Sony BRAVIA KDL-40X4500 Service Manual Download

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KDL-40/46/55XBR45 (AUS), 40/46/55X4500 (NZ, ES) 8

TABLE OF CONTENTS

SPECIFICATIONS .................................................... 2

SAFETY CHECK-OUT ............................................. 5

SELF DIAGNOSIS FUNCTION ................................ 6

TABLE OF CONTENTS ........................................... 8

1. DISASSEMBLY ............................................... 1-1

1-1.

KDL-40XBR45/40X4500 ...................................... 1-1

1-1-1.

REAR COVER REMOVAL ............................ 1-1

1-1-2.

STAND ASSY REMOVAL ............................ 1-1

1-1-3.

H1VM BOARD REMOVAL .......................... 1-2

1-1-4.

HEAT SINK REMOVAL ................................ 1-2

1-1-5.

SP BOX ASSY (WOOFER) REMOVAL ....... 1-3

1-1-6.

UNDER COVER, SIDE JACK BRACKET

AND CARD BRACKET REMOVAL ............ 1-3

1-1-7.

D4 BOARD REMOVAL ................................. 1-4

1-1-8.

G6 BOARD REMOVAL ................................. 1-4

1-1-9.

K2 BOARD REMOVAL ................................. 1-5

1-1-10. FB SHIELD REMOVAL ................................. 1-5

1-1-11. AAS AND FBA BOARDS REMOVAL ......... 1-6

1-1-12. AC INLET REMOVAL ................................... 1-6

1-1-13. SPINE FRAME REMOVAL ........................... 1-7

1-1-14. SPEAKER BOX ASSY REMOVAL .............. 1-7

1-1-15. LCD PANEL, H3VM BOARD AND

H4 BOARD REMOVAL ................................. 1-8

1-2.

KDL-46XBR45/46X4500 ...................................... 1-9

1-2-1.

REAR COVER REMOVAL ............................ 1-9

1-2-2.

STAND ASSY REMOVAL ............................ 1-9

1-2-3.

H1VM BOARD REMOVAL ........................ 1-10

1-2-4.

PANEL FIN REMOVAL .............................. 1-10

1-2-5.

FAN REMOVAL ........................................... 1-11

1-2-6.

CB1 BOARD REMOVAL ............................ 1-11

1-2-7.

SP BOX (WOOFER) REMOVAL ................ 1-12

1-2-8.

UNDER COVER, SIDE JACK BRACKET

AND CARD BRACKET REMOVAL .......... 1-12

1-2-9.

G6 BOARD REMOVAL ............................... 1-13

1-2-10. GL BOARD REMOVAL ............................... 1-13

1-2-11. K2 BOARD REMOVAL ............................... 1-14

1-2-12. FB SHIELD REMOVAL ............................... 1-14

1-2-13. AAS AND FBA BOARDS REMOVAL ....... 1-15

1-2-14. AC INLET REMOVAL ................................. 1-15

1-2-15. SPEAKER BOX ASSY REMOVAL ............ 1-16

1-2-16. LCD PANEL, H3VM BOARD AND

H4 BOARD REMOVAL ............................... 1-16

1-3.

KDL-55XBR45/55X4500 .................................... 1-17

1-3-1.

REAR COVER REMOVAL .......................... 1-17

1-3-2.

STAND ASSY REMOVAL .......................... 1-17

1-3-3.

H1VM BOARD REMOVAL ........................ 1-18

1-3-4.

PANEL FIN REMOVAL .............................. 1-18

1-3-5.

FAN REMOVAL ........................................... 1-19

1-3-6.

CB1 BOARD REMOVAL ............................ 1-19

1-3-7.

SP BOX (WOOFER) ASSY REMOVAL ..... 1-20

1-3-8.

UNDER COVER, SIDE JACK BRACKET

AND CARD BRACKET REMOVAL .......... 1-20

1-3-9.

G6 BOARD REMOVAL ............................... 1-21

1-3-10. G7 BOARD REMOVAL ............................... 1-21

1-3-11. GL BOARD REMOVAL ............................... 1-22

1-3-12. K2 BOARD REMOVAL ............................... 1-22

1-3-13. FB SHIELD REMOVAL ............................... 1-23

1-3-14. AAS AND FBA BOARDS REMOVAL ....... 1-23

1-3-15. AC INLET REMOVAL ................................. 1-24

1-3-16. SPEAKER BOX ASSY REMOVAL ............ 1-24

1-3-17. LC PANEL, H3VM BOARD AND

H4 BOARD REMOVAL ............................... 1-25

2. TROUBLESHOOTING .................................... 2-1

2-1.

