCD W082L Part No J 2501 063 2 Notes on CD R CD RW discs You can play CD Rs recordable CDs CD RWs rewritable CDs designed for audio use...

Page 3: ...n 17 3 5 Circuit Boards Location 17 3 6 Printed Wiring Boards CD Mechanism Section 18 3 7 Schematic Diagram CD Mechanism Section 20 3 8 Printed Wiring Board Main Section 21 3 9 Schematic Diagram Main Section 1 2 22 3 10 Schematic Diagram Main Section 2 2 23 3 11 Printed Wiring Board Display Section 24 3 12 Schematic Diagram Display Section 25 4 EXPLODED VIEWS 4 1 Chassis Section 28 4 2 Front panel...

Page 4: ...4 CDX CA400 CA530X CA580X SECTION 1 GENERAL This section is extracted from instruction manual CDX CA400 CDX CA530X CA580X CDX CA400 CDX CA530X CA580X ...

Page 5: ...5 CDX CA400 CA530X CA580X Connections CDX CA400 ...

Page 6: ...6 CDX CA400 CA530X CA580X Connections CDX CA530X CA580X ...

Page 7: ...quence Note Follow the disassembly procedure in the numerical order given 2 1 PANEL 1 ASSY SUB 2 1 PANEL 1 ASSY SUB Page 7 2 2 CD MECHANISM BLOCK Page 8 2 5 CHASSIS T SUB ASSY Page 9 2 6 LEVER SECTION Page 10 2 8 SHAFT ROLLER ASSY Page 11 2 9 FLOATING BLOCK ASSY Page 11 2 10 OPTICAL PICK UP BLOCK Page 12 SET 2 7 SERVO BOARD Page 10 2 3 MAIN BOARD Page 8 2 4 HEAT SINK Page 9 ...

Page 8: ...CDX CA400 CA530X CA580X 3 screw BTT 4 screws BTT 1 PTT 2 6x8 5 MAIN board 2 PTT 2 6x8 1 PTT 2 6x6 6 PTT 2 6x6 7 bracket CD 2 PTT 2 6x6 5 CD mechanism block 4 CNP701 3 2 2 CD MECHANISM BLOCK 2 3 MAIN BOARD ...

Page 9: ...CA400 CA530X CA580X 4 chassis T sub assy 3 P 2x3 2 P 2x3 1 Unsolder the lead wires black red white 6 heat sink 1 PTT 2 6x8 2 PTT 2 6x8 4 PTT 2 6x8 3 PTT 2 6x12 5 PTT 2 6x8 2 5 CHASSIS T SUB ASSY 2 4 HEAT SINK ...

Page 10: ...CN3 2 Removal the solders 3 P 2x3 4 loading motor assy 7 SERVO board 6 special screw 8 connector optical pick up block 4 claws 2 IN SELF SW board 7 lever L 3 tension spring LR 6 lever R 5 guide disc 1 special screw 2 6 LEVER SECTION 2 7 SERVO BOARD ...

Page 11: ...arrow 2 damper T 3 damper T 5 Turn loading ring in the direction of the arrow Fig 1 1 tension spring RA 2 arm roller 3 retaing ring RA 4 shaft retainer 5 shaft roller assy retaing ring RA arm arm washer washer shaft retainer shaft retainer 2 9 FLOATING BLOCK ASSY 2 8 SHAFT ROLLER ASSY When installing take note of the positions arm roller and washers Fig 1 ...

Page 12: ...12 CDX CA400 CA530X CA580X 1 P 2x3 4 P 2x3 5 spring feed plate 6 shaft feed assy 2 sled motor assy 3 optical pick up block 2 10 OPTICAL PICK UP BLOCK ...

Page 13: ...l output 23 FM ON O Tuner FM power supply control output 24 VDD1 Power supply pin 5 V 25 AVSS Ground pin 26 ST IND I FM stereo detection input 27 PH3 I PH3 detection input Not used in this set 28 S METER I S meter signal input 29 KEY0 I A D key input 0 30 KEY1 I A D key input 1 31 ROTARY AD I Not used in this set 32 DST SEL I Destination select input Connect to ground in this set 33 TEST I Force t...

Page 14: ... DSP IC serial data output 57 X SI I CD DSP IC serial data input 58 X SCK O CD DSP IC serial clock output 59 RFOK I CD servo IC RFOK signal input 60 CD RST O CD DSP IC reset control output 61 ACC IN I Accessory power supply detection input 62 X AO O CD servo IC command parameter discrimination signal output L Command H Parameter 63 STB O CD servo IC data strobe signal output 64 L SW I CD sled limi...

