Sony BRAVIA XBR-55X950H Page 19 Service Manual Download

Page: 19 / 94

1-3. WIRE DRESSING

SECTION 1

XBR-55X9*H

INFORMATION

TOOLS & EQUIPMENTS

SECTION 1

SECTION 2

SECTION 3

SMART CORE

[NH 55"]: Special Handling For FFC 41P & 51P Dressing

Align FFC 41P & 51P to the emboss

edge before apply VA tape.

Follow WWOPS datum

Apply VA tape based on WWOPS datum.

FFC has curve

FFC has buffer length at Main Board side.

FFC is stressed at Main Board side.

FFC is straight

SYS SET

2020/07/15 00:48:41 (GMT+09:00)

Summary of Contents for BRAVIA XBR-55X950H

Page 1: ...sclose or disseminate to any person other than the Permitted users is forbidden 3 Destroy or erase any and all portion of this information promptly in an irrecoverable and secure fashion after achieving the purpose described in Section 1 above 4 Do not copy replicate reproduce alter translate transmit sell lease or distribute this information in whole or in part without the prior written permissio...

Page 2: ...on on FFC Dressing Control 55 pg 19 2 To add LD Shield Dis assy Method in Dis assy section pg 12 13 40 41 68 69 3 To add P N of LD T con Sheet Thermal Gasket in Part List section pg 61 89 4 Add note for switch unit for receiver board pg 14 42 70 SYS SET 2020 07 15 00 48 41 GMT 09 00 ...

Page 3: ...REMOTE DESTINATION XBR 55X950H RMF TX500U UCM XBR 65X950H RMF TX500U UCM XBR 65X955H RMF TX500B LA8 XBR 75X950H RMF TX500U UCM XBR 75X955H RMF TX500B LA8 REMOTE RMF TX500U RMF TX500B SYS SET 2020 07 15 00 48 41 GMT 09 00 ...

Page 4: ...e from actual sets Title Page TOOLS EQUIPMENT 5 SECTION 1 XBR 55X9 H 1 1 DISASSEMBLY AND REMOVAL CAUTION 6 1 2 BOARD LOCATION 14 1 3 WIRE DRESSING 15 1 4 EXPLODED VIEW AND PART LIST 29 SECTION 2 XBR 65X9 H 2 1 DISASSEMBLY AND REMOVAL CAUTION 34 2 2 BOARD LOCATION 42 2 3 WIRE DRESSING 43 2 4 EXPLODED VIEW AND PART LIST 57 SECTION 3 XBR 75X9 H 3 1 DISASSEMBLY AND REMOVAL CAUTION 62 3 2 BOARD LOCATIO...

Page 5: ...FORE REPAIRS Before you begin unplug the TV from the wall outlet and stand it up on a level work surface to begin removing the Rear Cover If you are working on a TV that was wall mounted and does not have a stand simply place the TV faced down on top of a thick blanket on a large flat surface or you may be able to lean it up against a wall near a wall outlet Thickness approx 1 5mm Diameter 20 25mm...

Page 6: ...ver Then proceed with the right side When unhooking pull Rear Cover to ensure hook doesn t lock back Use masking jig mirror to locate bottom Rear Cover bezel hook 1 2 Legend Bottom Back Chassis Bezel Hook Coin or jig to unhook bottom Rear Cover Bezel hook Wrap coin in tape 55mmX25mm Thickness of coin approximately 2mm TOOLS EQUIPMENTS SECTION 1 SECTION 2 SECTION 3 SMART CORE SECTION 1 XBR 55X9 H T...

Page 7: ...g is pulled towards servicemen Do NOT pivot on bezel Ruler or jig to release corner hook Wrap ruler with tape to prevent scratch on Al bezel Thickness of ruler approximately 1 2mm Legend Back Chassis Rear Cover Hook TOOLS EQUIPMENTS SECTION 1 SECTION 2 SECTION 3 SMART CORE SECTION 1 XBR 55X9 H Rear Cover 1 1 DISASSEMBLY AND REMOVAL CAUTION SYS SET 2020 07 15 00 48 41 GMT 09 00 ...

Page 8: ... Chassis hook using ruler jig Flex the Rear Cover outwards to unhook 55 Total Back Chassis Rear Cover Hooks Left Side 4 hooks Legend Back Chassis Rear Cover Hook TOOLS EQUIPMENTS SECTION 1 SECTION 2 SECTION 3 SMART CORE SECTION 1 XBR 55X9 H 1 1 DISASSEMBLY AND REMOVAL CAUTION SYS SET 2020 07 15 00 48 41 GMT 09 00 ...

Page 9: ...t with hand To confirm hook is released Side Jack Bracket area should be floating Proceed to unhook remaining Rear Cover Back Chassis hooks using step 4 Total Side Jack Bracket hooks 3 hooks Total Back Chassis Rear Cover Hooks Right Side 4 hooks TOOLS EQUIPMENTS SECTION 1 SECTION 2 SECTION 3 SMART CORE Legend Back Chassis Rear Cover Hook Side Jack Bracket Hook 1 1 DISASSEMBLY AND REMOVAL CAUTION 5...

