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Sony Bravia XBR-55X900C, Service Manual

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Sony Bravia XBR-55X900C Service Manual Download Page 198

XBR-55/65X900C, 905C, 907C 

198 

HANDLING GUIDE 

APPENDIX-3 

About Work Table (Pallet) 

Please don’t let mold area touch table(pallet) 
surface to prevent scratch. 
Refer to below drawing about the size of spacer 
cushion .

（

15~30

㎜

 From AL Frame

）

 

FOR E-MOD 

FOR Pre E-MOD 

z 

SONY 

Spacer Cushion 

15~30 

15~30 

15~30 

BRAVIA 

About Storage on surface 

Please don’t let mold area touch table(pallet) 
surface to prevent scratch. 
We recommend spacer cushion warping spec as 
max 2 mm. 
Especially  temperature and humidity 
uncontrollable condition or shortly after UV 
irradiation. 
Refer to below drawing about the size of spacer 
cushion .

（

15

～

50

㎜

 From AL Frame

）

 

As long as the productivity permits , please make 
the spacer cushion size Max . 

FOR Pre E-MOD 

Summary of Contents for Bravia XBR-55X900C

Page 1: ...SERVICE MANUAL Version Date Subject 1 0 6 2015 Original manual issue LCD TV 9 888 574 01 HISTORY INFORMATION FOR THE FOLLOWING MANUAL ORIGINAL MANUAL ISSUE DATE 6 2015 GN1T CHASSIS Segment XB ...

Page 2: ...SERVICE MANUAL LCD TV 9 888 574 01 GN1T CHASSIS Segment XB ...

Page 3: ...ADOR BR6 BRAZIL XBR 65X907C Black RMF TX100U CO1 COLOMBIA RMT TX100B CO1 COLOMBIA MODEL COLOR COMMANDER DEST XBR 55X900C Black RMF TX100U UC2 US CND LA1 MX RMT TX100U UC2 US CND LA1 MX XBR 55X905C Black RMF TX100U LA8 CHILE PERU VENEZUELA RMT TX100B LA8 CHILE PERU VENEZUELA XBR 55X907C Black RMF TX100U CO1 COLOMBIA RMT TX100B CO1 COLOMBIA XBR 65X900C Black RMF TX100U UC2 US CND LA1 MX RMT TX100U U...

Page 4: ...e number of people larger size TVs require two or more people Correct hand placement while carrying the TV is very important for safety and to avoid damages SAFETY RELATED COMPONENT WARNING Components identified by shading and mark on the schematic diagrams exploded views and in the parts list are critical for safe operation Replace these components with Sony parts whose part numbers appear as sho...

Page 5: ... des dommages ALERTE Afi n d eviter tout risque d electrocution provenant d un chassis sous tension un transformateur d isolement doit etre utilise lors de tout depannage Le chassis de ce recepteur est directement raccorde a l alimentation du secteur ATTENTION AUX COMPOSANTS RELATIFS A LA SECURITE Les composants identifi es par une trame et par une marque sur les schemas de principe les vues explo...

Page 6: ...eas of high humidity for an extended period of time 4 Do not expose the LCD panel to direct sunlight 5 Avoid contact with water It may cause a short circuit within the module 6 Disconnect the AC power when replacing the backlight CCFL or inverter circuit High voltage occurs at the inverter circuit at 650Vrms 7 Always clean the LCD panel with a soft cloth material 8 Use care when handling the wires...

Page 7: ...bsolutely certain that you have replaced all the insulators 4 Look for unauthorized replacement parts particularly transistors that were installed during a previous repair Point them out to the customer and recommend their replacement 5 Look for parts which though functioning show obvious signs of deterioration Point them out to the customer and recommend their replacement 6 Check the line cords f...

Page 8: ...must have an accurate low voltage scale The Simpson s 250 and Sanwa SH 63TRD are examples of passive VOMs that are suitable Nearly all battery operated digital multimeters that have a 2 VAC range are suitable see Figure A How to Find a Good Earth Ground A cold water pipe is a guaranteed earth ground the cover plate retaining screw on most AC outlet boxes is also at earth ground If the retaining sc...

Page 9: ...blinking count Detection Items 2x G B Main 12V over voltage MAIN_POWER 3x B Main 5 0V failure DC_ALERT B S Audio amp protection AUD_ERR B Tuner or demodulator I2C No ACK TU_DEMOD Note 1 B HDMI Switch Equalizer I2C communication error HDMI_EQ Note 2 Note 1 Note 2 Both functions were disabled but remains on the Self diagnosis screen like in the next page Note 2 There are some sets which still enable...

Page 10: ...0000 000 007 TEMP_ERR 150101000200 150101000002 000000000000 002 007 4KBE_ERR 000000000000 000000000000 000000000000 000 008 SW_ERR 000000000000 000000000000 000000000000 000 Back 00005 00414 00002 Home Exit Panel Operation Time is recorded every 30 min but Total Operation Time is recorded every 1 hr Therefore the panel op time might become larger than the total op time Smart Core Red LED blinking...

Page 11: ... press buttons on the remote commander sequentially in rapid succession as shown below SELF DIAGNOSIS FUNCTION Since the diagnostic results displayed on the screen are not automatically cleared always check the self diagnostic screen After you have completed the repairs clear the result display to 0 Clearing the Self Check Diagnostic List Panel operation time Press the Channel 7 Channel 0 Exiting ...

Page 12: ...assembly or assembly of parts 1 1 1 STAND 1 1 XBR 55X900C 905C 907C STAND 4 screws SCREW FOOT CRN 1 2 3 Note Since this model adopt ultra thin panel you need to pay special attention when handling or disassembling the panel For the handling method for panel please refer the APPENDIX 3 HANDLING GUIDE which is attached on the page 192 ...

Page 13: ... DISASSEMBLY 1 1 XBR 55X900C 905C 907C 1 1 2 SCREW CAP L CRN AND LABEL REAR TERMINAL AND LABEL SIDE TERMINAL W CRN LABEL REAR TERMINAL P N 4 563 764 01 UC2 P N 4 563 765 01 LA1 LA8 CO1 LABEL SIDE TERMINAL W CRN 1 SCREW CAP L CRN ...

Page 14: ... DISASSEMBLY 1 1 XBR 55X900C 905C 907C 1 1 3 AC COVER CRN AND POWER SUPPLY CORD 1 2 3 4 2 screws SCREW PWH M3X6 P N 4 452 935 01 5 AC COVER CRN P N 4 558 397 01 POWER SUPPLY CORD P N 1 839 695 21 LA8 P N 1 839 696 22 UC2 LA1 CO1 ...

Page 15: ...2 3 4 screws SCREW PSW M6X16 P N 2 580 611 01 7 screws SCREW PWH M3X6 P N 4 452 935 01 3 screws SCREW BVTP 4X12 TYPE2 IT 3 P N 2 580 639 01 REAR COVER L CRN A Refer APPENDIX 5 for Procedure to Disassemble 1 Unscrew 2 Release the lock by sliding the LOCK SLIDER to downward Slide downward Unscrew ...

Page 16: ...XBR 55 65X900C 905C 907C 16 DISASSEMBLY 1 1 XBR 55X900C 905C 907C 1 1 5 REAR COVER L CRN A 1 2 3 REAR COVER L CRN A Slide up LOCK SLIDER and dislodge ...

Page 17: ...XBR 55 65X900C 905C 907C 17 DISASSEMBLY 1 1 XBR 55X900C 905C 907C 1 1 6 BRACKET TOP L 1 2 3 5 screws SCREW PSW M3X6 P N 2 990 421 41 BRACKET TOP L ...

Page 18: ...XBR 55 65X900C 905C 907C 18 DISASSEMBLY 1 1 XBR 55X900C 905C 907C 1 1 7 HS TAPE SIDE CRN 1 2 HS TAPE SIDE CRN HS TAPE SIDE CRN ...

Page 19: ...XBR 55 65X900C 905C 907C 19 DISASSEMBLY 1 1 8 TAPE 1 1 XBR 55X900C 905C 907C TAPE TAPE TAPE Tape must not cross this line B C edge ...

Page 20: ...XBR 55 65X900C 905C 907C 20 DISASSEMBLY 1 1 9 TAPE 1 1 XBR 55X900C 905C 907C TAPE TAPE TAPE ...

Page 21: ...XBR 55 65X900C 905C 907C 21 DISASSEMBLY 1 1 10 Wire Dressing 1 1 XBR 55X900C 905C 907C ...

Page 22: ...XBR 55 65X900C 905C 907C 22 DISASSEMBLY 1 1 11 Wire Dressing 1 1 XBR 55X900C 905C 907C ...

Page 23: ...XBR 55 65X900C 905C 907C 23 DISASSEMBLY 1 1 XBR 55X900C 905C 907C 3 2 1 1 12 SMART CORE 1 2 screws SCREW PSW M3X6 P N 2 990 421 41 ...

Page 24: ...XBR 55 65X900C 905C 907C 24 DISASSEMBLY 1 1 13 SMART CORE 1 1 XBR 55X900C 905C 907C 4 SMART CORE Notes on assembling the Smart core ...