Page 15: ...W2 SELF SW4 LIMIT SW1 DOWN X1 16 9344MHz OPTICAL PICK UP KSS 720A I V CONV CDL STB X A0 X_SO X_SI X_SCK CD_RST RFOK D_SW IN_SW SELF_SW L_SW LM _LD LM_ EJ CDM ON XCD_ON R CH TUNER SECTION A X EN TUNER SECTION B 23 24 M M M 1 RESET S901 RESET 2 IC902 U_COM 5V BATT D909 LOUT ROUT PACK TSTB TSI TSCK SI RFOK SO SCK STB AO XTALEN RST RESET A C B D E F PD LD B D A C E F PD A5V LD APC FCS FCS TRK TRK SL S...

Page 16: ... 1 2 FL FL RL RL 4 12 FR FR 3 11 RR RR 16 B BATT 5 AMP REM 6 8 19 ANT REM GND R CH F901 10A 7 ACC 15 TEST 33 TEST A REMO ACC CHECK Q902 32 13 25 FM AM_VCC 26 28 17 18 L R BUS AUDIO IN R CH L R Signal path FM AM CD R ch is omitted due to same as L ch AMP ANT REMOTE CONTROL Q911 917 COM 8V REG Q918 919 929 D923 U_COM 5 V REG Q920 D930 D999 U_COM 5V BATT BATT X EN D931 D932 TU 8V BATT DET Q904 D907 T...

Page 17: ...60 COM1 COM2 LCD LCD501 KEY ILLUMINATION 64 63 1 23 25 53 SEG1 SEG52 DATA CLK CE INH LCD DO LCD CLK LCD CE TUNER SECTION C 57 VCC 3 OUT 1 3 4 BLOCK DIAGRAM DISPLAY SECTION MAIN board tuner unit TU601 DISPLAY board SERVO board IN SELF SW board SPEAKER board SL SW board 3 5 CIRCUIT BOARDS LOCATION Page 16 Waveforms Servo Board MODE CD PLAY 1 2 3 IC1 ts PACK IC1 uj RFO 1 2Vp p 4 Approx 100mVp p IC1 o...

Page 18: ...dicates tolerance f internal component C panel designation A B Line Power voltage is dc 14 4V and fed with regulated dc power supply from ACC and BATT cords Voltages are taken with a VOM Input impedance 10 MΩ Voltage variations may be noted due to normal produc tion tolerances Waveforms are taken with a oscilloscope Voltage variations may be noted due to normal produc tion tolerances Circled numbe...

Page 19: ...32 TP48 TP71 TP51 TP49 TP52 TP55 TP75 TP53 TP56 TP43 TP58 TP61 TP74 TP68 TP80 TP7 TP62 TP91 TP63 C40 TP66 TP64 TP69 TP72 TP50 TP26 TP3 TP59 TP76 TP18 TP89 TP30 R8 R9 R5 R7 R12 R14 R15 R10 R17 R18 R19 R20 R22 FB6 FB7 FB1 FB2 TP92 FB4 C3 C5 C6 C8 C9 C10 C11 C13 C14 C16 C18 C19 C24 C25 C29 C34 C36 C38 C35 C21 C22 C30 C23 C1 C27 R21 TP47 C15 C20 TP35 TP23 R24 R6 C17 TP82 TP44 Q1 R26 TP34 R25 R3 TP16 T...

Page 20: ...6 TP27 R21 R22 TP34 TP35 TP36 TP46 TP37 TP38 TP39 TP40 TP41 TP42 TP43 TP44 TP45 FB2 CN1 R18 R19 R20 R17 TP66 FB7 FB6 TP62 TP47 TP63 TP48 TP49 TP64 TP50 TP51 TP52 TP68 TP53 TP69 TP54 TP70 TP55 TP71 TP56 TP72 TP57 TP73 TP58 TP74 TP59 TP75 TP60 TP76 TP61 X1 SW3 SW4 CN13 Q1 C18 IC2 FB3 IC1 SW1 TP1 TP5 C44 C40 C1 C5 C3 C6 C15 C16 C41 C27 C45 C34 C29 C25 C36 C38 C35 C24 C30 C22 C21 Refer to page 17 for ...