Page 10: ...e supporting Rear Cover with hand Push Rear Cover upwards to release the top hooks then lower the Rear Cover Total Rear Cover Back Chassis Hooks Top Side 6 hooks 1 2 TOOLS EQUIPMENTS SECTION 1 SECTION 2 SECTION 3 SMART CORE 1 1 DISASSEMBLY AND REMOVAL CAUTION Bottom hook position SYS SET 2020 07 15 00 48 41 GMT 09 00 ...

Page 11: ... rear cover to avoid sharp edge at bottom side and hook area as shown in figure TOOLS EQUIPMENTS SECTION 1 SECTION 2 SECTION 3 SMART CORE 1 1 SHARP EDGE INFORMATION Sharp edge and sharp corner Hook position may vary according to inch SYS SET 2020 07 15 00 48 41 GMT 09 00 ...

Page 12: ...ow arrow direction until hook pop out Mirror method on left hook Jig tip 2 Once bottom hook release please remove the Shield LD Caution Prohibition operation Don t turn the jip tip Don t apply force to out side Jig NG 1 NG 2 1 2 Push inside straight Suggestion jig dimension Material suggestion POM SYS SET 2020 07 15 00 48 41 GMT 09 00 ...

Page 13: ...n the right side 2 Once bottom hook release please remove the Shield LD 3 Push top hook for better fitting Caution Point Please use 1 5 mm thickness gauge if can go in then ok If cannot then please follow next step Caution Point IF gap is less than 1 5 mm please bend the top hook using ruler until can get 1 5 mm gap or more SYS SET 2020 07 15 00 48 41 GMT 09 00 ...

Page 14: ...R BOARD 1 2 BOARD LOCATION Smart Core SECTION 1 XBR 55X9 H RECEIVER BOARD LOCAL DIMMING BOARD TOOLS EQUIPMENTS SECTION 1 SECTION 2 SECTION 3 SMART CORE Note Power on switch is located on this board SYS SET 2020 07 15 00 48 41 GMT 09 00 ...

Page 15: ...ONNECTOR ASSY 15P 1 3 WIRE DRESSING 15 INFORMATION SECTION 1 XBR 55X9 H INFORMATION FLEXIBLE FLAT CABLE 25P CONNECT TOOLS EQUIPMENTS SECTION 1 SECTION 2 SECTION 3 SMART CORE SYS SET 2020 07 15 00 48 41 GMT 09 00 ...

Page 16: ...1 3 WIRE DRESSING 16 SECTION 1 XBR 55X9 H INFORMATION INFORMATION INFORMATION CONNECT TOOLS EQUIPMENTS SECTION 1 SECTION 2 SECTION 3 SMART CORE SYS SET 2020 07 15 00 48 41 GMT 09 00 ...

Page 17: ...IBLE FLAT CABLE 30P 1 3 WIRE DRESSING 17 INFORMATION SECTION 1 XBR 55X9 H CONNECT FLEXIBLE FLAT CABLE 20P INFORMATION TOOLS EQUIPMENTS SECTION 1 SECTION 2 SECTION 3 SMART CORE SYS SET 2020 07 15 00 48 41 GMT 09 00 ...

Page 18: ...SSING 18 SECTION 1 XBR 55X9 H INFORMATION CONNECT FLEXIBLE FLAT CABLE 41P CONNECT FLEXIBLE FLAT CABLE 51P INFORMATION TOOLS EQUIPMENTS SECTION 1 SECTION 2 SECTION 3 SMART CORE SYS SET 2020 07 15 00 48 41 GMT 09 00 ...

Page 19: ...NH 55 Special Handling For FFC 41P 51P Dressing 1 Align FFC 41P 51P to the emboss edge before apply VA tape Follow WWOPS datum Apply VA tape based on WWOPS datum 2 FFC has curve OK FFC has buffer length at Main Board side FFC is stressed at Main Board side FFC is straight NG SYS SET 2020 07 15 00 48 41 GMT 09 00 ...

Page 20: ...1 3 WIRE DRESSING 20 SECTION 1 XBR 55X9 H INFORMATION INFORMATION INFORMATION INFORMATION TOOLS EQUIPMENTS SECTION 1 SECTION 2 SECTION 3 SMART CORE SYS SET 2020 07 15 00 48 41 GMT 09 00 ...

Page 21: ...1 3 WIRE DRESSING 21 SECTION 1 XBR 55X9 H TAPE CONNECT CONNECTOR ASSY 28P 1 2 TOOLS EQUIPMENTS SECTION 1 SECTION 2 SECTION 3 SMART CORE SYS SET 2020 07 15 00 48 41 GMT 09 00 ...

Page 22: ...1 3 WIRE DRESSING 22 SECTION 1 XBR 55X9 H WIRE DRESSING CONNECT CONNECTOR ASSY 4P SP 1 2 CONNECT TOOLS EQUIPMENTS SECTION 1 SECTION 2 SECTION 3 SMART CORE SYS SET 2020 07 15 00 48 41 GMT 09 00 ...

Page 23: ...1 3 WIRE DRESSING 23 SECTION 1 XBR 55X9 H CONNECT WIRE DRESSING 1 2 3 TOOLS EQUIPMENTS SECTION 1 SECTION 2 SECTION 3 SMART CORE SYS SET 2020 07 15 00 48 41 GMT 09 00 ...