Page 25: ...XBR 55 65X900C 905C 907C 25 DISASSEMBLY 1 1 XBR 55X900C 905C 907C 1 1 14 TAPE AND Wire Dressing TAPE ...

Page 26: ...1 1 XBR 55X900C 905C 907C XBR 55 65X900C 905C 907C 26 DISASSEMBLY 1 1 15 HS TAPE TOP CRN 1 2 HS TAPE TOP CRN ...

Page 27: ...XBR 55 65X900C 905C 907C 27 DISASSEMBLY 1 1 16 SP BOX ASSY D20 WF RCH CH ND 1 1 XBR 55X900C 905C 907C 1 3 2 2 screws SCREW PSW M3X6 W12 P N 4 256 393 01 SP BOX ASSY D20 WF RCH CH ND ...

Page 28: ...XBR 55 65X900C 905C 907C 28 DISASSEMBLY 1 1 17 SMART CORE AND TAPE 1 1 XBR 55X900C 905C 907C 1 SMART CORE TAPE TAPE ...

Page 29: ...7C 29 DISASSEMBLY 1 1 18 SP BOX ASSY W20 SQ LCH CH ND AND SP BOX ASSY W20 SQ RCH CH ND 1 1 XBR 55X900C 905C 907C 1 3 2 2 Screws SCREW PSW M3X6 W12 P N 4 256 393 01 4 SP BOX ASSY W20 SQ LCH CH ND SP BOX ASSY W20 SQ RCH CH ND ...

Page 30: ...XBR 55 65X900C 905C 907C 30 DISASSEMBLY 1 1 XBR 55X900C 905C 907C 1 1 19 Wire Dressing ...

Page 31: ...XBR 55 65X900C 905C 907C 31 DISASSEMBLY 1 1 20 SMART CORE 1 1 XBR 55X900C 905C 907C 1 2 SMART CORE Notes on assembling the Smart core ...

Page 32: ...XBR 55 65X900C 905C 907C 32 DISASSEMBLY 1 1 21 SWITCH UNIT VM WW AND Wire Dressing 1 1 XBR 55X900C 905C 907C 1 2 3 SWITCH UNIT VM WW Release the lock 4 ...

Page 33: ...XBR 55 65X900C 905C 907C 33 DISASSEMBLY 1 1 22 HOLDER SIDE SW CRN 1 1 XBR 55X900C 905C 907C 1 2 3 HOLDER SIDE SW CRN Screw SCREW PWH M3X6 P N 4 452 935 01 4 ...

Page 34: ...XBR 55 65X900C 905C 907C 34 DISASSEMBLY 1 1 23 HARNESS ASSY MAIN AND HS TAPE TOP CRN 1 1 XBR 55X900C 905C 907C HARNESS ASSY MAIN P N 1 910 110 74 HS TAPE TOP CRN ...

Page 35: ...XBR 55 65X900C 905C 907C 35 DISASSEMBLY 1 1 24 SP BOX ASSY D20 WF LCH CH ND 1 1 XBR 55X900C 905C 907C 1 3 2 2 screws SCREW PSW M3X6 W12 P N 4 256 393 01 SP BOX ASSY D20 WF LCH CH ND ...

Page 36: ...XBR 55 65X900C 905C 907C 36 DISASSEMBLY 1 1 25 Wire Dressing 1 1 XBR 55X900C 905C 907C ...

Page 37: ...XBR 55 65X900C 905C 907C 37 DISASSEMBLY 1 1 26 HARNESS ASSY 1 1 XBR 55X900C 905C 907C HARNESS ASSY P N 1 910 109 99 ...

Page 38: ...XBR 55 65X900C 905C 907C 38 DISASSEMBLY 1 1 27 CONNECTOR ASSY 14P 1 1 XBR 55X900C 905C 907C 1 2 CONNECTOR ASSY 14P P N 1 910 110 01 ...

Page 39: ...XBR 55 65X900C 905C 907C 39 DISASSEMBLY 1 1 28 PULLEY STAND CRN OUT 1 1 XBR 55X900C 905C 907C 1 2 ...

Page 40: ...XBR 55 65X900C 905C 907C 40 DISASSEMBLY 1 1 29 HEAT SINK L L CRN AND HEAT SINK R L CRN 1 1 XBR 55X900C 905C 907C 2 HEAT SINK L L CRN 1 3 4 screws SCREW PSW M3X6 P N 2 990 421 41 HEAT SINK R L CRN ...

Page 41: ...XBR 55 65X900C 905C 907C 41 DISASSEMBLY 1 1 30 G1A 1 1 XBR 55X900C 905C 907C G1A 4 screws SCREW PSW M3X6 W12 P N 4 256 393 11 1 2 3 ...

Page 42: ...XBR 55 65X900C 905C 907C 42 DISASSEMBLY 1 1 31 SHEET INSULATION CRN L LED 1 1 XBR 55X900C 905C 907C 1 2 SHEET INSULATION CRN L LED An insulation sheet is under the G1A power supply board ...

Page 43: ...XBR 55 65X900C 905C 907C 43 DISASSEMBLY 1 1 32 G1D 1 1 XBR 55X900C 905C 907C G1D 7 screws SCREW PSW M3X6 W12 P N 4 256 393 11 1 2 3 ...

Page 44: ...XBR 55 65X900C 905C 907C 44 DISASSEMBLY 1 1 33 SHEET INSLATION CRN MAIN 1 1 XBR 55X900C 905C 907C 1 2 SHEET INSLATION CRN MAIN An insulation sheet is under the G1D power supply board ...

Page 45: ...XBR 55 65X900C 905C 907C 45 DISASSEMBLY 1 1 XBR 55X900C 905C 907C 1 1 34 TAPE TAPE TAPE ...

Page 46: ...XBR 55 65X900C 905C 907C 46 DISASSEMBLY 1 1 35 BT ANTENNA 1 1 XBR 55X900C 905C 907C BT ANTENNA screw SCREW PSW M3X6 P N 2 990 421 41 1 2 3 ...

Page 47: ...XBR 55 65X900C 905C 907C 47 DISASSEMBLY 1 1 36 TAPE 1 1 XBR 55X900C 905C 907C TAPE TAPE TAPE ...

Page 48: ... 905C 907C 48 DISASSEMBLY 1 1 37 FLEXIBLE FLAT CABLE 41P XBS AND FLEXIBLE FLAT CABLE 51P XBS 1 1 XBR 55X900C 905C 907C 1 3 FLEXIBLE FLAT CABLE 41P XBS P N 1 848 918 11 FLEXIBLE FLAT CABLE 51P XBS P N 1 848 916 11 2 4 ...

Page 49: ...XBR 55 65X900C 905C 907C 49 DISASSEMBLY 1 1 38 FLEXIBLE FLAT CABLE 24P 1 1 XBR 55X900C 905C 907C 1 2 FLEXIBLE FLAT CABLE 24P P N 1 910 110 02 ...

Page 50: ...XBR 55 65X900C 905C 907C 50 DISASSEMBLY 1 1 39 BRACKET SIDE F MOLD 1 1 XBR 55X900C 905C 907C 1 2 3 BRACKET SIDE F MOLD ...

Page 51: ...XBR 55 65X900C 905C 907C 51 DISASSEMBLY 1 1 40 BRACKET CARD COVER CRN 1 1 XBR 55X900C 905C 907C 1 2 3 BRACKET CARD COVER CRN ...

Page 52: ...XBR 55 65X900C 905C 907C 52 DISASSEMBLY 1 1 41 BMFW ASSY 1 1 XBR 55X900C 905C 907C 1 3 2 8 screws SCREW PSW M3X6 P N 2 990 421 41 2 1 1 3 1 1 1 1 BMFW ASSY ...

Page 53: ...stick the GASKET firmly Press the gasket until compression completely 0 5 1 0kgf Guide line No indication of direction Caution 1 Please aim at the center of square land 2 Assy the gaskets just before B board panel installation NOTE When you replace a BMFL board it is necessary to stick five new GASKET on a new BMFL board GASKET BMF 4 566 117 01 ...

Page 54: ...XBR 55 65X900C 905C 907C 54 DISASSEMBLY 1 1 43 SHEET THERMAL CRN DDR 1 1 XBR 55X900C 905C 907C SHEET THERMAL CRN DDR P N 4 568 690 01 1 2 ...

Page 55: ...XBR 55 65X900C 905C 907C 55 DISASSEMBLY 1 1 44 SHEET THERMAL BM 1 1 XBR 55X900C 905C 907C 1 2 SHEET THERMAL BM P N 4 549 186 01 ...

Page 56: ...XBR 55 65X900C 905C 907C 56 DISASSEMBLY 1 1 45 SLIDE CLAMP 1 1 XBR 55X900C 905C 907C 1 2 SLIDE CLAMP P N 2 650 770 21 ...

Page 57: ...XBR 55 65X900C 905C 907C 57 DISASSEMBLY 1 1 46 SLIDE CLAMP 1 1 XBR 55X900C 905C 907C 1 2 SLIDE CLAMP P N 2 650 770 21 ...

Page 58: ...XBR 55 65X900C 905C 907C 58 DISASSEMBLY 1 1 47 LCD PANEL 1 1 XBR 55X900C 905C 907C LCD PANEL ...