Page 21: ... JW15 Q907 JW82 JW23 JW20 JW31 JW8 JW3 C103 JW87 C203 JW84 C114 JW4 JW19 R407 JW32 JW91 R853 Q605 JW27 D802 R601 JW26 C901 JW24 JW28 C610 L604 CNP901 JW90 TH851 JW1 JW16 JW124 C214 JW104 C620 Q603 C851 D804 JW2 JW71 JW73 JW29 JW34 JW94 JW112 JW37 R707 JW7 JW122 JW116 JW12 JW109 JW47 JW86 JW52 JW120 R812 JW108 JW114 D901 JW58 C432 R932 JW97 C919 R924 L901 JW92 JW102 D910 D909 JW77 JW100 R811 JW111 ...

Page 22: ...R930 R932 R933 R934 TH851 X801 X802 C869 C703 C802 C809 TH901 C913 C804 C803 C847 C810 C916 R705 R704 R706 R708 L701 L702 C704 C702 R851 C905 C907 R913 JR929 D910 R912 R931 D853 IC802 S901 CNP801 R809 R811 C801 Q904 Q907 Q921 Q906 Q905 Q911 Q917 Q929 Q918 D851 D805 D804 D803 D807 D806 D808 D809 D802 IC902 Q914 Q912 D930 C909 D999 D931 D932 Q909 C851 C915 R819 IC801 CNP701 3 9 SCHEMATIC DIAGRAM MAI...

Page 23: ...4 C608 C627 D901 C108 C113 C117 C120 R115 C115 C215 C208 C606 C848 C652 L603 R606 C615 R607 C617 R608 C618 R609 C619 JR603 C121 R122 R222 C221 C105 R121 R221 C432 C101 C102 C202 C201 C426 D921 D922 D917 D918 D915 D916 C931 C205 PJ401 IC101 L901 R901 CP601 C220 C217 JR110 F901 R908 D903 C401 R105 R206 R106 R205 Q101 Q102 Q201 Q202 Q402 D402 Q401 CNJ601 L669 R620 R622 C650 C651 R628 Q604 Q603 Q605 Q...

Page 24: ...561 JR503 I C 5 5 1 D556 JR507 C552 R559 JR505 C553 CNP552 CNP551 S517 S502 S519 PL551 PL552 S516 S503 S507 S509 S515 LCD501 S510 S511 S514 S505 S508 S518 S501 S512 S504 S506 S513 3 11 PRINTED WIRING BOARD DISPLAY SECTION Refer to page 17 for Circuit Boards Location Page 21 D565 C 2 D566 C 2 D567 A 1 D568 B 1 D569 C 1 D570 A 5 D571 A 4 D572 B 3 D573 A 8 D551 G 5 D553 H 5 D554 H 6 D555 A 13 D556 G ...

Page 25: ...13 S506 IC552 JR508 JR507 JR505 CNP551 C551 C552 R551 C553 R552 R554 JR504 R555 JR503 R563 R565 R564 R566 R567 R568 R571 R572 R573 R569 R570 R579 R580 R577 R578 R575 R576 R574 CNP552 LCD501 PL551 D561 D564 D567 PL552 D562 D565 D566 D569 D568 D570 D573 D576 D571 D574 D577 D575 D578 D581 D584 D587 D583 D586 D585 D582 D563 D572 D579 D580 3 12 SCHEMATIC DIAGRAM DISPLAY SECTION Page 22 Note Voltage is ...

Page 26: ...9 C2D2 48 C2D1 47 C1D2 46 C1D1 45 DGND 44 PLCK 43 MIRR WFCK 42 RFCK 41 LOCK 40 DVDD 39 TSOI 38 C16M 37 DGND 36 TX 35 HOLD WDCK 34 LRCK 33 LRCKIN 32 SCKO 31 SCKIN 30 DOUT 29 28 DIN FLAG 27 EMPH 26 DVDD EFM COMPARATOR EFM EFM DEFECT FOK A3T MIRR FEO TEO TEOFS FEOFS RF AMP BLOCK SWITCH MICROCOMPUTER INTERFACE SCF OSC FOCUS REGISTER TRACKING REGISTER OCTUPLED OVERSAMPLING DIGITAL FILTER NOISE SHAVER O...

Page 27: ...UT 12 LIN L5 L4 L3 R2 R3 R4 VREF R5 L2 L1 R1 LSELO LBASS1 10 13 14 15 16 17 18 LTRE 11 LSB LBASS2 8 RROUT RFOUT 34 33 31 29 32 RFIN ROUT 26 RIN RSELO RBASS1 28 25 24 23 21 RTRE 27 RSB RBASS2 30 2 1 VDD 35 CL 36 CCB INTERFACE CONTROL CIRCUIT LOGIC CIRCUIT CONTROL CIRCUIT LVREF RVREF 22 20 19 ...