Page 24: ...1 3 WIRE DRESSING 24 SECTION 1 XBR 55X9 H INFORMATION WIRE DRESSING 2 3 1 TOOLS EQUIPMENTS SECTION 1 SECTION 2 SECTION 3 SMART CORE SYS SET 2020 07 15 00 48 41 GMT 09 00 ...

Page 25: ...1 3 WIRE DRESSING 25 SECTION 1 XBR 55X9 H TAPE For VN3 only TAPE Except VN3 1 2 1 2 TOOLS EQUIPMENTS SECTION 1 SECTION 2 SECTION 3 SMART CORE SYS SET 2020 07 15 00 48 41 GMT 09 00 ...

Page 26: ...CONNECT CONNECTOR ASSY 4P PZ 1 3 WIRE DRESSING 26 CONNECT SECTION 1 XBR 55X9 H CONNECT TOOLS EQUIPMENTS SECTION 1 SECTION 2 SECTION 3 SMART CORE SYS SET 2020 07 15 00 48 41 GMT 09 00 ...

Page 27: ...1 3 WIRE DRESSING 27 SECTION 1 XBR 55X9 H WIRE DRESSING WIRE DRESSING 1 2 3 1 2 3 TOOLS EQUIPMENTS SECTION 1 SECTION 2 SECTION 3 SMART CORE SYS SET 2020 07 15 00 48 41 GMT 09 00 ...

Page 28: ...1 3 WIRE DRESSING 28 SECTION 1 XBR 55X9 H WIRE DRESSING INFORMATION 1 2 TOOLS EQUIPMENTS SECTION 1 SECTION 2 SECTION 3 SMART CORE SYS SET 2020 07 15 00 48 41 GMT 09 00 ...

Page 29: ...eference number beside the part indicatesthe disassembly sequence Remove screws before disassembly Unplug connectors before disassembly Place the TV set facing downwards on a stable level surfacebefore disassembly and assembly of parts and shaded parts are critical for safety Replace only with part number specified Parts contain confidential information Strictly follow the instruction whenever the...

Page 30: ...Not Applicable for America region 11 5 015 416 31 BRACKET SIDE BNN A 12 A 5011 896 A COMPL_SVC_BM3JT_UCM 13 1 006 110 12 G01 STATIC CONVERTER TV 14 5 018 060 01 SHEET THERMAL PCH G 15 5 009 269 01 SHEET INSULATION BNN L 15 5 009 269 11 SHEET INSULATION BNN L 16 A 5016 209 A COMPL 20LD48A1_55 17 1 006 262 11 MOUNTED PWB E T CON 55 18 A 5017 628 A P MOD YDAS055DNU02 SERVICE 19 5 009 352 11 STAND L L...

Page 31: ...2 580 600 01 SCREW PSW M4x8 4 4 4 694 261 11 SCREW PSW M5x14 4 5 5 015 590 01 SCREW CS M5X6 2 6 4 597 645 01 M3X3 6 8 7 2 580 592 01 SCREW PSW M3X8 1 8 5 015 521 01 SCREW PSW M6x16 W14 4 9 4 579 926 01 SCREW M3x3 0 STEP 1 TOTAL 50 TOOLS EQUIPMENTS SECTION 1 SECTION 2 SECTION 3 SMART CORE SYS SET 2020 07 15 00 48 41 GMT 09 00 ...

Page 32: ...28P CN6401 G01 G02 G03 CN800 BM3JT CON3 T CON J105 J114 T CON 1 5 1 007 100 11 FLEXIBLE FLAT CABLE 20P CN1202 BM3JT CN1202 WIFI BT 1 6 1 007 103 11 FLEXIBLE FLAT CABLE 25P CN1203 BM3JT CN102 HT1 1 7 1 007 107 11 FLEXIBLE FLAT CABLE 30P CN1000 LD55 LD65 CN8200 BM3JT 1 8 1 007 108 11 FLEXIBLE FLAT CABLE 41P CN9200 BM3JT U2 T CON J104 T CON 1 9 1 007 110 11 FLEXIBLE FLAT CABLE 51P CN9201 BM3JT U1 T C...

Page 33: ...11 BAG CL ASSY PCH Clamper installed at Stand Qty 2 refer Setup Guide for details 1 493 552 22 REMOTE COMMANDER RMF TX500U 5 013 116 11 REFERENCE GUIDE 5 013 117 11 SETUP GUIDE 7 600 031 97 TAPE 3M 1350FB 1 15MMX66M BLK 5 009 861 01 VESA SPACER A COM Screw extension for Fall Lock Belt and Wall Mount Qty 4 refer Setup Guide for details TOOLS EQUIPMENTS SECTION 1 SECTION 2 SECTION 3 SMART CORE SYS S...

Page 34: ... Thickness of coin approximately 2mm TOOLS EQUIPMENTS SECTION 1 SECTION 2 SECTION 3 SMART CORE SECTION 2 XBR 65X9 H Total screws 4pcs 1 2 STAND STAND should be attached to the wide position 65 75 only Unhook the left side of the hook first starting from the hook closest to the Stand Cover Then proceed with the right side When unhooking pull Rear Cover to ensure hook doesn t lock back Use masking j...

