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Sony CD Walkman D-FJ200, Service Manual

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Sony CD Walkman D-FJ200 Service Manual Download Page 4

4

D-FJ200/FJ201

SECTION 3

DISASSEMBLY

Note :

 Follow the disassembly procedure in the numerical order given.

3-1. UPPER LID ASSY, CABINET (UPPER) ASSY, CABINET (LOWER) ASSY

z

 

The equipment can be removed using the following procedure.

Upper lid ASSY, Cabinet (upper) ASSY

Cabinet (lower) ASSY

MD ASSY

Motor ASSY (Sled) (M902), Optical pick-up (DAX-25E),
Turn table motor ASSY (spindle) (M901)

Main board

Set

3

 five screws

5

 claw

5

 claw

5

 two claws

upper lid assy

cabinet (upper) assy

cabinet (lower) assy

7

 CN802

5

 claw

4

 two screws

1

6

2

Summary of Contents for CD Walkman D-FJ200

Page 1: ...10 kHz step TV 2 13 ch US WB Weather band 1 7 ch US FM 87 5 108 0 MHz AM 530 1 710 kHz D FJ200 FJ201 Ver 1 3 2005 12 Sony Corporation Parsonal Audio Division Published by Sony Engineering Corporation 9 961 978 04 2005L02 1 2005 12 FM AM PORTABLE CD PLAYER Photo D FJ200 Australian model 9 kHz step FM 87 5 108 0 MHz AM 531 1 602 kHz 10 kHz step FM 87 5 108 0 MHz AM 530 1 710 kHz Power requirements T...

Page 2: ...ing use of unleaded solder are printed with the lead free mark LF indicating the solder contains no lead Caution Some printed circuit boards may not come printed with the lead free mark due to their particular size LEAD FREE MARK Unleaded solder has the following characteristics Unleaded solder melts at a temperature about 40 C higher than ordinary solder Ordinary soldering irons can be used but t...

Page 3: ... remove the lead wire to disc motor RF signal P to P value 0 4 to 0 8Vp p SECTION 1 SERVICING NOTES Laser Diode Checking Methods During normal operation of the equipment emission of the laser diode is prohibited unless the upper panel is closed while turning ON the S809 push switch type The following two checking methods for the laser diode are operable Method Emission of the laser diode is visual...

Page 4: ...OWER ASSY z The equipment can be removed using the following procedure Upper lid ASSY Cabinet upper ASSY Cabinet lower ASSY MD ASSY Motor ASSY Sled M902 Optical pick up DAX 25E Turn table motor ASSY spindle M901 Main board Set 3 five screws 5 claw 5 claw 5 two claws upper lid assy cabinet upper assy cabinet lower assy 7 CN802 5 claw 4 two screws 1 6 2 ...

Page 5: ...5 D FJ200 FJ201 3 2 MD ASSY CDM 3325ER MAIN BOARD 1 CN601 2 CN402 3 CN402 7 MAIN board 4 6 5 MD assy CDM 3325ER HOW TO SET THE HARNESS IN ASSEMBLING CN401 CN402 harness ...

Page 6: ...SY SLED M902 OPTICAL PICK UP DAX 25E TURN TABLE MOTOR ASSY SPINDLE M901 6 2 4 9 5 motor assy sled M902 1 three screws B1 7x4 chassis 8 three screws B1 7x4 q turn table motor assy spindle M901 7 optical pick up DAX 25E 3 gear cover ...

Page 7: ...by the trimmer capacitors AM RF signal generator 30 amplitude modulation by 400Hz signal Output level as low as possible Put the lead wire antenna close to the set set 16 Ω phones jack J301 level meter ECB ECB C16 C8 C33 C22 C17 R13 C10 C23 R1 C5 C44 BP1 TP1 VT TP3 FM RF IN TP6 TU GND C12 Q4 R2 1 D3 CF2 R4 D2 D4 C9 C21 C34 Q8 C27 R16 C43 FL1 1 2 3 FL1 FL2 C37 L4 L3 L2 FJ200 US FJ200 US FJ201 FM RF...