TRIAGE CHART ................................................... 2-1

2-2.

FLOW CHART ...................................................... 2-2

3. DIAGRAMS ..................................................... 3-1

3-1.

BLOCK DIAGRAM .............................................. 3-1

3-2.

CIRCUIT BOARDS LOCATION ......................... 3-2

(1)

KDL-40XBR45/40X4500 ................................ 3-2

(2)

KDL-46XBR45/46X4500 ................................ 3-2

(3)

KDL-55XBR45/55X4500 ................................ 3-2

4. EXPLODED VIEWS ........................................ 4-1

4-1.

KDL-40XBR45/40X4500 ...................................... 4-2

4-1-1.

REAR COVER AND STAND ASSY ............. 4-2

4-1-2.

H1VM BOARD AND UNDER COVER ........ 4-3

4-1-3.

D4 AND K2 BOARDS .................................... 4-4

4-1-4.

FBA, AAS AND G6 BOARDS ....................... 4-5

4-1-5.

AC INLET AND RF MODULE ...................... 4-6

4-1-6.

SPEAKER AND GRILLE ............................... 4-7

4-1-7.

LCD PANEL .................................................... 4-8

4-1-8.

CONNECTOR ASSY ...................................... 4-9

4-2.

KDL-46XBR45/46X4500 .................................... 4-10

4-2-1.

REAR COVER AND STAND ASSY ........... 4-10

4-2-2.

H1VM BOARD AND UNDER COVER ...... 4-11

4-2-3.

FAN AND WOOFER SPEAKER ................. 4-12

4-2-4.

G6, GL AND K2 BOARDS ........................... 4-13

4-2-5.

AAS, CB1 AND FBA BOARDS .................. 4-14

4-2-6.

SPEAKER AND GRILLE ............................. 4-15

4-2-7.

LCD PANEL .................................................. 4-16

4-2-8.

CONNECTOR ASSY .................................... 4-17

4-3.

KDL-55XBR45/55X4500 .................................... 4-18

4-3-1.

REAR COVER AND STAND ASSY ........... 4-18

4-3-2.

H1VM BOARD AND UNDER COVER ...... 4-19

4-3-3.

FAN AND WOOFER SPEAKER ................. 4-20

4-3-4.

G6, G7, GL AND K2 BOARDS ................... 4-21

4-3-5.

AAS, CB1 AND FBA BOARDS .................. 4-22

4-3-6.

SPEAKER AND GRILLE ............................. 4-23

........................................................................ 4-24

4-3-7.

LCD PANEL .................................................. 4-24

4-3-8.

CONNECTOR ASSY .................................... 4-25

4-4.

PACKING MATERIALS .................................... 4-26

4-4-1.

KDL-40XBR45/40X4500 .............................. 4-26

4-4-2.

KDL-46XBR45/46X4500 .............................. 4-27

4-4-3.

KDL-55XBR45/55X4500 .............................. 4-28

Summary of Contents for BRAVIA KDL-40X4500

Page 1: ...lian model Addition of New Zealand and Singapore models Addition of TROUBLE SHOOTING P 1 P 2 P 3 P 9 P 25 P 26 P 27 P 28 P 29 P 30 P 31 1 2 2008 10 Reformed completely MODEL NAME KDL 40 46 55XBR45 40 46 55X4500 SERVICE MANUAL PARTS No 9 888 221 03 MODIFICATION HISTORY Blue characters are linking ...

Page 2: ...0XBR45 KDL 46XBR45 KDL 55XBR45 KDL 40X4500 KDL 46X4500 KDL 55X4500 COMMANDER RMF GD001 RMF GD001 RMF GD001 RMF GD001 RMF GD001 RMF GD001 DEST Australian Australian Australian New Zealand New Zealand New Zealand MODEL KDL 40X4500 KDL 46X4500 KDL 55X4500 COMMANDER RMF GD001 RMF GD001 RMF GD001 DEST Singapore Singapore Singapore ...

Page 3: ... S01 to S03 S1 to S41 Z1 to Z39 Australian New Zealand only CATV S01 to S03 S1 to S41 Singapore only Digital VHF UHF Australian Singapore models UHF New Zealand model 10 W 10 W 12 W 12 W Woofer 75 ohm external terminal for VHF UHF S video input 4 pin mini DIN Video input phono jacks Supported formats 1080p 1080i 720p 576p 576i 480p 480i Y 1 Vp p 75 ohms 0 3V negative sync PB CB 0 7 Vp p 75 ohms PR...