Page 35: ...ig is pulled towards servicemen Do NOT pivot on bezel Ruler or jig to release corner hook Wrap ruler with tape to prevent scratch on Al bezel Thickness of ruler approximately 1 2mm Legend Back Chassis Rear Cover Hook TOOLS EQUIPMENTS SECTION 1 SECTION 2 SECTION 3 SMART CORE SECTION 2 XBR 65X9 H Rear Cover 2 1 DISASSEMBLY AND REMOVAL CAUTION SYS SET 2020 07 15 00 48 41 GMT 09 00 ...

Page 36: ... hook using ruler jig Flex the Rear Cover outwards to unhook Total Back Chassis Rear Cover Hooks Left Side 4 hooks Legend Back Chassis Rear Cover Hook TOOLS EQUIPMENTS SECTION 1 SECTION 2 SECTION 3 SMART CORE SECTION 2 XBR 65X9 H 2 1 DISASSEMBLY AND REMOVAL CAUTION 65 SYS SET 2020 07 15 00 48 41 GMT 09 00 ...

Page 37: ...et with hand To confirm hook is released Side Jack Bracket area should be floating Proceed to unhook remaining Rear Cover Back Chassis hooks using step 4 Total Side Jack Bracket hooks 3 hooks Total Back Chassis Rear Cover Hooks Right Side 4 hooks TOOLS EQUIPMENTS SECTION 1 SECTION 2 SECTION 3 SMART CORE Legend Back Chassis Rear Cover Hook Side Jack Bracket Hook 2 1 DISASSEMBLY AND REMOVAL CAUTION ...

Page 38: ...e supporting Rear Cover with hand Push Rear Cover upwards to release the top hooks then lower the Rear Cover Total Rear Cover Back Chassis Hooks Top Side 7 hooks 1 2 TOOLS EQUIPMENTS SECTION 1 SECTION 2 SECTION 3 SMART CORE 2 1 DISASSEMBLY AND REMOVAL CAUTION Bottom hook position SYS SET 2020 07 15 00 48 41 GMT 09 00 ...

Page 39: ... rear cover to avoid sharp edge at bottom side and hook area as shown in figure TOOLS EQUIPMENTS SECTION 1 SECTION 2 SECTION 3 SMART CORE 2 1 SHARP EDGE INFORMATION Sharp edge and sharp corner Hook position may vary according to inch SYS SET 2020 07 15 00 48 41 GMT 09 00 ...

Page 40: ...ow arrow direction until hook pop out Mirror method on left hook Jig tip 2 Once bottom hook release please remove the Shield LD Caution Prohibition operation Don t turn the jip tip Don t apply force to out side Jig NG 1 NG 2 1 2 Push inside straight Suggestion jig dimension Material suggestion POM SYS SET 2020 07 15 00 48 41 GMT 09 00 ...

Page 41: ...n the right side 2 Once bottom hook release please remove the Shield LD 3 Push top hook for better fitting Caution Point Please use 1 5 mm thickness gauge if can go in then ok If cannot then please follow next step Caution Point IF gap is less than 1 5 mm please bend the top hook using ruler until can get 1 5 mm gap or more SYS SET 2020 07 15 00 48 41 GMT 09 00 ...

Page 42: ...R BOARD 2 2 BOARD LOCATION Smart Core SECTION 2 XBR 65X9 H RECEIVER BOARD LOCAL DIMMING BOARD TOOLS EQUIPMENTS SECTION 1 SECTION 2 SECTION 3 SMART CORE Note Power on switch is located on this board SYS SET 2020 07 15 00 48 41 GMT 09 00 ...

Page 43: ...DRESSING 43 CONNECT CONNECTOR ASSY 15P INFORMATION INFORMATION FLEXIBLE FLAT CABLE 25P CONNECT SECTION 2 XBR 65X9 H TOOLS EQUIPMENTS SECTION 1 SECTION 2 SECTION 3 SMART CORE SYS SET 2020 07 15 00 48 41 GMT 09 00 ...

Page 44: ...2 3 WIRE DRESSING 44 INFORMATION CONNECT INFORMATION INFORMATION CONNECT SECTION 2 XBR 65X9 H TOOLS EQUIPMENTS SECTION 1 SECTION 2 SECTION 3 SMART CORE SYS SET 2020 07 15 00 48 41 GMT 09 00 ...

Page 45: ...SSING 45 CONNECT FLEXIBLE FLAT CABLE 30P INFORMATION INFORMATION CONNECT FLEXIBLE FLAT CABLE 20P SECTION 2 XBR 65X9 H TOOLS EQUIPMENTS SECTION 1 SECTION 2 SECTION 3 SMART CORE SYS SET 2020 07 15 00 48 41 GMT 09 00 ...

Page 46: ...SSING 46 INFORMATION CONNECT FLEXIBLE FLAT CABLE 51P INFORMATION CONNECT FLEXIBLE FLAT CABLE 41P SECTION 2 XBR 65X9 H TOOLS EQUIPMENTS SECTION 1 SECTION 2 SECTION 3 SMART CORE SYS SET 2020 07 15 00 48 41 GMT 09 00 ...