Page 8: ...W_O XOPSTBY_O D802 ADVREF 20 VCPU_2 0V IC801 1 2 SYSTEM CONTROL MICON L404 Q405 Q404 Q408 D408 Q406 D405 D402 L401 L402 VCC2_2 0V VCC1_2 2V VCPU_1 5V VCC2 VMMNT VCC SEO SEM VCPU_1 5V VCC0 STNG LG VIN BATM1 BATM2 DCIN_S VBAT VCC1 VCPU 2 0V CHGMNT 61 DCIN 62 REGB X601 16 934MHz DVDDIO VCHK AVDD2 2 25V DVDDV 1 5V RDACO LDACO POWER L_O IN SEL VCC1 VCC2 POWER R_O CENTER AMP 25 BASS H L SW TU_BASS2 VBAT...

Page 9: ... 28 27 LPF Q12 13 LCD801 LIQUID CRYSTAL DISPLAY B SWITCH Q10 11 DC DC CONVERTOR Q14 3 2 1 7 4 5 6 3 1 25 1 32 75 74 65 21 35 42 71 64 61 52 59 55 31 30 2 3 4 AM OSC 1 8 or 1 16 8 12 13 TU VCC CF3 AM IF_I AM IF 5 10 23 26 41 AM DEF FM DET FM MPX FM TV AM PW SW 4 16 15 17 18 14 SW RF VCC TU VCC AD DC_REF OSC_O IF COUNT_O REQ SW 20 19 21 22 Page 8 TO CD SECTION D IC5 IC6 WAVE SHAPER Q15 RM_KEY B SWIT...

Page 10: ...3 FM RF IN TP6 TU GND C12 Q4 C55 2 1 3 R2 R22 R20 EXCEPT US FJ201 C SA R801 R427 R434 C427 D409 C445 C441 CN801 R803 R832 C78 R48 C73 R49 C71 R33 Q15 C85 40 21 61 41 60 20 50 51 75 1 25 26 76 100 1 80 IC801 40 21 61 41 60 20 1 80 TP72 TP74 TP75 TP76 TP77 TP78 TP79 TP80 TP81 TP83 TP82 TP73 TP71 TP84 TP85 TP86 TP87 CN802 26 TP89 TP88 1 TP90 R83 R86 C96 C95 R95 R98 R92 R89 C94 IC601 C435 C45 FB409 D3...

Page 11: ...43 R830 R837 R802 Q5 R19 C65 R12 C66 C64 C69 R9 R50 R51 C32 R5 C29 FB3 C35 15 1 16 30 C40 Q7 C98 FB5 C80 CF4 C39 C99 L606 C84 IC6 C86 FJ200 US C83 R44 R76 R77 R75 C97 R64 R72 R69 R71 R67 R68 R66 C108 C63 R25 C60 C62 IC602 R3 D1 C4 R28 R29 Q13 Q12 IC1 IC4 L406 R403 R407 D403 C410 L401 Q402 FB402 R416 C400 R433 D408 R428 FB408 C103 R320 R103 C102 C202 R102 R203 R106 C104 R609 R602 R617 R42 R854 R849...

Page 12: ...7 470p 0 01 0 01 0 047 4 7k 4 7k 0 47 1k 220 4V 47k 4 7k 1 0 0 01 0 22 1000p 0 01 0 01 100p 22k 0 10k 4 7k 470 4 7k 0 47 4V 1000p 0 01 2p 5p 0 01 10k 1000p 100k 1k 4 7 0 0 01 2SK880GR TE85L LPF 2SC4154TP 1F LPF DTC114TUA T106 B SWITCH 2SA1602TP 1EF B SWITCH DTC114TUA T106 B SWITCH 2SC4154TP 1F DC DC CONVERTOR 2SA1602TP 1EF B SWITCH 2SC4154TP 1F SWITCH 2SC4154TP 1F SWITCH 0 1000p 0 1000p DTC114TUA ...

Page 13: ...VMMNT HOLD OPEN DTS RM KEY CDUTY SCK SRW SDTO SDTI SCOR POFF XRST CPOL FIN FIN TIN TIN SIN SIN D0 D1 D2 D3 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 XRAS XCAS XWE A10 OPGSW OPSTB F T T F CLK4M J XBUSY FOK GFS A0 A1 A2 A3 D0 D1 D2 D3 A4 A5 A6 A7 A8 A9 XRAS XCAS XWE A10 IC601 BU9354CKV AVSS2 RLINO RLINI RDACO VCDACO LDACO LLINI LLINO AVDD2 2 25V MUTE DVDDIO 2 0V DVSSIO DVDD 1 5V SCOR XRST DVSSIO A3 A2 A1 A0 A4 ...