Page 59: ...C 907C STAND 4 screws SCREW FOOT CRN 1 2 3 Note Since this model adopt ultra thin panel you need to pay special attention when handling or disassembling the panel For the handling method for panel please refer the APPENDIX 3 HANDLING GUIDE which is attached on the page 192 ...

Page 60: ...XBR 65X900C 905C 907C 1 2 2 SCREW CAP L CRN AND LABEL REAR TERMINAL AND LABEL SIDE TERMINAL W CRN LABEL SIDE TERMINAL W CRN P N 4 570 640 11 1 SCREW CAP L CRN P N 4 566 072 01 LABEL REAR TERMINAL P N 4 563 764 01 UC2 P N 4 563 765 01 LA1 BR6 LA8 ...

Page 61: ...BR 55 65X900C 905C 907C 61 DISASSEMBLY 1 2 XBR 65X900C 905C 907C 1 2 3 AC COVER CRN 1 2 3 4 4Screws SCREW PSW M6X16 P N 2 580 611 01 2Screws SCREW PWH M3X6 P N 4 452 935 01 AC COVER CRN P N 4 558 397 01 ...

Page 62: ...XBR 55 65X900C 905C 907C 62 DISASSEMBLY 1 2 XBR 65X900C 905C 907C 1 2 4 POWER SUPPLY CORD 2 1 POWER SUPPLY CORD P N 1 839 695 21 BR6 LA8 CR1 ECU P N 1 839 696 22 UC2 LA1 CO1 3 ...

Page 63: ... 5 REAR COVER 2L CRN A 1 2 3 3 screws SCREW PWH M3X6 P N 4 452 935 01 3 screws SCREW BVTP 4X12 TYPE2 IT 3 P N 2 580 639 01 REAR COVER 2L CRN A 1 Unscrew 2 Release the lock by sliding the LOCK SLIDER to downward Slide downward Refer APPENDIX 5 for Procedure to Disassemble ...

Page 64: ...XBR 55 65X900C 905C 907C 64 DISASSEMBLY 1 2 XBR 65X900C 905C 907C 1 2 6 REAR COVER 2L CRN A 1 2 3 REAR COVER 2L CRN A Slide up LOCK SLIDER and dislodge ...

Page 65: ...XBR 55 65X900C 905C 907C 65 DISASSEMBLY 1 2 XBR 65X900C 905C 907C 1 2 7 BRACKET TOP 2L 1 2 3 9 screws SCREW PSW M3X6 P N 2 990 421 41 BRACKET TOP 2L ...

Page 66: ...XBR 55 65X900C 905C 907C 66 DISASSEMBLY 1 2 XBR 65X900C 905C 907C 1 2 8 TAPE TAPE TAPE TAPE TAPE ...

Page 67: ...XBR 55 65X900C 905C 907C 67 DISASSEMBLY 1 2 9 TAPE 1 2 XBR 65X900C 905C 907C TAPE TAPE TAPE ...

Page 68: ...XBR 55 65X900C 905C 907C 68 DISASSEMBLY 1 2 10 Wire Dressing 1 2 XBR 65X900C 905C 907C ...

Page 69: ...XBR 55 65X900C 905C 907C 69 DISASSEMBLY 1 2 XBR 65X900C 905C 907C 3 2 1 2 11 PULLEY STAND CRN AND UNDER COVER IN L 2L CRN 1 4 5 UNDER COVER IN L 2L CRN 3 screws SCREW PSW M3X6 P N 2 990 421 41 ...

Page 70: ...XBR 55 65X900C 905C 907C 70 DISASSEMBLY 1 2 XBR 65X900C 905C 907C 3 2 1 2 12 PULLEY STAND CRN AND UNDER COVER IN R 2L CRN 3 screws SCREW PSW M3X6 P N 2 990 421 41 4 5 UNDER COVER IN R 2L CRN ...

Page 71: ...XBR 55 65X900C 905C 907C 71 DISASSEMBLY 1 2 13 SMART CORE 1 2 XBR 65X900C 905C 907C 1 TAPE ...

Page 72: ...XBR 55 65X900C 905C 907C 72 DISASSEMBLY 1 2 14 SMART CORE 1 2 XBR 65X900C 905C 907C 3 SMART CORE Notes on assembling the Smart core 2 2 screws SCREW PSW M3X6 P N 2 990 421 41 ...

Page 73: ...XBR 55 65X900C 905C 907C 73 DISASSEMBLY 1 2 XBR 65X900C 905C 907C 1 2 15 TAPE AND Wire Dressing TAPE ...

Page 74: ...1 2 XBR 65X900C 905C 907C XBR 55 65X900C 905C 907C 74 DISASSEMBLY 1 2 16 HS TAPE TOP CRN 1 2 HS TAPE TOP CRN ...

Page 75: ...XBR 55 65X900C 905C 907C 75 DISASSEMBLY 1 2 17 SP BOX ASSY D20 WF RCH CH ND 1 2 XBR 65X900C 905C 907C 1 3 2 screw SCREW PSW M3X6 W12 P N 4 256 393 01 SP BOX ASSY D20 WF RCH CH ND ...

Page 76: ...XBR 55 65X900C 905C 907C 76 DISASSEMBLY 1 2 18 SMART CORE AND TAPE 1 2 XBR 65X900C 905C 907C 1 SMART CORE TAPE TAPE ...

Page 77: ...XBR 55 65X900C 905C 907C 77 DISASSEMBLY 1 2 19 TAPE 1 2 XBR 65X900C 905C 907C TAPE TAPE ...

Page 78: ...7C 78 DISASSEMBLY 1 2 20 SP BOX ASSY W20 SQ LCH CH ND AND SP BOX ASSY W20 SQ RCH CH ND 1 2 XBR 65X900C 905C 907C 1 3 2 2 Screws SCREW PSW M3X6 W12 P N 4 256 393 01 4 SP BOX ASSY W20 SQ LCH CH ND SP BOX ASSY W20 SQ RCH CH ND ...

Page 79: ...XBR 55 65X900C 905C 907C 79 DISASSEMBLY 1 2 XBR 65X900C 905C 907C 1 2 21 Wire Dressing ...

Page 80: ...XBR 55 65X900C 905C 907C 80 DISASSEMBLY 1 2 22 SMART CORE 1 2 XBR 65X900C 905C 907C 1 2 SMART CORE Notes on assembling the Smart core ...

Page 81: ...XBR 55 65X900C 905C 907C 81 DISASSEMBLY 1 2 23 SWITCH UNIT VM WW AND Wire Dressing 1 2 XBR 65X900C 905C 907C 1 2 3 SWITCH UNIT VM WW Release the lock 4 ...

Page 82: ...XBR 55 65X900C 905C 907C 82 DISASSEMBLY 1 2 24 HOLDER SIDE SW CRN 1 2 XBR 65X900C 905C 907C 1 2 3 HOLDER SIDE SW CRN Screw SCREW PWH M3X6 P N 4 452 935 01 4 ...

Page 83: ...XBR 55 65X900C 905C 907C 83 DISASSEMBLY 1 2 25 HARNESS ASSY MAIN AND CUSHION HS TAPE TOP CRN 1 2 XBR 65X900C 905C 907C HARNESS ASSY MAIN P N 1 910 110 75 HS TAPE TOP CRN CUSHION ...

Page 84: ...XBR 55 65X900C 905C 907C 84 DISASSEMBLY 1 2 26 SP BOX ASSY D20 WF LCH CH ND 1 2 XBR 65X900C 905C 907C 1 3 2 screw SCREW PSW M3X6 W12 P N 4 256 393 01 SP BOX ASSY D20 WF LCH CH ND ...

Page 85: ...XBR 55 65X900C 905C 907C 85 DISASSEMBLY 1 2 27 BT ANTENNA 1 2 XBR 65X900C 905C 907C BT ANTENNA screw SCREW PSW M3X6 P N 2 990 421 41 1 2 3 ...

Page 86: ...XBR 55 65X900C 905C 907C 86 DISASSEMBLY 1 2 28 TAPE AND Wire Dressing 1 2 XBR 65X900C 905C 907C TAPE TAPE TAPE ...

Page 87: ...XBR 55 65X900C 905C 907C 87 DISASSEMBLY 1 2 29 HARNESS ASSY 1 2 XBR 65X900C 905C 907C HARNESS ASSY P N 1 910 110 03 ...

Page 88: ...XBR 55 65X900C 905C 907C 88 DISASSEMBLY 1 2 30 CONNECTOR ASSY 14P 1 2 XBR 65X900C 905C 907C 1 2 CONNECTOR ASSY 14P P N 1 910 110 01 ...

Page 89: ...XBR 55 65X900C 905C 907C 89 DISASSEMBLY 1 2 31 PULLEY STAND CRN OUT 1 2 XBR 65X900C 905C 907C 1 2 ...

Page 90: ...XBR 55 65X900C 905C 907C 90 DISASSEMBLY 1 2 32 HEAT SINK L 2L CRN AND HEAT SINK R 2L CRN 1 2 XBR 65X900C 905C 907C 2 HEAT SINK L 2L CRN 1 3 4 screws SCREW PSW M3X6 P N 2 990 421 41 HEAT SINK R 2L CRN ...