Page 47: ...2 3 WIRE DRESSING 47 INFORMATION INFORMATION INFORMATION INFORMATION SECTION 2 XBR 65X9 H TOOLS EQUIPMENTS SECTION 1 SECTION 2 SECTION 3 SMART CORE SYS SET 2020 07 15 00 48 41 GMT 09 00 ...

Page 48: ...2 3 WIRE DRESSING 48 TAPE 48 CONNECT CONNECTOR ASSY 28P SECTION 2 XBR 65X9 H 1 2 TOOLS EQUIPMENTS SECTION 1 SECTION 2 SECTION 3 SMART CORE SYS SET 2020 07 15 00 48 41 GMT 09 00 ...

Page 49: ...2 3 WIRE DRESSING 49 CONNECT CONNECTOR ASSY 4P SP WIRE DRESSING 1 2 SECTION 2 XBR 65X9 H CONNECT TOOLS EQUIPMENTS SECTION 1 SECTION 2 SECTION 3 SMART CORE SYS SET 2020 07 15 00 48 41 GMT 09 00 ...

Page 50: ...2 3 WIRE DRESSING 50 CONNECT WIRE DRESSING SECTION 2 XBR 65X9 H 1 2 3 TOOLS EQUIPMENTS SECTION 1 SECTION 2 SECTION 3 SMART CORE SYS SET 2020 07 15 00 48 41 GMT 09 00 ...

Page 51: ...2 3 WIRE DRESSING 51 WIRE DRESSING INFORMATION SECTION 2 XBR 65X9 H 1 2 3 TOOLS EQUIPMENTS SECTION 1 SECTION 2 SECTION 3 SMART CORE SYS SET 2020 07 15 00 48 41 GMT 09 00 ...

Page 52: ...2 3 WIRE DRESSING 52 TAPE For VN3 only TAPE Except VN3 1 2 SECTION 2 XBR 65X9 H 1 2 TOOLS EQUIPMENTS SECTION 1 SECTION 2 SECTION 3 SMART CORE SYS SET 2020 07 15 00 48 41 GMT 09 00 ...

Page 53: ...2 3 WIRE DRESSING 53 CONNECT CONNECTOR ASSY 4P PZ CONNECT CONNECT SECTION 2 XBR 65X9 H TOOLS EQUIPMENTS SECTION 1 SECTION 2 SECTION 3 SMART CORE SYS SET 2020 07 15 00 48 41 GMT 09 00 ...

Page 54: ...2 3 WIRE DRESSING 54 WIRE DRESSING WIRE DRESSING 1 3 2 SECTION 2 XBR 65X9 H 1 3 2 TOOLS EQUIPMENTS SECTION 1 SECTION 2 SECTION 3 SMART CORE SYS SET 2020 07 15 00 48 41 GMT 09 00 ...

Page 55: ... 3 WIRE DRESSING 55 INFORMATION CONNECT POWER SUPPLY CORD WITH CONN For LA8 only SECTION 2 XBR 65X9 H 1 3 2 TOOLS EQUIPMENTS SECTION 1 SECTION 2 SECTION 3 SMART CORE SYS SET 2020 07 15 00 48 41 GMT 09 00 ...

Page 56: ... DRESSING 56 WIRE DRESSING For LA8 only WIRE DRESSING For LA8 only WIRE DRESSING For LA8 only SECTION 2 XBR 65X9 H TOOLS EQUIPMENTS SECTION 1 SECTION 2 SECTION 3 SMART CORE SYS SET 2020 07 15 00 48 41 GMT 09 00 ...

Page 57: ...rt indicatesthe disassembly sequence Remove screws before disassembly Unplug connectors before disassembly Place the TV set facing downwards on a stable level surfacebefore disassembly and assembly of parts and shaded parts are critical for safety Replace only with part number specified Parts contain confidential information Strictly follow the instruction whenever the components are repaired and ...

Page 58: ...N Not Applicable for America region 10 5 015 416 31 BRACKET SIDE BNN A n a 10 5 015 416 11 BRACKET SIDE BNN A n a 11 A 5011 896 A COMPL_SVC_BM3JT_UCM n a 11 A 5011 897 A COMPL_SVC_BM3JT_LA n a 12 1 006 108 22 G02P STATIC CONVERTER TV n a 12 1 006 108 12 G02 STATIC CONVERTER TV n a 13 5 009 270 01 SHEET INSULATION BNN 2L 14 A 5016 210 B COMPL 20LD60A2_65 15 1 006 264 11 MOUNTED PWB E T CON 65 16 A ...

Page 59: ...2 580 600 01 SCREW PSW M4x8 4 4 4 694 261 11 SCREW PSW M5x14 4 5 5 015 590 01 SCREW CS M5X6 2 6 4 597 645 01 M3X3 6 8 7 2 580 592 01 SCREW PSW M3X8 1 8 5 015 521 01 SCREW PSW M6x16 W14 4 9 4 579 926 01 SCREW M3x3 0 STEP 1 TOTAL 56 TOOLS EQUIPMENTS SECTION 1 SECTION 2 SECTION 3 SMART CORE SYS SET 2020 07 15 00 48 41 GMT 09 00 ...