Page 28: ...rts list R R 1 3 224 612 01 CHASSIS CD 2 3 224 309 21 COVER 3 1 776 206 21 CORD WITH CONNECTOR POWER 4 3 024 285 01 CUSHION RUBBER 5 3 041 173 11 BRACKET CD 6 3 922 535 11 SCREW BTT 7 A 3283 245 A MAIN BOARD COMPLETE 8 3 236 922 01 HEAT SINK 9 3 019 565 01 BRACKET IC 10 1 683 830 11 SPEAKER BOARD 11 3 041 261 11 BRACKET TR 12 3 048 259 01 SHEET E 13 X 3380 594 3 LOCK ASSY S 14 X 3381 269 1 PANEL 1...

Page 29: ...81 356 1 RING SEEK ASSY 58 3 236 904 01 BUTTON SOURCE 59 X 3381 355 1 RING VOL ASSY 60 3 236 911 01 BUTTON RELEASE 61 3 229 774 01 SPRING RELEASE 62 3 236 907 01 BUTTON MODE 63 3 236 906 01 BUTTON SEL 64 3 236 921 01 PLATE LCD GROUND 65 3 229 751 01 SHEET LCD UP 66 3 236 920 01 SHEET LCD DIFFUSION 67 X 3381 357 1 HOLDER LCD ASSY 68 3 236 902 01 PANEL FRONT BACK 69 X 3380 054 2 CASE ASSY for FRONT ...

Page 30: ...3 040 022 01 RETAINER ROLLER SHAFT 106 3 040 044 01 ROLLER S 107 3 040 067 01 LEVER R 108 A 3301 980 A SHAFT ROLLER ASSY 109 3 040 037 01 GUIDE DISC 110 3 040 040 02 ARM ROLLER 111 A 3283 233 A SERVO BOARD COMPLETE 112 3 221 779 01 BRACKET MOTOR 113 3 040 034 01 SPRING RA TENSION 114 3 040 042 01 WASHER 115 3 043 880 01 RING RA RETAINING 116 3 044 206 11 SCREW SPECIAL 117 1 683 284 11 FLEXIBLE BOA...

Page 31: ...40 025 01 ARM CHUCKING 152 3 040 031 01 DAMPER T 153 3 040 056 01 LEVER D 154 3 040 024 01 RETAINER DISC 155 3 040 054 01 WHEEL LW WORM 156 3 040 026 01 SPRING CH TENSION 157 3 040 032 01 SPRING FL COMPRESSION 158 3 040 033 01 SPRING KF1 TENSION 159 A 3307 422 A CHASSIS M COMPLETE ASSY 160 3 040 059 01 SPRING TR TENSION 161 3 040 057 01 LEVER LOCK 162 3 040 058 01 GEAR MDL 163 3 040 052 01 WHEEL U...

Page 32: ...ur la sécurité Ne les remplacer que par une piéce portant le numéro spécifié 201 X 3378 480 1 CHASSIS OP ASSY including M901 202 3 040 029 01 SPRING SL TORSION 203 3 040 045 01 BASE DRIVING 204 3 040 194 01 GEAR MIDWAY 205 A 3301 983 A SHAFT FEED ASSY 206 3 040 030 01 SPRING FEED PLATE 207 1 823 641 11 CABLE FLEXIBLE FLAT 6 CORE 208 1 683 282 11 SL SW BOARD 209 3 909 607 01 SCREW 0210 8 820 103 11...

Page 33: ...565 8 719 053 09 LED SML 310VTT86 DSO CA530X CA580X D565 8 719 078 21 LED SML 310PTT86 DSO CA400 D566 8 719 053 09 LED SML 310VTT86 SEEK1 CA530X CA580X D566 8 719 078 21 LED SML 310PTT86 SEEK1 CA400 D567 8 719 038 05 LED CL 190FG CD T OFF CA400 D567 8 719 053 09 LED SML 310VTT86 OFF CA530X CA580X D568 8 719 053 09 LED SML 310VTT86 SEEK4 CA530X CA580X D568 8 719 078 21 LED SML 310PTT86 SEEK4 CA400 ...