Page 91: ...XBR 55 65X900C 905C 907C 91 DISASSEMBLY 1 2 33 G1B 1 2 XBR 65X900C 905C 907C G1B 4 screws SCREW PSW M3X6 W12 P N 4 256 393 11 1 2 3 ...

Page 92: ...XBR 55 65X900C 905C 907C 92 DISASSEMBLY 1 2 34 SHEET INSLATION CRN 2L LED 1 2 XBR 65X900C 905C 907C 1 2 SHEET INSLATION CRN 2L LED An insulation sheet is under the G1B power supply board ...

Page 93: ...XBR 55 65X900C 905C 907C 93 DISASSEMBLY 1 2 35 G1D 1 2 XBR 65X900C 905C 907C G1D 7 screws SCREW PSW M3X6 W12 P N 4 256 393 11 1 2 3 ...

Page 94: ...XBR 55 65X900C 905C 907C 94 DISASSEMBLY 1 2 36 SHEET INSLATION CRN MAIN 1 2 XBR 65X900C 905C 907C 1 2 SHEET INSLATION CRN MAIN An insulation sheet is under the G1D power supply board ...

Page 95: ...XBR 55 65X900C 905C 907C 95 DISASSEMBLY 1 2 XBR 65X900C 905C 907C 1 2 37 TAPE TAPE TAPE TAPE ...

Page 96: ... FLAT CABLE 41P XBM AND FLEXIBLE FLAT CABLE 51P XBM 1 2 XBR 65X900C 905C 907C 1 3 FLEXIBLE FLAT CABLE 41P XBM P N 1 848 919 11 UC2 LA1 LA8 CR1 ECU CO1 1 848 929 11 BR6 FLEXIBLE FLAT CABLE 51P XBM P N 1 848 917 11 UC2 LA1 LA8 CR1 ECU CO1 1 848 924 11 BR6 2 4 ...

Page 97: ...XBR 55 65X900C 905C 907C 97 DISASSEMBLY 1 2 39 FLEXIBLE FLAT CABLE 24P 1 2 XBR 65X900C 905C 907C 1 2 FLEXIBLE FLAT CABLE 24P P N 1 910 110 02 ...

Page 98: ...XBR 55 65X900C 905C 907C 98 DISASSEMBLY 1 2 40 BRACKET SIDE F MOLD 1 2 XBR 65X900C 905C 907C 1 2 3 BRACKET SIDE F MOLD ...

Page 99: ...XBR 55 65X900C 905C 907C 99 DISASSEMBLY 1 2 41 BRACKET CARD COVER CRN 1 2 XBR 65X900C 905C 907C 1 2 3 BRACKET CARD COVER CRN ...

Page 100: ...XBR 55 65X900C 905C 907C 100 DISASSEMBLY 1 2 42 BMFW ASSY 1 2 XBR 65X900C 905C 907C 1 3 2 8 screws SCREW PSW M3X6 P N 2 990 421 41 2 1 1 3 1 1 1 1 BMFW ASSY ...

Page 101: ...stick the GASKET firmly Press the gasket until compression completely 0 5 1 0kgf Guide line No indication of direction Caution 1 Please aim at the center of square land 2 Assy the gaskets just before B board panel installation NOTE When you replace a BMFW board it is necessary to stick five new GASKET on a new BMFW board GASKET BMF 4 566 117 01 ...

Page 102: ...XBR 55 65X900C 905C 907C 102 DISASSEMBLY 1 2 44 SHEET THERMAL BM 1 2 XBR 65X900C 905C 907C 1 2 SHEET THERMAL BM P N 4 549 186 01 ...

Page 103: ...XBR 55 65X900C 905C 907C 103 DISASSEMBLY 1 2 45 SLIDE CLAMP 1 2 XBR 65X900C 905C 907C 1 2 SLIDE CLAMP P N 2 650 770 21 ...

Page 104: ...XBR 55 65X900C 905C 907C 104 DISASSEMBLY 1 2 46 LCD PANEL 1 2 XBR 65X900C 905C 907C LCD PANEL ...

Page 105: ...XBR 55 65X900C 905C 907C 105 DISASSEMBLY 1 3 1 BRACKET WIFI ASSY 1 3 SMART CORE NL 1 2 BRACKET WIFI ASSY ...

Page 106: ...XBR 55 65X900C 905C 907C 106 DISASSEMBLY 1 3 2 WLAN BT MODULE 11AC ASSY 1 WLAN BT MODULE 11AC 3 2 1 3 SMART CORE NL ...

Page 107: ...XBR 55 65X900C 905C 907C 107 DISASSEMBLY 1 3 3 HEAT SINK L SC AND BRACKET WIFI HEAT SINK L SC 1 3 SMART CORE NL BRACKET WIFI 1 2 ...

Page 108: ...XBR 55 65X900C 905C 907C 108 DISASSEMBLY 1 3 4 COVER TOP 1 COVER TOP 2 1 3 SMART CORE NL ...

Page 109: ...XBR 55 65X900C 905C 907C 109 DISASSEMBLY 1 3 5 PANEL ORNAMENT 1 2 3 1 3 SMART CORE NL PANEL ORNAMENT ...

Page 110: ...XBR 55 65X900C 905C 907C 110 DISASSEMBLY 1 3 6 LIGHT GUIDE LIGHT GUIDE 1 2 3 1 3 SMART CORE NL LOCK PORTION ...

Page 111: ...XBR 55 65X900C 905C 907C 111 DISASSEMBLY 1 3 7 HSC3_S_M MOUNT 1 3 HSC3_S_M MOUNT 2 1 3 SMART CORE NL ...

Page 112: ...XBR 55 65X900C 905C 907C 112 DISASSEMBLY 1 3 8 CASE BOTTOM N CASE BOTTOM N 1 3 SMART CORE NL ...

Page 113: ...play 5 Vol Up Power Service mode off MENU HOME Item up down Item select left right Execute OK Summary of key behavior Key Behavior Menu Close service menu Cursor Enter Return Previous page Change potion of focus item Enter next page of focus item etc Return Return to previous page close service menu etc Set Home Exit General Setting Tuner Wifi Service Mode Model Information Self diagnosis History ...

Page 114: ... SD0 000 UDAT SD0 370 BDIX SOFTWARE VERSION 1 In Service Mode select Model Information press Enter or button to enter Status Information 2 Press Enter or Return button to return to Service Mode Set Home Exit General Setting Tuner Wifi Service Mode Model Information Self diagnosis History Video Audio Panel PQ Set Home Exit General Setting Tuner Wifi Service Mode Model Information Self diagnosis His...

Page 115: ...firm input data correct Serial Number can be set ONLY ONCE 5 Press or button to select YES or NO Select YES if input data is correct Select NO if input data is incorrect Press Enter to save answer Model Number Setting Serial Number Edit _ _ _ _ _ _ _ Mode Status Information Model Information Model Number Setting Serial Number Edit 9 9 9 9 9 9 9 Service Mode Status Information Model Information Yes...

Page 116: ...e to edit anymore If NO is selected the input data is not saved into EEPROM The serial number that has been input is displayed User can still edit the Serial Number Model Number Setting KDL 40X500B Serial Number Edit 9 9 9 9 9 9 9 Service Mode Status Information Model Information Model Number Setting KDL 40X500B Serial Number Edit 9 9 9 9 9 9 9 Service Mode Status Information Model Information Yes...

Page 117: ...croll Product Name Candidate e g KDL 40X500B CO1 KDL 40X500C BR6 4 Select one Product Name from the list press Enter will pop dialog to inform user to confirm data Model dependent settings will be overwritten into EEPROM _ _ _ _ _ _ _ _ _ _ _ _ OK MODEL_NUMBER_SETTING Set Home Exit General Setting Tuner Wifi Service Mode Model Information Self diagnosis History Video Audio Panel PQ Service Mode Se...

Page 118: ...o to WB Adjustment category by or b To select WB Adjustment press button c To change data press or on remote commander Back R WB Gain 0 G WB Gain 0 B WB Gain 0 R WB Offset 0 G WB Offset 0 B WB Offset 0 Set Home Exit Service Mode Set Home Exit Tuner Wifi BT Model Information Self diagnosis History Video Audio Panel PQ General Setting ...

Page 119: ...nsfer a Select WB Gamma data transfer by pressing or on remote commander b To change the items press or on remote commander and press Enter button Selectable items are 0 SoC to T con 1 T con to SoC 2 Not action c Select start and press Enter button to start transfer Service Mode Set Home Exit Tuner Wifi BT Model Information Self diagnosis History Video Audio Panel PQ General Setting Back 0 SoC to ...

Page 120: ...n pressing Enter or button to enter inside 2 Select HDD Performance check by pressing or then pressing Enter or button to enter inside 3 A message Please wait is displayed during performance check processing 4 Result OK or NG will be displayed after performance of HDD is checked Set Home Exit General Setting Tuner Wifi BT Service Mode Model Information Self diagnosis History Video Audio Panel PQ S...