Page 60: ...28P CN6401 G01 G02 G03 CN800 BM3JT CON3 T CON J105 J114 T CON 1 5 1 007 100 11 FLEXIBLE FLAT CABLE 20P CN1202 BM3JT CN1202 WIFI BT 1 6 1 007 103 11 FLEXIBLE FLAT CABLE 25P CN1203 BM3JT CN102 HT1 1 7 1 007 107 11 FLEXIBLE FLAT CABLE 30P CN1000 LD55 LD65 CN8200 BM3JT 1 8 1 007 108 11 FLEXIBLE FLAT CABLE 41P CN9200 BM3JT U2 T CON J104 T CON 1 9 1 007 110 11 FLEXIBLE FLAT CABLE 51P CN9201 BM3JT U1 T C...

Page 61: ... SUPPLY CORD WITH CONN n a 5 016 656 01 GASKET B PLATE PCH 1 493 552 22 REMOTE COMMANDER RMF TX500U n a 1 493 553 32 REMOTE COMMANDER RMF TX500B n a 5 013 116 11 REFERENCE GUIDE n a 5 013 430 31 REFERENCE GUIDE n a 5 013 117 11 SETUP GUIDE 4 699 975 02 SHEET THERMAL 5567H on T Con board back side Qty 2 5 017 964 01 SHEET THERMAL PCH LD on LD board top side Qty 4 7 600 031 97 TAPE 3M 1350FB 1 15MMX...

Page 62: ... Thickness of coin approximately 2mm TOOLS EQUIPMENTS SECTION 1 SECTION 2 SECTION 3 SMART CORE SECTION 3 XBR 75X9 H Total screws 4pcs 1 2 STAND STAND should be attached to the wide position 65 75 only Unhook the left side of the hook first starting from the hook closest to the Stand Cover Then proceed with the right side When unhooking pull Rear Cover to ensure hook doesn t lock back Use masking j...

Page 63: ...ig is pulled towards servicemen Do NOT pivot on bezel Ruler or jig to release corner hook Wrap ruler with tape to prevent scratch on Al bezel Thickness of ruler approximately 1 2mm Legend Back Chassis Rear Cover Hook TOOLS EQUIPMENTS SECTION 1 SECTION 2 SECTION 3 SMART CORE SECTION 3 XBR 75X9 H Rear Cover 3 1 DISASSEMBLY AND REMOVAL CAUTION SYS SET 2020 07 15 00 48 41 GMT 09 00 ...

Page 64: ...k using ruler jig Flex the Rear Cover outwards to unhook Total Back Chassis Rear Cover Hooks Left Side 3L 4 hooks Legend Back Chassis Rear Cover Hook TOOLS EQUIPMENTS SECTION 1 SECTION 2 SECTION 3 SMART CORE SECTION 3 XBR 75X9 H 3 1 DISASSEMBLY AND REMOVAL CAUTION For 3L SYS SET 2020 07 15 00 48 41 GMT 09 00 ...

Page 65: ...ith hand To confirm hook is released Side Jack Bracket area should be floating Proceed to unhook remaining Rear Cover Back Chassis hooks using step 4 Total Side Jack Bracket hooks 3 hooks Total Back Chassis Rear Cover Hooks Right Side 3L 4 hooks TOOLS EQUIPMENTS SECTION 1 SECTION 2 SECTION 3 SMART CORE Legend Back Chassis Rear Cover Hook Side Jack Bracket Hook 3 1 DISASSEMBLY AND REMOVAL CAUTION F...

Page 66: ... supporting Rear Cover with hand Push Rear Cover upwards to release the top hooks then lower the Rear Cover Total Rear Cover Back Chassis Hooks Top Side 3L 8 hooks 1 2 TOOLS EQUIPMENTS SECTION 1 SECTION 2 SECTION 3 SMART CORE 3 1 DISASSEMBLY AND REMOVAL CAUTION Bottom hook position SYS SET 2020 07 15 00 48 41 GMT 09 00 ...

Page 67: ... cover to avoid sharp edge at bottom side and hook area as shown in figure TOOLS EQUIPMENTS SECTION 1 SECTION 2 SECTION 3 SMART CORE 3 1 SHARP EDGE INFORMATION Sharp edge and sharp corner Hook position may vary according to inch Sharp edge SYS SET 2020 07 15 00 48 41 GMT 09 00 ...

Page 68: ...ow arrow direction until hook pop out Mirror method on left hook Jig tip 2 Once bottom hook release please remove the Shield LD Caution Prohibition operation Don t turn the jip tip Don t apply force to out side Jig NG 1 NG 2 1 2 Push inside straight Suggestion jig dimension Material suggestion POM SYS SET 2020 07 15 00 48 41 GMT 09 00 ...

Page 69: ...n the right side 2 Once bottom hook release please remove the Shield LD 3 Push top hook for better fitting Caution Point Please use 1 5 mm thickness gauge if can go in then ok If cannot then please follow next step Caution Point IF gap is less than 1 5 mm please bend the top hook using ruler until can get 1 5 mm gap or more SYS SET 2020 07 15 00 48 41 GMT 09 00 ...