Page 4: ... PC timing This affects the Video Settings menu and Screen menu settings To view PC contents set Game Text Mode to On Wide Mode to Full and Display Area h to Full Pixel This TV s PC input does not support Sync on Green or Composite Sync This TV s PC input does not support interlaced signals For the best picture quality it is recommended to use the signals in the above chart with a 60 Hz vertical f...

Page 5: ...n without obtaining written permission from the manufacturer or you will void the original parts and labor guarantee USE CAUTION WHEN HANDLING THE LCD PANEL When repairing the LCD panel be sure you are grounded by using a wrist band When repairing the LCD panel on the wall the LCD panel must be secured using the 4 mounting holes on the rear cover 1 Do not press on the panel or frame edge to avoid ...

Page 6: ...roamperes Leakage current can be measured by any one of three methods 1 A commercial leakage tester such as the Simpson 229 or RCA WT 540A Follow the manufacturers instructions to use these instructions 2 A battery operated AC milliampmeter The Data Precision 245 digital multimeter is suitable for this job 3 Measuring the voltage drop across a resistor by means of a VOM or battery operated AC volt...

Page 7: ... following diagnostic items are displayed on screen If the screen displays a 0 no error has occurred Number of times STANDBY Monitoring Items Detection LED Red flashes Screen Display 2 times POW_ERR1 AAS Board IC2104 79pin i_lb_err AD port PW_ERR_LEV Threshold Value and 138pin i_ac_off_det HIGH 5 times T_CON FBA Board IC5501 1128Pin TCON_RDY Low or 2Detected Error of Cayenne Register 6 times BACKL...

Page 8: ...and Error History Press 8 button Press button Delection of Panel Operation Time Press 7 button Press button Quitting Self diagnostic screen To quit the entire self diagnostic screen turn off the power switch on the remote commander or the main unit 5 Note that this differs from entering the service mode volume Number button Volume TV standby Info Text reveal 002 POW_ERR1 005 T_CON 006 BACKLITE 007...

Page 9: ...REMOVAL 1 19 1 3 6 CB1 BOARD REMOVAL 1 19 1 3 7 SP BOX WOOFER ASSY REMOVAL 1 20 1 3 8 UNDER COVER SIDE JACK BRACKET AND CARD BRACKET REMOVAL 1 20 1 3 9 G6 BOARD REMOVAL 1 21 1 3 10 G7 BOARD REMOVAL 1 21 1 3 11 GL BOARD REMOVAL 1 22 1 3 12 K2 BOARD REMOVAL 1 22 1 3 13 FB SHIELD REMOVAL 1 23 1 3 14 AAS AND FBA BOARDS REMOVAL 1 23 1 3 15 AC INLET REMOVAL 1 24 1 3 16 SPEAKER BOX ASSY REMOVAL 1 24 1 3 ...

Page 10: ...ISASSEMBLY 1 1 2 STAND ASSY REMOVAL 1 Four screws BVTP2 4X16 3 Two screws BV 3X12 1 Five screws BVTP2 4X16 4 RER COVER 1 Six screws BVTP2 4X16 2 Four screws PSW M5X8 1 Two screws PSW M5X16 3 Two screws PSW M5X8 5 Two screws PSW M5X8 4 Vesa TOP frame 6 Vesa TOP frame 1 Two screws PSW M5X16 2 Stand assy ML 4 ...

Page 11: ...KDL 40 46 55XBR45 AUS 40 46 55X4500 NZ ES 1 2 KDL 40XBR45 40X4500 1 1 3 H1VM BOARD REMOVAL 1 1 4 HEAT SINK REMOVAL 1 Power bracket 2 Power button 3 H1VM board 2 Heat sink 1 Three screws PSW 3X8 ...

Page 12: ...1 One screw PWTP2 4X16 1 One screw PWTP2 4X16 2 SP box assy WOOFER 3 One screw BVST 3X8 4 AWF bracket 5 One screw PWTP2 4X16 5 One screw PWTP2 4X16 6 SP box assy WOOFER 7 One screw BVST 3X8 8 AWF bracket 1 Two screws PSW M5X8 2 Vesa BTM frame 3 Two screws PSW M5X8 4 Vesa BTM frame 5 One screw PSW M4X8 7 Card bracket 8 MS cover 9 Side jack bracket 6 Under cover ...

Page 13: ...S 1 4 KDL 40XBR45 40X4500 1 1 7 D4 BOARD REMOVAL 1 1 8 G6 BOARD REMOVAL 1 Four screws PSW 3SG 2 D4 board 4 Two screws PSW M3X5 3 D4 bracket 5 D4 frame 2 Two screws BV 3X12 1 Three screws PSW 3X8 1 Three screws PSW 3X8 3 G6 board 4 G6 bracket ...