Page 14: ... SDTO PGM SDTO RESET2 RESET2 CLK4M J CLK4M J XRST POFF OPSTB OPGSW COM COM COM SEG SEG SEG SEG SEG SEG SEG SEG SEG SEG SEG SEG SEG SEG SEG SEG COM 0 1 2 3 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 ADVREF AVCPU SCK SDTO SDTI SRW HPSW SCOR HP RESET XBUSY FOK TEST XOUT XIN GND O O I O O O I L I I I I VCPU 2V TEST NC TU ON I VOL VOL LCD REQ O HOLD I VDD EEPROM BEEP O AD DCINMNT WP AD RMKEY WP AD KEY 1 AD ...

Page 15: ...H3309 TL E SWITCH 2SC4081T106 SWITCH MA111 TX 2 2k 100k 100k 0 1 22 6 3V 1 2 2 47k 47k 220k 220k 47k 0 22 47k 100k 100k 0 1 1 100k 100k 0 0 0 4 7 1SS355TE 17 1SS355TE 17 2SD1781K QR SWITCH 100 2 2 1 0 1 47k 10k 0 BUS 1 BUS 3 VIN VCC1 VCC2 VCPU D GND AU GND A GND VCC4 BUS 2 SYNC TU ON VMMNT TUDC MNT BATT MNT CHG MNT DC MNT S GND SDT O SCK CDUTY POWERLT RESET SDTO SCK XWAKEUP FG CPOL FIN FIN TIN TIN...

Page 16: ... PGM SC SEL TU ON CD ON S GND VOL VOL OPEN DTS TV FM AM D GND VCPU 2 0V TU POWER ON RM KEY TUDC MNT MONO LOCAL AD KEY1 AD KEY2 DO SK CS CS SK DO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 IC5 IC6 IC4 AK93C55AV L TC75S57F TE85R TC75W58FK TE85R IC3 TC9327AF 04CD XTU BASS O XTU TEST I ACK CD O DCIN DET I BAND CTL2 O TU HOLD I TU BEEP O CDU SC...

Page 17: ...Central South America model HK Hong Kong model For Printed Wiring Boards Note X parts extracted from the component side f internal component a Through hole Pattern from the side which enables seeing The other layers patterns are not indicated Caution Pattern face side Parts on the pattern face side seen from the Side B pattern face are indicated Parts face side Parts on the parts face side seen fr...

Page 18: ...17 DETI 18 ASY_I 19 ASY_O 20 MON1 22 ADPF_O 23 ADPF_I 24 FCO 25 PCO 75 FDOP 74 FDON 73 CLVOP 72 CLVON 71 CLKDRV 70 GFS_O 69 EXPLCK 68 ESP_LT 67 EFM YFLG 66 C2FX 65 FOK_O 64 63 62 61 60 59 58 DOCKO DOUTA_O LRCK_O DOUTA_I LRCK_I 57 TD_O TEST DEFECT_O 56 TD_I 55 TMS 54 TCK 53 CLK4M 52 BUSY_O 51 DVDD 1 5V A3 99 A2 98 A1 97 A0 96 A4 95 A5 94 A6 93 A7 92 A8 91 A9 90 XRAS 88 D1 87 D0 86 DVDDIO2 2 0V 85 D...

Page 19: ...W POWER_GND USW VCC0_2 25V 17 VCC1_2 25V 18 VCC2_2 0V 20 VCC FIN3 RIN3 FIN2 RIN2 FIN1 RIN1 VM1 0GND FO1 P_GND1 VM12 RO1 FO2 P_GND2 RO2 VM23 44 FO3 43 P_GND3 42 RO3 41 VM3 76 W_I PRE DRIVE LOGIC VG VCC VG SLOPE SIGNAL 77 V_I 78 U_I 79 COM 80 CSL2 XRST_I 37 WAKEUP_I 38 XSCK 39 XSDTO 40 POWER_LT_I H_RESET SYNC PRE_GND E_I SOFT SLOW E_O PMG VCP_UNF VCC2_NF STNG SEP SEM SEO GSW INPUT SELECT CHARGE CONT...

Page 20: ...etection input 43 BATT_I I Battery voltage monitor input 44 HIDC_I I Battery voltage monitor input 45 AD DC_REF I Analog reference voltage to A D D A converter 46 CDU SDI_I I Serial data input from IC801 47 CDU SDO_O O Serial data output to IC801 48 CDU SCK_I I Serial clock input from IC801 49 TU BEEP_O O BEEP signal output 50 VOL PWM_O O Electronic volume control signal output 51 TU HOLD_I I HOLD...