Page 70: ...R BOARD 3 2 BOARD LOCATION Smart Core SECTION 3 XBR 75X9 H RECEIVER BOARD LOCAL DIMMING BOARD TOOLS EQUIPMENTS SECTION 1 SECTION 2 SECTION 3 SMART CORE Note Power on switch is located on this board SYS SET 2020 07 15 00 48 41 GMT 09 00 ...

Page 71: ...DRESSING 71 SECTION 3 XBR 75X9 H CONNECT CONNECTOR ASSY 15P INFORMATION INFORMATION FLEXIBLE FLAT CABLE 25P CONNECT TOOLS EQUIPMENTS SECTION 1 SECTION 2 SECTION 3 SMART CORE SYS SET 2020 07 15 00 48 41 GMT 09 00 ...

Page 72: ...3 3 WIRE DRESSING 72 SECTION 3 XBR 75X9 H INFORMATION INFORMATION INFORMATION CONNECT TOOLS EQUIPMENTS SECTION 1 SECTION 2 SECTION 3 SMART CORE SYS SET 2020 07 15 00 48 41 GMT 09 00 ...

Page 73: ...SSING 73 SECTION 3 XBR 75X9 H CONNECT FLEXIBLE FLAT CABLE 30P INFORMATION CONNECT FLEXIBLE FLAT CABLE 20P INFORMATION TOOLS EQUIPMENTS SECTION 1 SECTION 2 SECTION 3 SMART CORE SYS SET 2020 07 15 00 48 41 GMT 09 00 ...

Page 74: ...SSING 74 SECTION 3 XBR 75X9 H INFORMATION CONNECT FLEXIBLE FLAT CABLE 41P CONNECT FLEXIBLE FLAT CABLE 51P INFORMATION TOOLS EQUIPMENTS SECTION 1 SECTION 2 SECTION 3 SMART CORE SYS SET 2020 07 15 00 48 41 GMT 09 00 ...

Page 75: ...3 3 WIRE DRESSING 75 SECTION 3 XBR 75X9 H INFORMATION INFORMATION INFORMATION INFORMATION TOOLS EQUIPMENTS SECTION 1 SECTION 2 SECTION 3 SMART CORE SYS SET 2020 07 15 00 48 41 GMT 09 00 ...

Page 76: ...3 3 WIRE DRESSING 76 SECTION 3 XBR 75X9 H TAPE 1 2 CONNECT CONNECTOR ASSY 28P TOOLS EQUIPMENTS SECTION 1 SECTION 2 SECTION 3 SMART CORE SYS SET 2020 07 15 00 48 41 GMT 09 00 ...

Page 77: ...3 3 WIRE DRESSING 77 SECTION 3 XBR 75X9 H WIRE DRESSING CONNECT CONNECTOR ASSY 4P SP 1 2 CONNECT TOOLS EQUIPMENTS SECTION 1 SECTION 2 SECTION 3 SMART CORE SYS SET 2020 07 15 00 48 41 GMT 09 00 ...

Page 78: ...3 3 WIRE DRESSING 78 SECTION 3 XBR 75X9 H CONNECT WIRE DRESSING WIRE DRESSING 1 3 2 TOOLS EQUIPMENTS SECTION 1 SECTION 2 SECTION 3 SMART CORE SYS SET 2020 07 15 00 48 41 GMT 09 00 ...

Page 79: ...3 3 WIRE DRESSING 79 SECTION 3 XBR 75X9 H WIRE DRESSING TAPE 1 2 3 1 2 TOOLS EQUIPMENTS SECTION 1 SECTION 2 SECTION 3 SMART CORE SYS SET 2020 07 15 00 48 41 GMT 09 00 ...

Page 80: ...3 3 WIRE DRESSING 80 SECTION 3 XBR 75X9 H TAPE CONNECT CONNECTOR ASSY 4P ZP 1 2 CONNECT TOOLS EQUIPMENTS SECTION 1 SECTION 2 SECTION 3 SMART CORE SYS SET 2020 07 15 00 48 41 GMT 09 00 ...

Page 81: ...3 3 WIRE DRESSING 81 SECTION 3 XBR 75X9 H CONNECT WIRE DRESSING WIRE DRESSING 1 2 3 TOOLS EQUIPMENTS SECTION 1 SECTION 2 SECTION 3 SMART CORE SYS SET 2020 07 15 00 48 41 GMT 09 00 ...

Page 82: ...3 3 WIRE DRESSING 82 SECTION 3 XBR 75X9 H WIRE DRESSING INFORMATION 3 1 2 TOOLS EQUIPMENTS SECTION 1 SECTION 2 SECTION 3 SMART CORE SYS SET 2020 07 15 00 48 41 GMT 09 00 ...

Page 83: ...ECTION 3 XBR 75X9 H CONNECT POWER SUPPLY CORD WITH CONN For LA8 only WIRE DRESSING For LA8 only 1 2 3 WIRE DRESSING For LA8 only TOOLS EQUIPMENTS SECTION 1 SECTION 2 SECTION 3 SMART CORE SYS SET 2020 07 15 00 48 41 GMT 09 00 ...