Page 14: ... 46 55X4500 NZ ES 1 5 KDL 40XBR45 40X4500 1 1 9 K2 BOARD REMOVAL 1 1 10 FB SHIELD REMOVAL 1 Four screws PSW M3X5 2 K2 board 1 Two screws PSW 3X8 2 Three screws PSW M3X5 3 Two screws SP 4 4O UNC 1 One screw BVST 3X8 4 FB shield ...

Page 15: ... board 3 Five screws BVST 3X8 4 FBA board 6 One screw BVTP2 4X16 7 One screw BVST 3X8 5 Four screws PSW M3X5 8 Main bracket 3 Five screws BVST 3X8 4 AC inlet 1 One screw BVST 3X8 3 Two screws KTT 3X10 S TYPE 5 Three screws PSW M4X8 6 Stand holder qa Bottom Frame 40 9 RF module 8 RF bracket 0 Four screws BVTP2 4X16 7 One screw PSW M3X5 2 AC inlet bracket 5 Two screws PSW M4X8 ...

Page 16: ...Three screws PSW M4X8 3 Three screws PSW M4X8 2 Spine frame 4 Spine frame 6 One screw BV 3X12 1 One screw BV 3X12 7 Cover 2 Cabinet cover L qg Illumination module qs SP box assy qd One screw BV 3X12 qf Cover 5 SP box assy 3 Grille 4 Four screws BVTP2 4X16 0 Grille qa Four screws BVTP2 4X16 8 One screw BV 3X12 9 Cabinet cover R ...

Page 17: ...X4500 NZ ES 1 8 KDL 40XBR45 40X4500 1 1 15 LCD PANEL H3VM BOARD AND H4 BOARD REMOVAL 8 Two screws BVTP2 4X16 1 LED bracket 2 H3VM board 4 H4 board 3 Guide light 5 Touch holder 6 Touch sensor module 7 Touch sheet 9 LCD panel 0 Bezel ...

Page 18: ...AR COVER REMOVAL 1 2 2 STAND ASSY REMOVAL 1 Four screws BVTP2 4X16 3 Two screws BV 3X12 4 Rer cover 46Z 1 Eight screws BVTP2 4X16 1 Six screws BVTP2 4X16 2 Four screws PSW M5X16 1 Two screws PSW M5X16 3 Two screws PSW M5X8 4 Vesa TOP frame 1 Two screws PSW M5X16 2 Stand assy L 4 ...

Page 19: ...0 KDL 46XBR45 46X4500 1 2 3 H1VM BOARD REMOVAL 1 2 4 PANEL FIN REMOVAL 1 Power bracket 2 Power button 3 H1VM board 1 One screw PSW M5X8 2 Top frame 6 Panel fin 8 Panel fin 5 Two screws PSW 3X8 7 Two screws PSW 3X8 3 One screw PSW M5X8 4 Top frame ...

Page 20: ...RD REMOVAL 1 Two screws BVST 3X8 2 Fan cover 5 Three screws PSW 3X8 7 Two screws BVST 3X8 qa Three screws PSW 3X8 qs Fan bracket 8 Fan cover 4 D C Fan 0 D C Fan 6 Fan bracket 3 Fan damper 3 Fan damper 9 Fan damper 9 Fan damper 2 CB shield assy 1 Three screws PSW 3X8 3 Four screws PSW 3X8 4 CB1 board ...

Page 21: ...ne screw PWTP2 4X16 1 One screw PWTP2 4X16 2 SP Box assy WOOFER 3 One screw BVST 3X8 4 AWF bracket 5 One screw PWTP2 4X16 5 One screw PWTP2 4X16 6 SP Box assy WOOFER 7 One screw BVST 3X8 8 AWF bracket 1 Two screws PSW M5X8 2 Vesa BTM frame 3 Two screws PSW M5X8 4 Vesa BTM frame 5 One screw PSW M5X16 6 Under cover 7 Card bracket 8 MS cover 9 Side jack bracket ...

Page 22: ...55X4500 NZ ES 1 13 KDL 46XBR45 46X4500 1 2 9 G6 BOARD REMOVAL 1 2 10 GL BOARD REMOVAL 1 Two screws PSW 3X8 2 GL board 1 Four screws PSW 3X8 2 Two screws BV 3X12 1 Three screws PSW 3X8 1 Three screws PSW 3X8 3 G6 board 4 G6 bracket ...