Page 34: ... METAL CHIP 680 5 1 16W R554 1 216 807 11 METAL CHIP 68 5 1 16W R555 1 216 819 11 METAL CHIP 680 5 1 16W R559 1 216 806 11 RES CHIP 56 5 1 16W R560 1 216 806 11 RES CHIP 56 5 1 16W R561 1 216 806 11 RES CHIP 56 5 1 16W R562 1 216 806 11 RES CHIP 56 5 1 16W R563 1 216 817 11 METAL CHIP 470 5 1 16W R564 1 216 817 11 METAL CHIP 470 5 1 16W R565 1 216 817 11 METAL CHIP 470 5 1 16W R566 1 216 817 11 ME...

Page 35: ...0 10V C608 1 164 156 11 CERAMIC CHIP 0 1uF 25V C609 1 162 970 11 CERAMIC CHIP 0 01uF 10 25V C610 1 104 396 11 ELECT 10uF 20 16V C611 1 162 927 11 CERAMIC CHIP 100PF 5 50V C612 1 162 927 11 CERAMIC CHIP 100PF 5 50V C613 1 162 927 11 CERAMIC CHIP 100PF 5 50V C614 1 164 174 11 CERAMIC CHIP 0 0082uF 10 25V C615 1 165 176 11 CERAMIC CHIP 0 047uF 10 16V C617 1 165 176 11 CERAMIC CHIP 0 047uF 10 16V C618...

Page 36: ...B2 D922 8 719 110 49 DIODE RD18ES B2 D923 8 719 110 14 DIODE RD9 1ES B3 D930 8 719 109 89 DIODE RD5 6ES B2 D931 8 719 988 61 DIODE 1SS355TE 17 D932 8 719 988 61 DIODE 1SS355TE 17 D933 8 719 074 47 DIODE CRS02 TE85L D999 8 719 991 33 DIODE 1SS133T 77 IC IC101 8 759 827 14 IC TA8268AH IC401 8 759 827 11 IC LC75421M TLM E IC601 8 759 586 59 IC TB2118F EL S IC801 6 801 302 01 IC uPD780076GK 520 9ET IC...

Page 37: ...1 216 825 11 METAL CHIP 2 2K 5 1 16W R616 1 216 845 11 METAL CHIP 100K 5 1 16W R617 1 216 825 11 METAL CHIP 2 2K 5 1 16W R618 1 216 845 11 METAL CHIP 100K 5 1 16W R619 1 216 817 11 METAL CHIP 470 5 1 16W R620 1 216 817 11 METAL CHIP 470 5 1 16W R622 1 216 817 11 METAL CHIP 470 5 1 16W R628 1 216 829 11 METAL CHIP 4 7K 5 1 16W R704 1 216 821 11 METAL CHIP 1K 5 1 16W R705 1 216 821 11 METAL CHIP 1K ...

Page 38: ...0 01uF 10 25V C18 1 162 966 11 CERAMIC CHIP 0 0022uF 10 50V C19 1 107 826 11 CERAMIC CHIP 0 1uF 10 16V C20 1 107 826 11 CERAMIC CHIP 0 1uF 10 16V C21 1 162 970 11 CERAMIC CHIP 0 01uF 10 25V C22 1 162 970 11 CERAMIC CHIP 0 01uF 10 25V C23 1 162 970 11 CERAMIC CHIP 0 01uF 10 25V C24 1 162 970 11 CERAMIC CHIP 0 01uF 10 25V C25 1 162 970 11 CERAMIC CHIP 0 01uF 10 25V C26 1 126 391 11 ELECT CHIP 47uF 2...

Page 39: ...32 877 11 FUSE BLADE TYPE AUTO FUSE 10A M902 A 3301 985 A MOTOR ASSY SLED SLED M903 A 3315 039 A MOTOR SUB ASSY LO LOADING ACCESSORIES 1 476 526 31 REMOTE COMMANDER RM X115 CA400 CA580X 3 230 047 01 LID BATTERY CASE for RM X115 CA400 CA580X 3 238 717 11 MANUAL INSTRUCTION INSTALL ENGLISH FRENCH CA400 3 238 719 11 MANUAL INSTRUCTION ENGLISH FRENCH CA400 3 238 722 11 MANUAL INSTRUCTION INSTALL ENGLI...

Page 40: ...ISION HISTORY Clicking the version allows you to jump to the revised page Also clicking the version at the upper right on the revised page allows you to jump to the next revised page Ver Date Description of Revision 1 0 2001 12 New ...

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