Page 121: ...ervice Mode select General Setting by pressing or then pressing Enter or button to enter inside 2 Select AAA by pressing or then pressing Enter or button to enter inside 3 Result OK or NG will be displayed after HDD re registration is succeed failed NG Back HDD Performace Check Result Set Home Exit General Setting Tuner Wifi BT Service Mode Model Information Self diagnosis History Video Audio Pane...

Page 122: ...2 Select that symptom from the chart 3 Bring all the boards and cables listed for that symptom 4 Follow the troubleshooting charts in the technical guides to isolate the board 5 Chart Color Code RED DOT Most likely defective part BLUE TRIANGLE Secondary possible defective part BLACK TEXT Board that may correct the symptom ...

Page 123: ...907C 123 TROUBLE SHOOTING 3 2 NO POWER 3 2 1 NO POWER PCU No Power Check STBY 3 3V C9030 On B board Harness G Board Replace Between G Board to B Board Harness B Board NG OK NG OK u Com Failure DDCON LDO Main Device Failure ...

Page 124: ...Check P_ON_VBUS P on ucom pin11 is 3 0V Change IC9017 No Yes Yes Change IC9017 No Check P_ON_ 1 P on ucom pin13 is 3 0V Check PGOOD_1 R9173 Voltage Is the voltage 3 0V 1 3 No POWER DDCON LDO Check 1 0V DDCON IC9008 No Check C9117 Voltage Is the voltage 3 0V Check 3 3V_STBY R9144 CN9000 26pin No Check POWER_ON P on ucom pin19 Is the voltage 3 0V Try AC Off and On after few minutes If pin19 keep Low...

Page 125: ... P on ucom pin12 Is the voltage 3 0V Change IC9017 No Yes Change IC9017 No END Ucom IC9017 is working OK Yes Check X_SYSTEM_RST P on ucom pin16 Is the voltage 3 0V Change IC9017 No Yes If BL_MUTE R9174 is 0V Check BL_ON P on ucom pin18 Is the voltage 3 0V Change IC9017 No Yes If PANEL_PWER_ON R9172 is 0V Check XRST P on ucom pin17 Is the voltage 3 0V From previous page ...

Page 126: ...Change IC9018 Yes No END Check Enable pin voltage Is voltage 2 5V 1 2 No Power U Com Failure Change Fuse No No START Yes Change DDCON IC Check fuse F9xxx Is fuse OK Check Vcc voltage C9xxx Is voltage 12 0V Check POWER_ON P on ucom pin19 Refer 1 2 No Power U Com Failure No Yes Yes 3 2 3 NO POWER DC_OFF_DET check ...

Page 127: ...ge IC9010 Change D9000 No No START Yes Change DDCON IC9009 Check Vcc voltage C9061 Is voltage 3V Yes Check D9000 Is diode No Yes Check G board and harness Change D9001 No Check Vcc voltage C9061 Is voltage 4V Yes Check D9001 Is diode No Yes Check 5V_MAIN DDCON IC9001 Check IC9403 Vcc voltage C9428 Is voltage 12V No Yes ...

Page 128: ... 907C TROUBLE SHOOTING Check Enable pin voltage Is voltage 3V 1 2 No Power U Com Failure No START Yes Change LDO IC Check Vcc voltage C9xxx Is voltage 3V Check 3 3V_MAIN DDCON IC9003 No Yes Yes 3 2 6 NO POWER LDOs check check ...

Page 129: ...Check 12V_REG at pin 13 15 17 of CN9000 on B Board Voltage 13 2V Yes No B Board G Board 3 3 2 3 Times Blinking DC Alert BMFL BMFW board Go to Audio check point AUDIO Go to HDMI check point HDMI Go to Tuner check point TUNER 3 time blinking Check 5 0V_MAIN at pin1 in IC8001 4 959V Voltage 5 285V IC9014 etc B Board DC_ALERT NG OK ...

Page 130: ... Blinking Audio Error Audio Error LED 3x blinking See other flow No Yes Go to page Power Off Checking 1 Go to page Power off Checking 2 Replace B K Harness OK Yes No Replace K PWB OK Replace B PWB OK Yes No Yes Segment XS Yes No B K harness NG K PWB NG B PWB NG ...

Page 131: ...ace B PWB No Yes 2 B PWB LDO out short See Note 1 3 B PWB Fuse broken See Note 1 No Yes No Yes Yes No 3 Fuse open check Measure impedance of fuse F7700 F7702 5A 12 5V If fuse open NG 1 PVDD GND short check Measure impedance between PVDD and GND at C7706 C7707 If impedance is 100Ω NG 2 LDO out short check Measure impedance between 3 3V and GND at C9130 If impedance is 100Ω NG 3 Fuse open check Meas...

Page 132: ...D at capacitor C7722 C7762 C7782 or C7834 See 3 3 Voltage rise more than 0V for a moment at power on Yes 5 12 5V check 12 5V is supplied to K PWB for a moment before LED 3x brinking Power Off Check 2 No Replace G K Harness OK Yes Replace G PWB OK No Yes No Yes Return to LED 3x blinking Finish Segment XS Yes No 4 12 5V check 12 5V is supplied to B PWB for a moment before LED 3x brinking No Replace ...

Page 133: ...to Power Off Checking 1 Yes No Go to No Sound Tuner Go to No Sound HDMI Go to No Sound Audio Sound Headphone Speaker Link setting is On Change Sound Headphone Speaker Link to Off OK Replace B PWB Yes No HP Audio out terminal or Headphone detect GPIO may be broken AV receiver is connected to HDMI in Yes Select External Inputs BRAVIA Sync Settings BRAVIA Sync Control off Speakers setting is Audio Sy...

Page 134: ...MAIN 5V_BOSTON at HDMI EQ side ex C5335 C5317 and C5351 NG Power DDCON OK Check Frequency of X tal X5202 27MHz NG X tal or around parts X5202 R5478 100ohm R5368 1Mohm C5298 10pF C5297 12pF OK Check I2C_C bus signal at CL5259 and CL5261 NG IC5212 Or IC1000 OK IC1000 This 3 times blinking function for HDMI EQ error has been disabled for the SW later than PKG2173 So for the above applicable models yo...

Page 135: ...0C 905C 907C 135 TROUBLE SHOOTING 3 3 5 4 Times Blinking LED Voltage Error 4 time blinking Check R9027 on the B Board B Board LED driver or G board Between 0 898V to 2 997V Change LD board or G board 0 897V or less ...

Page 136: ...he B Board Replace the Harness Between G Board and B Board Replace the V By One FFC Change B Board Change Panel T con Harness is suspicious V By One FFC is suspicious B Board is suspicious NG OK NG Symptom improvement Symptom improve Symptom improve NG NG G Board is suspicious Replace G Board NG Panel T Con is suspicious Symptom improvement OK ...

Page 137: ...f CN9000 on B Board Voltage 1 9 V Symptom Improvement Harness Change harness Change B board B Board Harness Connection OK No improvement Voltage 1 8 V Panel Change Panel Symptom Improvement No Improvement Symptom Improvement LED driver or G board Change LD board or G board No improvement LD board G board Symptom Improvement Check harness connection G board to B Board or LD board to B Board ...

Page 138: ...ime blinking B Board NG Yes Panel NG Change B Board and Aging a few hours Setting circumstance is OK Temperature Ventilation etc Set to another location etc No Symptom improvement Check I2C_C bus communication OK check the next page Yes No Temp sensor IC1400 I2C_C bus dumping or Muffin check ...

Page 139: ...udio No Sound Audio Replace B K Harness OK Yes No Replace K PWB OK Replace B PWB OK Yes No Yes No Finish Segment XS Yes No 3 4 NO SOUND No Sound with normal picture Please refer Audio troubleshooting YES NO Only RF tuner input Check IC1000 SOC 3 4 2 No Sound TUNER ...

Page 140: ...cture NG OK Refer to 4 6 MHL NO PICTURE NG OK Check the settings of Source equipment Check Sound by other TV set which is same model NG OK Check Source equipment by Reference TV set For example Samsung TV UN46ES7000 Toshiba TV 42WL863 RB1 or RB2 Refer to 3 1 No Sound Audio Change B Board ...

Page 141: ...or example RB2 RB1 OK Check the settings of Source equipment Connect Stereo minijack cable between Source and the TV and Change HDMI DVI Audio Source to Auto or Analog Audio In Is Distributor used NO YES Connect Source equipment directly NG OK Does this model have Analog Audio In Stereo minijack YES NO Refer to 3 1 No Sound Audio Does this model have Analog Audio In Stereo minijack YES No Change H...

Page 142: ...king Check Other Portion Tuner No Picture HDMI No Picture Ext Video Input No Picture Yes Replace the V by One FFC Harness LCD Panel T CON V by One FFC Harness NG Check BL_ON on the main board BL_ON H BL_ON L Symptom improvement BL_ON L or H IC9017 18pin for 4K BMFW BMFL board Replace the main Board NG Main board NG Symptom improvement No Backlight ...