Page 23: ...46 55X4500 NZ ES 1 14 KDL 46XBR45 46X4500 1 2 11 K2 BOARD REMOVAL 1 Two screws PSW 3X8 2 Three screws PSW M3X5 3 Two screws SP 4 4O UNC 1 One screw BVST 3X8 4 FB shield 1 2 12 FB SHIELD REMOVAL 1 Four screws PSW M3X5 1 K2 board ...

Page 24: ...d 1 Three screws BVST 3X8 3 Five screws BVST 3X8 4 FBA board 6 One screw BVTP2 4X16 3 Five screws BVST 3X8 5 Three screws PSW M3X5 7 Main bracket 9 Two screws PSW M5X8 9 Four screws PSW M5X8 4 AC inlet 1 One screw BVST 3X8 3 Two screws KTT 3X10 S TYPE 5 One screw PSW M3X5 7 RF module 6 RF bracket 8 Four screws BVTP2 4X16 9 Two screws PSW M5X8 2 AC inlet bracket 0 Bottom frame 46Z ...

Page 25: ...screw BV 3X12 7 Cover 2 Cabinet cover L qg Illumination module qs SP box assy qd One screw BV 3X12 qf Cover 5 SP box assy 3 Grille 4 Four screws BVTP2 4X16 0 Grille qa Four screws BVTP2 4X16 8 One screw BV 3X12 9 Cabinet cover R 8 Two screws BVTP2 4X16 2 LED bracket 1 H3VM board 4 H4 board 3 Guide light 5 Touch holder 6 Touch sensor module 7 Touch sheet 9 LCD panel 0 Bezel ...

Page 26: ...ASSY REMOVAL 1 Five screws BVTP2 4X16 3 Two screws BV 3X12 1 Eight screws BVTP2 4X16 4 Rear cover 1 Four screws BVTP2 4X16 1 One screw BVTP2 4X16 2 Four screws PSW M5X16 1 Two screws PSW M5X16 3 Two screws PSW M5X8 5 Two screws PSW M5X8 4 Vesa TOP frame 6 Vesa TOP frame 1 Two screws PSW M5X16 2 Stand assy L 4 ...

Page 27: ...8 KDL 55XBR45 55X4500 1 3 3 H1VM BOARD REMOVAL 1 3 4 PANEL FIN REMOVAL 1 Power bracket 2 Power button 3 H1VM board 1 One screw PSW M5X8 2 Top frame 6 Panel fin 8 Panel fin 5 Two screws PSW 3X8 7 Two screws PSW 3X8 3 One screw PSW M5X8 4 Top frame ...

Page 28: ...D REMOVAL 1 Two screws BVST 3X8 2 Fan cover 5 Three screws PSW 3X8 7 Two screws BVST 3X8 qa Three screws PSW 3X8 qs Fan bracket 8 Fan cover 4 D C Fan 0 D C Fan 6 Fan bracket 3 Fan damper 3 Fan damper 9 Fan damper 9 Fan damper 2 CB shield assy 1 Three screws PSW 3X8 3 Three screws PSW 3X8 4 CB1 board ...

Page 29: ...1 One screw PWTP2 4X16 1 One screw PWTP2 4X16 2 SP Box assy WOOFER 3 One screw BVST 3X8 4 AWF bracket 5 One screw PWTP2 4X16 5 One screw PWTP2 4X16 6 SP Box assy WOOFER 7 One screw BVST 3X8 8 AWF bracket 1 Two screws PSW M5X8 2 Vesa BTM frame 3 Two screws PSW M5X8 4 Vesa BTM frame 5 One screw PSW M5X16 6 Under cover 7 Card bracket 8 MS cover 9 Side jack bracket ...

Page 30: ... 55X4500 NZ ES 1 21 KDL 55XBR45 55X4500 1 3 9 G6 BOARD REMOVAL 1 3 10 G7 BOARD REMOVAL 2 Two screws BV 3X12 1 Three screws PSW 3X8 1 Three screws PSW 3X8 3 G6 board 4 G6 bracket 1Two screws PSW 3X8 2 G7 board 1 Two screws PSW 3X8 ...

Page 31: ...KDL 40 46 55XBR45 AUS 40 46 55X4500 NZ ES 1 22 KDL 55XBR45 55X4500 1 3 11 GL BOARD REMOVAL 1 3 12 K2 BOARD REMOVAL 1Two screws PSW 3X8 2 GL board 1 Four screws PSW 3X8 1 Four screws PSW M3X5 2 K2 board ...