Page 84: ...3 3 WIRE DRESSING 84 SECTION 3 XBR 75X9 H WIRE DRESSING For LA8 only TOOLS EQUIPMENTS SECTION 1 SECTION 2 SECTION 3 SMART CORE SYS SET 2020 07 15 00 48 41 GMT 09 00 ...

Page 85: ...atesthe disassembly sequence Remove screws before disassembly Unplug connectors before disassembly Place the TV set facing downwards on a stable level surfacebefore disassembly and assembly of parts and shaded parts are critical for safety Replace only with part number specified Parts contain confidential information Strictly follow the instruction whenever the components are repaired and or repla...

Page 86: ...5 419 11 WLAN BT MODULE 11AC 10 BRACKET TOP BNN Not Applicable for America region 11 5 015 416 31 BRACKET SIDE BNN A n a 11 5 015 416 11 BRACKET SIDE BNN A n a 12 A 5011 896 A COMPL_SVC_BM3JT_UCM n a 12 A 5011 897 A COMPL_SVC_BM3JT_LA n a 13 1 006 109 22 G03P STATIC CONVERTER TV n a 13 1 006 109 12 G03 STATIC CONVERTER TV n a 14 5 009 271 01 SHEET INSULATION BNN 3L 15 A 5016 211 B COMPL 20LD60A1_7...

Page 87: ...2 580 600 01 SCREW PSW M4x8 4 4 4 694 261 11 SCREW PSW M5x14 4 5 5 013 624 01 SCREW CS M4x8 4 6 4 597 645 01 M3X3 6 8 7 2 580 592 01 SCREW PSW M3X8 1 8 5 015 521 01 SCREW PSW M6x16 W14 4 9 4 579 926 01 SCREW M3x3 0 STEP 1 TOTAL 66 TOOLS EQUIPMENTS SECTION 1 SECTION 2 SECTION 3 SMART CORE SYS SET 2020 07 15 00 48 41 GMT 09 00 ...

Page 88: ...Y 28P CN6401 G01 G02 G03 CN800 BM3JT CON3 T CON J105 J114 T CON 1 5 1 007 100 11 FLEXIBLE FLAT CABLE 20P CN1202 BM3JT CN1202 WIFI BT 1 6 1 007 103 11 FLEXIBLE FLAT CABLE 25P CN1203 BM3JT CN102 HT1 1 7 1 007 116 11 FLEXIBLE FLAT CABLE 30P CN1000 LD75 CN8200 BM3JT 1 8 1 007 108 11 FLEXIBLE FLAT CABLE 41P CN9200 BM3JT U2 T CON J104 T CON 1 9 1 007 110 11 FLEXIBLE FLAT CABLE 51P CN9201 BM3JT U1 T CON ...

Page 89: ...up Guide for details 5 016 656 01 GASKET B PLATE PCH 5 011 453 01 GASKET TCON COM 1 493 552 22 REMOTE COMMANDER RMF TX500U n a 1 493 553 32 REMOTE COMMANDER RMF TX500B n a 5 013 116 11 REFERENCE GUIDE n a 5 013 430 31 REFERENCE GUIDE n a 5 013 117 11 SETUP GUIDE 4 699 975 02 SHEET THERMAL 5567H on T Con board top side Qty 1 back side Qty 1 5 017 964 01 SHEET THERMAL PCH LD on LD board top side Qty...

Page 90: ...N 1 SECTION 2 SECTION 3 SMART CORE SMART CORE DISASSEMBLE SMART CORE FROM SET 1 Remove harness in yellow box 2 Remove harness 3 Remove smart core hook red box 4 Remove smart core 1 2 3 3 4 4 SYS SET 2020 07 15 00 48 41 GMT 09 00 ...

Page 91: ...E 1 Disassemble COVER TOP Pull up the cover top by the following order 2 Disassemble MIC FPC Pull up the cover top by the following order 3 Disassemble H board Hold this area and pick up H board Pull up and Slide Connector pull up and FPC slide 1 2 3 1 2 SYS SET 2020 07 15 00 48 41 GMT 09 00 ...

Page 92: ...RE STRUCTURE 4 Disassemble LIGHT GUIDE OPT ILM a Pick up LIGHT GUIDE LED b Pick up LIGHT GUIDE OPT c Pickup LIGHT GUIDE ILM 5 Disassemble OP INNER Pick up OP INNER 6 Disassemble MIC Pick up MIC and remove the hook in front of you 4a 4c 4b 5 6 6 SYS SET 2020 07 15 00 48 41 GMT 09 00 ...

Page 93: ... 4 5 009 264 11 LIGHT GUIDE ILM BNN 5 5 009 265 11 LIGHT GUIDE OPT BNN 6 5 016 947 01 OP INNER BNN A 7 1 003 571 11 FPC MIC L 8 1 003 571 21 FPC MIC R 9 5 009 262 11 COVER BTM PCH PART LIST 55 65 75 93 TOOLS EQUIPMENTS SECTION 1 SECTION 2 SECTION 3 SMART CORE SMART CORE 4 2 1 5 3 6 7 8 9 SYS SET 2020 07 15 00 48 41 GMT 09 00 ...

Page 94: ...9 888 780 A2 Sony EMCS M Sdn Bhd SHES M English 2020 07 SYS SET 2020 07 15 00 48 41 GMT 09 00 ...

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