Page 143: ...503 R7507 15 VD7501 R7510 C7506 R7511 NG Vpp 0 V Check SCART_FB IC1000 L37 SOY0 at R7514 Check CN7501 Connection NG LOW 0V OK HIGH 0 4V Composite OK HIGH 3V RGB Muffin IC1000 Problem Detailed check all parts at SCART_FB signal Path VD7504 R7513 CN7501 Connectivity Problem Parts Broken CN7501 Connector Problem OK NG CN7501 Connectivity Problem NG OK NG NG Detailed check all parts at SCART_FB signal...

Page 144: ...EY OUT OK if it is highlighted Check J7504 Connection VIDEO_DET At R7539 Muffin IC1000 Problem OK NG Muffin IC1000 Problem No Picture AEP J7504 Connectivity Problem Detailed check all parts at VIDEO_DET signal Path R7535 Parts Broken J7504 Connector Problem OK NG Detailed check all parts at VIDEO_DET signal Path R7535 and CR_DET signal path R7534 Parts Broken J7504 Connector Problem OK NG J7504 Co...

Page 145: ...562 J7505 Connectivity Problem Detailed check all parts at VIDEO2_DET Signal Path R7561 Parts Broken J7505 Connector Problem OK NG Detailed check all parts at CVBS3P signal path D7530 R7524 R7525 Check J7504 Connection VIDEO_DET At R7539 J7504 Connectivity Problem Detailed check all parts at VIDEO_DET Signal Path R7535 Parts Broken J7504 Connector Problem OK NG OK Vpp 1 V NG Vpp 0 V OK Vpp 1 V NG ...

Page 146: ...R7553 OK Check if input OSD is GREY OUT OK if it is highlighted NG Check J7504 Con VIDEO_DET at R7539 CR_DET at R7538 Muffin IC1000 Problem Detailed check all parts at VIDEO_DET signal Path R7535 and CR_DET signal path R7534 Parts Broken J7504 Connector Problem OK NG J7504 Connectivity Problem OK Condition No part short circuited NG Condition Part short circuited OK Condition No solder splash can ...

Page 147: ...J7501 Connectivity Problem Detailed check all parts at VIDEO2_DET Signal Path R7556 Parts Broken J7501 Connector Problem OK NG Detailed check all parts at CVBS3P signal path D7530 R7524 R7525 Check J7504 Connection VIDEO_DET At R7539 J7504 Connectivity Problem Detailed check all parts at VIDEO_DET Signal Path R7535 Parts Broken J7504 Connector Problem OK NG OK Vpp 1 V NG Vpp 0 V OK Vpp 1 V NG Vpp ...

Page 148: ...K Check if input OSD is GREY OUT OK if it is highlighted NG Check J7504 Con VIDEO_DET at R7539 CR_DET at R7538 Muffin IC1000 Problem Detailed check all parts at VIDEO_DET signal Path R7535 and CR_DET signal path R7534 Parts Broken J7504 Connector Problem OK NG J7504 Connectivity Problem OK Condition No part short circuited NG Condition Part short circuited OK Condition No solder splash can be seen...

Page 149: ...ce cable and antenna OK Check Tuner power line 3 3V at JL6005 3 3V 1 8V at JL6006 1 8V DEM_3 3V at JL6019 3 3V A_RESET value at JL6012 3 3V For JP_SK only TU1 1 V Refer notes All broadcasting channel cannot be received NO YES Check part mounting condition for I2C_A_SDA I2C_A_SCL or I2C_D_SDA I2C_D_SCL Refer Note I2C Change NG parts connected to I2C bus NG OK Analog Refer Analog Tuning Refer Digita...

Page 150: ...B Voltage Checking NG OK OK NG Change the fuse Check fuse F6000 Check Tuner power line 12V at JL9012 12V Check P_ON_LNB signal line at R9167 3 3V MOSFET Q9019 broken OK NG Check harness between B Board and G board OK NG Harness broken Please refer G board troubleshooting Please refer DDCON troubleshooting ...

Page 151: ...n Notes Parts for IFOUT_N line R6007 FB6002 C6008 R6327 C6301 R6301 Parts for IFOUT_P line R6008 FB6003 C6009 R6326 C6300 R6300 Parts for IFAGC line R6072 R6009 R6010 R6069 C6302 R6303 Change NG parts Check IC1000 SOC OK Confirm ANT or Cable connection A NG Insert correct signal in correct terminal A Check part mounting condition for analog control line IFOUT_N IFOUT_P IFAGC ...

Page 152: ...FOUT_P IFAGC Check IC1000 SoC Digital Tuning 1 OK Check SOC IC1000 and Tuner module Change NG parts Confirm ANT or Cable connection For TW only For all tuners except TW Notes Parts for IFOUT_N line R6007 FB6002 C6008 R6327 C6301 R6301 Parts for IFOUT_P line R6008 FB6003 C6009 R6326 C6300 R6300 Parts for IFAGC line R6072 R6009 R6010 R6069 C6302 R6303 NG A NG Insert correct signal in correct termina...

Page 153: ...A0 line R6015 R6321 Parts for TU1_TS_CLK line R6016 R6322 Parts for TU1_TS_VALID line R6017 R6323 Parts for TU1_TS_SYNC line R6018 R6324 CASE A TS _LOCK LOCK and UEC constant CASE B TS _LOCK UNLOCK or UEC is increasing Digital cable Terrestrial Refer to Digital Tuning 1 Terrestrial Cable OK Change NG parts NG OK Sound is normal OK Check IC1000 SoC Check IC1000 SoC CASE A Confirm ANT or Satellite c...

Page 154: ...G Spec 4 7 5 3V Replace R5515 5V line is OK and HPD line is NG Spec 2 4 5 3 V Only DDC lines are NG Only TMDS lines are NG All lines are NG Check the settings of Source equipment Target board other TV set both NG Other TV set OK Is Distributor used No Yes Connect Source equipment directly Reference TV Set OK Replace CN5202 Replace JC5216 JC5217 RB5209 RB5210 NG NG Replace IC1000 JC5227 JC5228 JC52...

Page 155: ...Only DDC lines are NG Only TMDS lines are NG All lines are NG Check the settings of Source equipment Target board other TV set both NG Other TV set OK Is Distributor used No Yes Connect Source equipment directly Reference TV Set OK Replace CN5202 Replace JC5208 JC5209 RB5211 RB5212 NG NG Replace IC1000 JC5227 JC5228 JC5235 JC5236 JC5241 JC5242 JC5243 JC5244 Only 5V line is NG Spec 4 7 5 3V 5V line...

Page 156: ...y DDC lines are NG Only TMDS lines are NG All lines are NG Check the settings of Source equipment Target board other TV set both NG Other TV set OK Is Distributor used No Yes Connect Source equipment directly Reference TV Set OK Replace CN5203 Replace JC5237 JC5238 RB5213 RB5214 NG NG Only 5V line is NG Spec 4 7 5 3V 5V line is OK and HPD line is NG Spec 2 4 5 3 V Change B Board Replace IC1000 JC5...

Page 157: ...y DDC lines are NG Only TMDS lines are NG All lines are NG Check the settings of Source equipment Target board other TV set both NG Other TV set OK Is Distributor used No Yes Connect Source equipment directly Reference TV Set OK Replace CN5208 Replace JC5239 JC5240 RB5215 RB5216 NG NG Only 5V line is NG Spec 4 7 5 3V 5V line is OK and HPD line is NG Spec 2 4 5 3 V Change B Board Replace IC5212 HDM...

Page 158: ...42WL863 RB1 RB2 Check TMDS D0 D0 lines at connector side NG No communications Replace RB5211 Check the settings of Source equipment Low 2V OK Check DDCCLK at CL5256 Check RB5219 47k Replace RB5219 Change MHL cable OK High Check HDMI picture in this input NG Check NO PICTURE HDMI flow Replace IC1000 SoC Check HDMI_0_HPD_CBUS at connector side NG No communications OK OK Check D5205 D5206 Replace D52...

Page 159: ...High Replace IC1000 SoC Check D5205 D5206 Replace D5205 D5206 NG Open The TV Power Status MHL Charge During STBY UI Status Off Change MHL Charge During STBY UI to On CN5202 18 pin TV On 5V Change MHL Cable 0V Check voltage at CD_SENSE_0 R5509 NG Open Low 2V High Check IC5208 6 VBUS IC Out Check IC5208 3 VBUS IC EN 0V 0V Replace IC1000 SoC Replace IC5208 VBUS IC 5V OK ...

Page 160: ...ge Switch Unit Switch unit issue Harness issue OK NG NG OK OK Power Key B Board Check parts value 0 ohm R1089 2 ohm 4 4k ohm R1432 5k ohm Muffin IC1000 problem NG Power Key Muffin Pin B Board Check voltage Power ON condition 3 13V Voltage 3 47V NG OK NG Key AD B Board Check parts value 0 ohm R1091 2 ohm 0 ohm R1042 2 ohm NG OK Parts Broken issue Key AD muffin pin B Board Check voltage Power ON con...

Page 161: ...oard Check voltage Power ON condition 3 287V Voltage 3 55V IR do not response to Remote Commander Remote control battery could be weak Change battery Center white LED lit up when remote control is pressed Change H B board Harness H B board harness issue Harness connection issue Change Smart Core OK Smart core issue NG OK OK NG NG NG OK OK NG Change B Board Muffin IC1000 problem OK NG Parts Broken ...