Page 32: ...RDS REMOVAL 1 Two screws PSW 3X8 2 Three screws PSW M3X5 3 Two screws SP 4 4O UNC 1 One screw BVST 3X8 4 FB shield 1 Two screws BVST 3X8 1 Four screws BVST 3X8 2 AAS board 1 Three screws BVST 3X8 4 FBA board 5 One screw BVTP2 4X16 3 Five screws BVST 3X8 3 Five screws BVST 3X8 7 Main bracket 6 Three screws PSW M3X5 ...

Page 33: ...T 3X8 3 Two screws PSW 3X8 5 One screw PSW M3X5 7 RF Module 6 RF bracket 9 Four screws BVTP2 4X16 8 Two screws PSW M5X8 2 AC inlet bracket 6 One screw BV 3X12 1 One screw BV 3X12 7 Cover 2 Cabinet cover L qg Illumination module qs SP box assy qd One screws BV 3X12 qf Cover 5 SP box assy 3 Grille 4 Four screws BVTP2 4X16 0 Grille qa Four screws BVTP2 4X16 8 One screws BV 3X12 9 Cabinet cover R ...

Page 34: ...X4500 NZ ES 1 25E KDL 55XBR45 55X4500 1 3 17 LC PANEL H3VM BOARD AND H4 BOARD REMOVAL 8 Two screws BVTP2 4X16 2 LED bracket 1 H3VM board 3 H4 board 4 Guide light 5 Touch holder 6 Touch sensor module 7 Touch sheet 0 Bezel 9 LCD panel ...

Page 35: ...inks Blinks Blinks Blinks Blinks Blinks Power BL OK No BL BL OK Video OK HDMI Audio OSD OK No OSD AAS Board FBA Board CB1 Board 46 55 K2 Board G6 G7 Board 55 GL Board 46 55 D4 Board 40 Panel Module LVDS cable between FBA Board and CB1 Board Joint connector of AAS Board and FBA Board Flowchart Reference C C C C C C C B E E E E E D Problem Low B T CON BL Temp Audio FAN Balancer Doubtful part just a ...

Page 36: ... 2 2 Trouble YES Set Power NO Self diagnosis See 2 2 1 No Power Chart B YES See 2 2 3 Self Diagnosis Chart C NO See 2 2 4 Audio Problem Chart D See 2 2 5 Video problem Chart E Audio Video YES Set Reboots NO See 2 2 2 Set Reboots 2 2 FLOW CHART ...

Page 37: ...NO POWER Chart B YES No RED LED Blinks NO 5VDC CN2800 7pin on FBA board See RED BLINKS Chart C NO G6 board No STBY5V YES NO 110 240VAC CN6000 on G6 board YES AC cable or AC inlet No Power No relay clicks YES Power key doesn t work NO H1VM board AAS board ...

Page 38: ...00 F7800 F7801 conduction If power rail has no problem replace FBA board 2 2 3 SELF DIAGNOSIS 2 2 3 1 RED LED BLINKS TABLE Power Error watching 12V rail T CON Error CCFL Panel Inverter Error LED GL board Error Panel Temperature Abnormal Detection Audio Abnormal Detection FAN Error Not detect reboot operation CCFL Panel Balancer Error LED BL SPI Error Babylon Communication Error Contents Display Se...

Page 39: ...BLINKS Chart C NO 2 times YES See 1 Power Error RED LED Blinks NO 9 times YES See 6 FAN Error NO 5 times YES See 2 T CON Error NO 6 times YES See 3 BACK LIGHT Error NO 7 times YES See 4 TEMP Error NO 8 times YES See 5 AUDIO Error 13 times YES See 7 Balancer Error ...

Page 40: ...heck 12V at CN 1000 on AAS board And F1001 on AAS has 12V or not Check G6 board 2 T CON Error RED 5 times blink This indicates T CON RDY signal error from timing controller of Panel module BE micro pin128 on FBA board detects it BE Micro pin128 Normal condition High Error case Low Replace Panel module 3 Back Light Error RED 6 times blink This indicates panel power circuit error such as inverter BE...

Page 41: ... Audio Error Protection It happens Error of Speakers and Harness Digital amp on K2 Board are High Temperature Check Voltage at CN1002 20pin on AAS board Low Normal High Error If Error Replace Speaker or Harness or K2 board Low Voltage at IC1800 Audio_Vcc 12V A9V D3 3V Error of IC1800 Replace AAS board 6 FAN Error RED 9 times blink This indicates FAN error except 40 inch model BE micro pin154 on FB...