Page 21: ...nput 72 VDD 1 8 2 2V Power supply 73 RESET_I I Reset signal input 74 X_O O Crystal oscillator output 75kHz 75 X_I I Crystal oscillator input 75kHz 76 VXT Power supply terminal 77 VLCD Charge pump terminal 78 C1 Charge pump terminal 79 C2 Charge pump terminal 80 VEE LCD drive power supply Connected to ground with capacitor Pin No Pin name I O Description ...

Page 22: ...EL_I I A D converter select signal input 22 AD_CHGMNT I Charging monitor input 23 AD_KEY2 I Set s button detection input 24 AD_BATTMNT I Battery voltage monitor input 25 WP AD_KEY1 I Set s button detection input 26 WP AD_RMKEY I Remocon s button detection input 27 AD_DCINMNT I DC IN voltage monitoring input 28 WP XOPEN_I I OPEN switch status detection input 29 TUPWR_POWER_O O Power supply for tune...

Page 23: ...al input from IC601 72 FG_I I FG signal input from IC403 73 PGM SC_SEL_O O PGM select signal output 74 AMUTE_O O Mute ON OFF signal output 75 RESET_TU_O O Reset signal output to IC3 76 XREST_O O System reset output 77 POWER OFF_O O Power off output to IC601 78 XOPSTBY_O O Pick up s power supply ON OFF control 79 OP_G SW_O O RF IC s gain control 80 CD TU O CD TU audio select signal output to IC301 ...

Page 24: ... America model HK Hong Kong model 6 1 UPPER LID SECTION Ref No Part No Description Remark Ref No Part No Description Remark 1 2 3 7 8 10 11 4 5 LCD801 not supplied not supplied cabinet section not supplied The components identified by mark 0 or dotted line with mark 0 are critical for safety Replace only with part number specified 1 3 254 014 11 SCREW 2 3 261 257 01 COVER UPPER LID 3 3 261 259 01 ...

Page 25: ...65 A MAIN BOARD COMPLETE FJ200 E13 AUS HK 53 A 4542 772 A MAIN BOARD COMPLETE FJ200 CH 53 A 4542 776 A MAIN BOARD COMPLETE FJ201 E13 54 3 261 254 01 TERMINAL BATTERY LINK 55 3 261 253 01 TERMINAL BATTERY 56 3 261 252 01 TERMINAL BATTERY 57 3 245 331 02 INSULATOR 58 3 261 240 02 LEVER DETECTION 59 3 261 239 01 KNOB OPEN 60 3 254 070 11 SCREW 61 3 261 255 01 SPRING L 62 3 266 164 01 SPRING R 63 X 33...

Page 26: ...4 A 3180 967 A FEED ASSY SCREW 105 3 221 473 01 COVER GEAR 106 3 221 268 01 GEAR B 0107 X 3380 950 1 OPTICAL PICK UP DAX 25E RP ASSY 108 3 221 475 01 SHAFT STANDARD 109 3 222 298 01 RACK 110 3 222 299 01 SPRING RACK RETAINER 111 3 348 998 31 SCREW M1 4X2 5 TAPPING PAN M901 A 3180 965 A MOTOR ASSY TURN TABLE SPINDLE M902 A 3180 966 A MOTOR ASSY SLED The components identified by mark 0 or dotted lin...

Page 27: ...CERAMIC CHIP 0 01uF 10 25V C24 1 162 970 11 CERAMIC CHIP 0 01uF 10 25V EXCEPT AEP UK EE C27 1 162 927 11 CERAMIC CHIP 100PF 5 50V C28 1 162 908 11 CERAMIC CHIP 3PF 0 25PF 50V C29 1 162 970 11 CERAMIC CHIP 0 01uF 10 25V C30 1 162 964 11 CERAMIC CHIP 0 001uF 10 50V C31 1 162 970 11 CERAMIC CHIP 0 01uF 10 25V C32 1 107 826 11 CERAMIC CHIP 0 1uF 10 16V C33 1 115 416 11 CERAMIC CHIP 0 001uF 5 25V C34 1...