Page 162: ...nt lighting level changed Check UI setting for light Sensor Make sure it is on Change the UI setting to ON OK Harness on H board and B Board properly connected Harness connection issue NG User did not activate light sensor function OK Change H B board Harness NG OK Change Smart Core OK NG NG H B board harness issue Smart Core issue NG Change B Board Muffin IC1000 problem OK OK NG Part broken issue...

Page 163: ...s Cable Connection Proxy setting OK Connection Results Local Access Connection Results Internet Access Failed OK Failed Failed Wired Set up IP address setting Auto Check Local router DHCP server Manual Check IP address Local router setting Check cable B board OK NG B board OK 3 9 NETWORK MALFUNCTION 1 Ethernet Wired ...

Page 164: ...when the Wireless Network is selected No Yes No Yes Change WiFi module NG OK WiFi module NG From previous page OK Check harness connection is OK between WiFi and Bxx Loose harness OK Connect properly Change Wi Fi module NG NG Change Bxx board Wi Fi module OK If Wi Fi malfunction happens Wi Fi module Harness between WiFi and Bxx Bxx board are suspected NG Change harness between Bxx board and WiFi M...

Page 165: ...manual Or Bluetooth Speaker Headphone Headset operation manual Home Settings Bluetooth Settings Can read Near discoverable Bluetooth Device OK Check harness connection is OK between BT and Bxx Loose harness NG OK Connect properly NG Change BT module NG Change Bxx board BT module OK NG Change harness Between Bxx board and BT Main Harness OK NG Check BT antenna Connection is OK Connect properly NG O...

Page 166: ...XBR 55 65X900C 905C 907C 166 SEC 4 DIAGRAMS 4 1 1 UC 4 1 BLOCK DIAGRAM ...

Page 167: ...XBR 55 65X900C 905C 907C 167 4 1 2 LA8 AR4 CR1 ECU BR6 ...

Page 168: ...XBR 55 65X900C 905C 907C 168 4 1 3 CO1 ...

Page 169: ...I2C Audio DDR3 2Gb Vx1 x16 I2C panel I2C Backlig ht Audio AMP Audio AMP Audio AMP Audio AMP Audio AMP Audio AMP Audio AMP I2C Backlight Panel HDMI1 HDMI2 MHL HDMI3 HDMI4 USB3 0 USB2 0 USB2 0 I2C Audio HDMI EQ Ether Key pad Composite2 Component CVBS Jack Opt Out WIFI BT HP Line out Main SoC Sub SoC Tuner Tu Pack 4 1 4 MX ...

Page 170: ...XBR 55 65X900C 905C 907C 170 DIAGRAMS 4 2 CONNECTOR DIAGRAM 4 2 1 XBR 55X900C 905C 907C ...

Page 171: ...XBR 55 65X900C 905C 907C 171 DIAGRAMS 4 2 CONNECTOR DIAGRAM 4 2 2 XBR 65X900C 905C 907C ...

Page 172: ...48 C8739 R3315 R3121 C8351 R8711 C7799 R7965 C1015 R6001 C6029 R5449 R8712 C8352 R3122 R3316 R7966 C1016 R6002 R7967 C1017 R3317 R8713 C8353 R3123 R6003 C1400 R7968 S3100 R3318 R8714 R3124 C8354 CL2200 R6004 C1018 R3701 C8355 R3125 CL2201 R8715 R3319 C1019 C1401 R6005 R3126 R8716 R3702 C8356 C1402 R6006 R8717 R3703 R3127 C1403 C8357 R6007 C1404 R8718 R3704 C8740 C3150 R3128 C8358 Q1400 R5450 JC520...

Page 173: ...7 JL1007 JL1008 CL5290 ET018 JL1009 ET019 JL7790 JL6020 JL7791 JL6021 JL6022 JL6023 JL1010 JL7794 JL6024 JL7795 JL1011 ET021 JL6025 JL1012 ET022 JL6026 ET023 JL1013 JL6027 JL7798 JL1014 JL6028 ET024 JL7799 ET025 JL1015 JL6029 ET026 ET027 ET028 JL1400 JL1401 ET029 JL1402 JL1403 JL1404 JL6030 JL1405 JL6031 JL1406 JL6032 JL6802 JL1407 JL6033 JL1408 JL6034 ET030 JL1409 JL1410 JL1411 JL1412 cam092 cam0...

Page 174: ...X900C 905C 907C 174 DIAGRAMS 4 4 CIRCUIT BOARDS LOCATION XBR 55X900C 905C 907C XBR 65X900C 905C 907C SMART CORE N L SMART CORE SWITCH UNIT SMART CORE SWITCH UNIT BMFW BMFW G1D G1D WLAN BT MODULE HSC3_S_M G1A G1B ...

Page 175: ...ART No DESCRIPTION MARK 1 4 570 640 01 LABEL SIDE TERMINAL W CRN UC2 1 4 570 640 11 LABEL SIDE TERMINAL W CRN LA1 1 4 570 640 21 LABEL SIDE TERMINAL W CRN LA8 CO1 2 4 563 764 01 LABEL REAR TERMINAL UC2 2 4 563 765 01 LABEL REAR TERMINAL LA1 LA8 CO1 3 4 566 072 01 SCREW CAP L CRN 4 4 549 361 01 REAR COVER L CRN A 5 4 558 397 01 AC COVER CRN 6 1 839 695 21 POWER SUPPLY CORD WITH CONN LA8 6 1 839 696...

Page 176: ... MOLD LA1 54 4 546 444 31 BRACKET SIDE F MOLD UC2 55 A 2072 543 A COMPLE SVC XB BMFW BR6 LA8 55 A 2072 544 A COMPLE SVC XB BMFW CO1 CO1 55 A 2072 545 A COMPLE SVC XB BMFW UC2 UC2 LA1 55 A 2072 546 A COMPLE SVC XB BMFW LA1 UC2 LA1 56 1 474 613 11 G1A STATIC CONVERTER TV 57 1 474 614 11 G1D STATIC CONVERTER TV 58 4 562 863 12 SHEET INSLATION CRN MAIN 59 1 754 956 11 BT ANTENNA 60 2 650 770 21 SLIDE ...

Page 177: ...N6402 G1D 1 102 1 910 110 01 CONNECTOR ASSY 14P CN6601 G1A B LD 1 103 1 910 110 02 FLEXIBLE FLAT CABLE 24P CN8301 BMFW LD 1 104 1 848 918 11 FLEXIBLE FLAT CABLE 41P XBS CN3600 BMFW TCON 1 105 1 848 916 11 FLEXIBLE FLAT CABLE 51P XBS CN3601 BMFW TCON 1 106 1 910 110 74 HARNESS ASSY MAIN CN1000 BMFW CN101 HSC3 WIFI SM CN7700 BMFW SP 1 102 101 105 104 103 106 ...

Page 178: ...R 55 65X900C 905C 907C REF DESCRIPTION PART No SCREW PWH M3X6 4 452 935 01 SCREW BVTP 4X12 TYPE2 IT 3 2 580 639 01 SCREW PSW M6X16 2 580 611 01 SCREW PSW M3X6 2 990 421 41 SCREW PSW M3X6 W12 4 256 393 01 SCREW PSW M3X6 W12 4 256 393 11 ...

Page 179: ...CRN 206 1 839 695 21 POWER SUPPLY CORD WITH CONN BR6 LA8 CR1 ECU 206 1 839 696 22 POWER SUPPLY CORD WITH CONN UC2 LA1 CO1 207 1 859 108 21 SP BOX ASSY D20 WF RCH CH ND 208 1 859 108 11 SP BOX ASSY D20 WF LCH CH ND 209 1 859 109 21 SP BOX ASSY W20 SQ RCH CH ND 210 1 859 109 11 SP BOX ASSY W20 SQ LCH CH ND 211 4 558 420 01 UNDER COVER IN R 2L CRN 212 4 558 421 01 UNDER COVER IN L 2L CRN 213 4 549 95...

Page 180: ...D BR6 LA8 CR1 ECU CO1 255 A 2072 543 A COMPLE SVC XB BMFW BR6 BR6 LA8 CR1 ECU 255 A 2072 544 A COMPLE SVC XB BMFW CO1 CO1 255 A 2072 545 A COMPLE SVC XB BMFW UC2 UC2 LA1 255 A 2072 546 A COMPLE SVC XB BMFW LA1 UC2 LA1 256 1 474 612 11 G1B STATIC CONVERTER TV 257 1 474 614 11 G1D STATIC CONVERTER TV 258 4 562 863 12 SHEET INSLATION CRN MAIN 259 1 754 950 11 BT ANTENNA Except BR6 259 1 754 955 11 BT...

Page 181: ... 1 303 1 910 110 02 FLEXIBLE FLAT CABLE 24P CN8301 BMFW LD 1 304 1 848 919 11 FLEXIBLE FLAT CABLE 41P XBM CN3600 BMFW TCON 1 Except BR6 304 1 848 929 11 FLEXIBLE FLAT CABLE 41P XBM CN3600 BMFW TCON 1 BR6 305 1 848 917 11 FLEXIBLE FLAT CABLE 51P XBM CN3601 BMFW TCON 1 Except BR6 305 1 848 924 11 FLEXIBLE FLAT CABLE 51P XBM CN3601 BMFW TCON 1 BR6 306 1 910 110 75 HARNESS ASSY MAIN CN1000 BMFW CN101 ...