Page 42: ...er board error of panel module BE micro pin163 on FBA board detects it BE Micro pin163 Normal condition High Error case Low 40 Check harness connection between CN6706 on D4 board and CN104 on inverter board of panel module 46 55 Check harness connection between CN 9700 9701 on CB1 board and panel module ...

Page 43: ...er out YES NO UI setting correct Volume SP off On HP Link Analog Channel Problem Digital Channel Problem HDMI Problem Set correctly or reset by menu Check Speaker AAS board K2 board NO YES NO NO Check FBA board AAS board K2 board Joint connector Check AAS board Check FBA board AAS board Joint connector YES YES YES NO Check AAS board K2 board ...

Page 44: ...blem Component Problem HDMI Problem Check LVDS harness G6 G7 GL boards FBA board Panel Module CB1 board D4 board NO NO Check FBA board AAS board Joint connector Check FBA board AAS board Joint connector Check FBA board AAS board Joint connector YES YES YES NO NO Check FBA board YES YES Back Light turn on OSD appear NO Check LVDS harness FBA board CB1 board VCBS Problem Check AAS board YES ...

Page 45: ...eck signal board G6 board has problem Change G6 board No Signal board has problem Check signal board AC_OFF_DET more than 3V Yes G6 board has problem Change G6 board No CN6150 9pin more than 3V Yes Signal board has problem Check signal board No G6 board has problem Change G6 board CN6150 1 4pin 12 1V Signal board has problem Check AAS board Yes No 2 2 6 NO PICTURE to 6 times blinking 40 13 times b...

Page 46: ...ignal board Signal board has problem Check signal board D4 board has problem Change D4 board STBY LED 13 times blinking CN6701 6 7pin less than 1V Yes No Panel has problem Check Panel D4 board may have problem Change D4 board Signal board has problem Check signal board Picture OK No D4 board is no problem Change back PS board Yes D4 board has broken Back Light on DIMMER LD signal ...

Page 47: ...ard Panel has problem Check Panel GL board may have problem Change GL board Picture OK No Yes CN6730 PFC_OUT 390V 5 No G6 board has problem Change G6 board CN6930 PFC_OUT 390V 5 No G7 board has problem Change G7 board Yes Yes GL board has broken Yes G6 board CN6505 1 2pin 20V 30 Yes No G6 board has problem Change G6 board 46inch 55inch ...

Page 48: ... HP Touch Panel USB NAND 512Mb PC In DDC CEC TMDS DDC CEC TMDS DDC CEC TMDS DDC CEC TMDS DAC PHY DDR2 512Mbx2 YCbCr RGB CVBS YC M CVBS YC S TMDS DDC DDR2 256Mbx2 DDR2 128Mbx3 SDR 64Mb Flash 32Mb IIC Flash RTC IIC IIC IIC IIC IIC IIC IIC MS JIG UART UART UART SPDIF AAS FBA Amp SW UART NVM SIRCS Amp IIC SP DAC I2S QSS TS IIC L R CVBS SPI YC L R Mon Out SW IIC SW IIC I2S 2ch SW I2S 2ch 5 1ch L WL R W...

Page 49: ...rd G6 board Illumination Module RF Module Touch sensor Module FBA board AAS board H1VM board CB1 board K2 board H3VM board GL board H4 board G6 board Illumination Module RF Module Touch sensor Module FBA board AAS board H1VM board G7 board CB1 board K2 board H3VM board GL board H4 board G6 board Illumination Module RF Module Touch sensor Module FBA board AAS board H1VM board ...

Page 50: ...iption are not stocked because they are seldom required for roution service The construction parts of an assembled part are indicated with a collation number in the remark colum Items marked are not stocked since they are seldom required for routine service Some delay should be anticipated when ordering these items ...

Page 51: ...No PART No DESCRIPTION MARK 1 2 580 640 01 SCREW BVTP2 4X16 2 2 580 606 01 SCREW PSW M5X8 3 3 300 711 31 LABEL HDMI 4 3 094 483 11 COVER ECS 5 3 300 710 21 LABEL REAR TERMINAL 6 2 580 608 01 SCREW PSW M5X16 7 3 296 655 01 REAR COVER 40 8 X 2189 924 1 STAND ASSY ML 4 1 7 685 648 79 SCREW BVTP 3X12 TYPE2 IT 3 6 7 8 3 4 5 1 1 1 1 1 1 2 1 2 2 ...