Page 28: ...323 1 162 970 11 CERAMIC CHIP 0 01uF 10 25V EXCEPT AEP UK EE C324 1 162 970 11 CERAMIC CHIP 0 01uF 10 25V C325 1 162 970 11 CERAMIC CHIP 0 01uF 10 25V C330 1 216 864 11 METAL CHIP 0 5 1 10W C400 1 117 720 11 CERAMIC CHIP 4 7uF 10V C403 1 115 156 11 CERAMIC CHIP 1uF 10V C405 1 115 156 11 CERAMIC CHIP 1uF 10V C406 1 135 834 91 CERAMIC CHIP 2 2uF 6 3V C410 1 115 156 11 CERAMIC CHIP 1uF 10V C411 1 115...

Page 29: ... 0 5 1 10W EXCEPT US FB1 1 414 760 21 FERRITE 0uH FJ200 US FB2 1 216 864 11 METAL CHIP 0 5 1 10W FB3 1 216 864 11 METAL CHIP 0 5 1 10W EXCEPT US FB3 1 414 760 21 FERRITE 0uH FJ200 US FB4 1 216 864 11 METAL CHIP 0 5 1 10W EXCEPT US FB4 1 414 760 21 FERRITE 0uH FJ200 US FB5 1 216 864 11 METAL CHIP 0 5 1 10W FB6 1 216 864 11 METAL CHIP 0 5 1 10W EXCEPT US FB6 1 414 760 21 FERRITE 0uH FJ200 US FB101 1...

Page 30: ...47 5 1 10W R10 1 216 864 11 METAL CHIP 0 5 1 10W R11 1 216 825 11 METAL CHIP 2 2K 5 1 10W R12 1 216 821 11 METAL CHIP 1K 5 1 10W R13 1 216 829 11 METAL CHIP 4 7K 5 1 10W FJ200 US FJ201 C SA R14 1 216 864 11 METAL CHIP 0 5 1 10W R16 1 216 829 11 METAL CHIP 4 7K 5 1 10W FJ200 US R17 1 216 821 11 METAL CHIP 1K 5 1 10W R19 1 216 829 11 METAL CHIP 4 7K 5 1 10W R20 1 216 829 11 METAL CHIP 4 7K 5 1 10W R...

Page 31: ...25 11 METAL CHIP 2 2K 5 1 10W AEP UK EE R203 1 216 829 11 METAL CHIP 4 7K 5 1 10W EXCEPT AEP UK EE R204 1 216 829 11 METAL CHIP 4 7K 5 1 10W R205 1 216 825 11 METAL CHIP 2 2K 5 1 10W R206 1 216 829 11 METAL CHIP 4 7K 5 1 10W R300 1 216 825 11 METAL CHIP 2 2K 5 1 10W R301 1 216 837 11 METAL CHIP 22K 5 1 10W R302 1 216 805 11 METAL CHIP 47 5 1 10W FJ200 US R305 1 218 871 11 METAL CHIP 10K 0 5 1 10W ...

Page 32: ...EPT US C SA R846 1 216 853 11 METAL CHIP 470K 5 1 10W EXCEPT AEP UK EE R849 1 216 864 11 METAL CHIP 0 5 1 10W R854 1 216 864 11 METAL CHIP 0 5 1 10W R858 1 216 864 11 METAL CHIP 0 5 1 10W R859 1 216 864 11 METAL CHIP 0 5 1 10W R861 1 216 837 11 METAL CHIP 22K 5 1 10W R862 1 216 837 11 METAL CHIP 22K 5 1 10W R863 1 216 821 11 METAL CHIP 1K 5 1 10W R864 1 216 821 11 METAL CHIP 1K 5 1 10W R871 1 216 ...

Page 33: ...ISH TRADITIONAL CHINESE FJ200 E13 HK 3 265 928 11 MANUAL INSTRUCTION ENGLISH RUSSIAN EE 3 265 928 21 MANUAL INSTRUCTION HUNGARIAN POLISH EE 3 265 928 31 MANUAL INSTRUCTION CZECH SLOVAKIAN EE 8 954 007 93 RECEVER EAR MDR 027LP FJ200 US 8 954 008 90 RECEIVER EAR MDR E808SP FJ200 E13 AUS CH HK 8 954 008 93 RECEIVER EAR MDR E808LP FJ200 AEP EE UK FJ201 Ver 1 3 ...

Page 34: ...ight on the revised page allows you to jump to the next revised page Ver Date Description of Revision 1 0 2004 01 New 1 1 2004 02 Additon of D FJ200 EE and D FJ201 E13 models ENG 04004 1 2 2004 03 Addition of D FJ200 HK model ENG 04007 1 3 2005 12 Addition of charge function and remotecontrol for D FJ200 E13 and AUS model ECA 00874 ...

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