Page 182: ...DED VIEWS 5 2 4 SCREWS REF DESCRIPTION PART No SCREW PWH M3X6 4 452 935 01 SCREW BVTP 4X12 TYPE2 IT 3 2 580 639 01 SCREW PSW M6X16 2 580 611 01 SCREW PSW M3X6 2 990 421 41 SCREW PSW M3X6 W12 4 256 393 01 SCREW PSW M3X6 W12 4 256 393 11 ...

Page 183: ...T GUIDE BR6 603 4 564 313 01 LIGHT GUIDE Except BR6 604 4 547 389 01 PANEL ORNAMENT BR6 604 4 564 312 01 PANEL ORNAMENT Except BR6 605 4 547 395 01 COVER TOP BR6 605 4 564 317 01 COVER TOP Except BR6 606 4 547 397 02 BRACKET WIFI BR6 606 4 564 318 01 BRACKET WIFI Except BR6 607 1 458 853 11 WLAN BT MODULE 11AC Except BR6 607 1 458 853 21 WLAN BT MODULE 11AC BRZ BR6 608 4 566 841 01 HEAT SINK L SC ...

Page 184: ...T THERMAL SC 4 559 547 01 PULLEY STAND CRN OUT 4 559 548 01 PULLEY STAND CRN IN 65 4 559 560 01 XBR LOGO CRN 55 65 Except BR6 4 566 117 01 GASKET BMF 4 568 690 01 SHEET THERMAL CRN DDR 55 65 BR6 LA8 CR1 ECU CO1 4 572 444 01 HS TAPE TOP CRN 4 572 445 01 HS TAPE SIDE CRN 55 7 600 031 97 TAPE 3M 1350FB 1 15MMX66M BLK 7 600 040 44 ADHESIVE SV380C 333CC GRY 1 845 283 15 IR BLASTER UC2 LA1 1 848 803 11 ...

Page 185: ...1 1 785 504 21 ADAPTOR CONVERSION 65 LA8 CR1 ECU 4 549 982 01 STAND COVER IN L CRN A 55 UC2 LA1 LA8 CO1 55 LA8 4 549 986 01 BG COVER L CRN A 55 UC2 LA1 LA8 CO1 4 562 198 11 REFERENCE GUIDE 55 UC2 65 UC2 65 UC2 LA1 BR6 LA8 CR1 4 562 199 31 REFERENCE GUIDE 55 LA1 65 LA1 ECU CO1 4 562 200 31 REFERENCE GUIDE 55 LA8 CO1 65 LA8 CO1 4 549 990 01 STAND L L CRN A 55 UC2 LA1 LA8 CO1 4 562 201 11 REFERENCE G...

Page 186: ...XBR 55 65X900C 905C 907C 186 END 9 888 574 01 English 2015FL08 Data Made in Japan 2015 6 Sony Visual Products Inc ...

Page 187: ...low directions 5 finished 5 finished The system software update is complete Some user settings may have changed during the update Please remove the USB device and select OK to exit Copying update file from USB Please wait Preparing for system software update During the system software update the TV will automatically restart Please do not remove the USB device until an update complete message is d...

Page 188: ... Different Check the leftmost bit of NVM version by Service mode to confirm RCD version Is it except 0 or 0 0 Except 0 Update to the latest software version Remove all signal connection antenna external input ether cable etc Insert the USB memory SMART CORE LED will change to white blinking After completes TV will reboot by itself and turns on Disconnect the USB memory Model Number setting Serial ...

Page 189: ...move all signal connection antenna external input ether cable etc Insert the USB memory SMART CORE LED will change to white blinking After completes TV will reboot by itself and turns on Disconnect the USB memory Update to the latest software version Remove all signal connection antenna external input ether cable etc Insert the USB memory SMART CORE LED will change to white blinking After complete...

Page 190: ...XBR 55 65X900C 905C 907C 190 Wire Dressing XBR 55X900C 905C 907C APPENDIX 2 VA Tape x14 Fix wire Slide Clamp x2 Hold wires Harness Tie x4 Fix wire ...

Page 191: ...XBR 55 65X900C 905C 907C 191 APPENDIX 2 Wire Dressing XBR 65X900C 905C 907C VA Tape x18 Fix wire Slide Clamp x1 Hold wires Harness Tie x4 Fix wire ...

Page 192: ...n for WW factory To prevent the stain or dropping by slip do not handle by bare hands Please handle by 2 operators or more This guidance will be updated by your kindly feedback for improve For simple description OK and NG are indicated by red and blue frame Blue Frame means OK Recommended Red Frame means NG prohibited Ex How to read this guidance Mold area Do not push strongly Just touching FOR E ...

Page 193: ...w to hold up the E MOD in case of operators can stand by side Axis Caution Do not hold the area in150 mm from side edge 150 Near the corner Caution Do not put on hard table AL frame has some structure on bottom surface FOR E MOD HANDLING GUIDE ...

Page 194: ...w to hold up the E MOD in case of operators can not stand by side Hold top and bottom Raise up Move Put Lay down Palm should be backside Don t hold strongly Hold AL frame See caution See caution See caution See caution FOR E MOD HANDLING GUIDE ...

Page 195: ...XBR 55 65X900C 905C 907C 195 APPENDIX 3 Prohibited operation 1 Sliding Hold by oneself Put on hard table To prevent scratch Hold by oneself Hold by oneself FOR E MOD FOR Pre E MOD HANDLING GUIDE ...

Page 196: ...C 196 APPENDIX 3 Prohibited operation 2 FOR E MOD FOR Pre E MOD Hold up from side Hold up by side Hold up by unbalance Hold up from bottom edge Hold up from corner To prevent deformation and warping Upside down HANDLING GUIDE ...

Page 197: ...urce shield Don t grasp back chassis shield To prevent deformation and warping Prohibited operation 4 You can t hold bottom side because Pre E MOD doesn t have bottom AL frame yet Basically use Line JIG for Pre E MOD handling To prevent deformation and warping FOR Pre E MOD HANDLING GUIDE ...

Page 198: ... SONY Spacer Cushion 15 30 15 30 15 30 BRAVIA About Storage on surface Please don t let mold area touch table pallet surface to prevent scratch We recommend spacer cushion warping spec as max 2 mm Especially temperature and humidity uncontrollable condition or shortly after UV irradiation Refer to below drawing about the size of spacer cushion 15 50 From AL Frame As long as the productivity permit...

Page 199: ...XBR 55 65X900C 905C 907C 199 SHARP EDGE INFORMATION APPENDIX 4 Bracket Top edge ...

Page 200: ...PROCEDURE TO DISASSEMBLY RE ASSEMBLY REAR COVER APPENDIX 5 1 Remove all screw for rear cover Stand VESA screw 55 65 75 Stand Inner position 55 No service position Stand outer position 55 service position 55 Procedure to Disassembly ...

Page 201: ...XBR 55 65X900C 905C 907C 201 Slide to bottom side Pull to Unlock Notes Caution Point 1 Procedure of remove rear cover will be same with all inch 2 Pull up reflector structure on rear cover APPENDIX 5 ...

Page 202: ...XBR 55 65X900C 905C 907C 202 Number of claws 55 8 65 10 75 12 Be confirmed Notes Caution Point 1 Procedure of remove rear cover will be same with all inch Procedure to Re assembly APPENDIX 5 ...

Page 203: ...AC CORD XB 55 only Add Core to AC CORD Please check convex position Core color is Dark Gray Tighten all screw for rear cover VESA screw Install SCREW CAP Notes Caution Point 1 Procedure of remove rear cover will be same with all inch APPENDIX 5 ...

Page 204: ... PLATE IN R L CRN 1 Not Included STAND PLATE IN L L CRN 1 Not Included BAG STAND PLATE L CRN 1 Not Included 1 1 WALL MOUNT BRACKET L CRN 1 1 CUSHION BAR CRN 2 2 LOCK WALL MOUNT L CRN 1 1 PIN LOCK CRN 1 1 BAG WALL MOUNT 1 1 WM TEMPLATE INSTALLATION CRN 1 1 CUSHION WALL MOUNT CRN 1 1 WALL MOUNT BAR L CRN A P N 4 549 961 01 BAG SCREW 2L CRN A P N 4 549 977 01 STAND PLATE IN L CRN A P N 4 549 978 01 S...

Page 205: ...XBR 55 65X900C 905C 907C 205 HEAT SINK R 2L CRN HEAT SINK L 2L CRN HS TAPE TOP CRN APPENDIX 6 Information for location of HEAT SINK 2L CRN and HAET SINK TAPE TOP CRN ...

Page 206: ...XBR 55 65X900C 905C 907C 206 INSTALLING THE TV TO THE WALL APPENDIX 7 ...

Page 207: ...XBR 55 65X900C 905C 907C 207 APPENDIX 7 ...

Page 208: ...XBR 55 65X900C 905C 907C 208 APPENDIX 7 ...

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