Page 52: ...EF No PART No DESCRIPTION MARK REF No PART No DESCRIPTION MARK 51 3 293 095 11 BRACKET POWER 52 3 293 094 01 BUTTON POWER 53 A 1510 339 A H1VM MOUNT 54 3 293 125 21 COVER UNDER 40 55 2 580 600 01 SCREW PSW M4X8 56 2 580 606 01 SCREW PSW M5X8 2 7 682 948 01 SCREW PSW 3X8 56 56 55 55 55 54 51 52 53 2 2 ...

Page 53: ... 01 SCREW PSW M3X5 104 A 1543 151 C K2 MOUNT 105 3 284 296 01 COVER MS 106 2 580 629 01 SCREW BVST 3X8 107 3 299 098 01 BRACKET AWF S 108 2 580 654 01 SCREW PWTP2 4X16 109 1 826 965 11 SP BOX ASSY WOOFER 110 1 826 965 21 SP BOX ASSY WOOFER 111 3 284 290 71 BRACKET SIDE JACK AEJ KDL 40XBR45 40X4500 4 1 3 D4 AND K2 BOARDS 104 111 106 106 107 107 109 110 101 101 102 108 108 105 103 ...

Page 54: ... A 1552 097 B G6 COMPL 154 A 1568 321 A FBA MOUNT 155 A 1568 316 A AAS MOUNT 156 2 580 626 01 SCREW SP 4 4O UNC 157 3 080 039 01 CLAMP FCR 15 FLAT 158 2 580 640 01 SCREW BVTP2 4X16 1 7 685 648 79 SCREW BVTP 3X12 TYPE2 IT 3 2 7 682 948 01 SCREW PSW 3X8 KDL 40XBR45 40X4500 4 1 4 FBA AAS AND G6 BOARDS 158 152 152 152 152 154 152 152 152 152 155 152 153 151 152 152 156 151 1 2 157 ...

Page 55: ...16 202 4 105 347 01 BRACKET RF 203 1 480 915 12 RF MODULE 204 2 580 590 01 SCREW PSW M3X5 205 2 580 600 01 SCREW PSW M4X8 206 2 596 649 01 KTT 3X10 S TYPE 207 3 284 411 01 AC INLET BRACKET 208 2 580 629 01 SCREW BVST 3X8 209 1 822 147 11 AC INLET KDL 40XBR45 40X4500 4 1 5 AC INLET AND RF MODULE 209 208 207 206 205 205 205 204 203 202 201 205 ...

Page 56: ...SY Brown X 2190 483 2 GRILLE 40 B ASSY Black X 2190 484 2 GRILLE 40 R ASSY Red 252 2 580 640 01 SCREW BVTP2 4X16 253 1 826 972 11 SP BOX ASSY 254 1 826 972 21 SP BOX ASSY 255 X 2319 159 1 COVER CABINET L ASSY 256 1 480 680 11 ILLUMINATION MODULE 257 X 2319 158 1 COVER CABINET R ASSY 1 7 685 648 79 SCREW BVTP 3X12 TYPE2 IT 3 KDL 40XBR45 40X4500 4 1 6 SPEAKER AND GRILLE 252 252 251 253 256 254 257 2...

Page 57: ...K REF No PART No DESCRIPTION MARK 301 X 2319 156 1 BEZEL 40 ASSY Australian X 2319 178 1 BEZEL 40 ASSY New Zealand Singapore 302 1 798 150 11 TOUCH SENSOR MODULE 303 3 299 103 01 GUIDE LIGHT 304 A 1510 341 A H4 MOUNT 305 3 876 205 01 BRACKET LED 306 A 1510 340 A H3VM MOUNT 307 1 802 778 11 LCD PANEL 40 FHD TFT 308 2 580 640 01 SCREW BVTP2 4X16 ...

Page 58: ...CONNECTOR ASSY XA15P 358 1 910 049 95 CONNECTOR ASSY GHDR20P XA8P 359 1 910 049 93 CONNECTOR ASSY GHDR40P R 360 1 910 051 13 CONNECTOR ASSY VH8P SPEAKER SPEAKER INVERTER BOARD T CON CN1002 CN1000 CN1301 CN1300 CN1302 CN5300 CN2800 CN4000 CN4001 AC INLET CN8000 CN8002 CN8001 FBA BOARD K2 BOARD AAS BOARD G6 BOARD CN6500 CN6150 CN6154 CN6503 CN6502 CN6000 CN6702 CN6600 CN6704 CN6701 CN104 CON3 H1 BOA...

Page 59: ...ART No DESCRIPTION MARK 401 2 580 640 01 SCREW BVTP2 4X16 402 2 580 608 01 SCREW PSW M5X16 403 3 300 711 31 LABEL HDMI 404 3 300 710 21 LABEL REAR TERMINAL 405 3 094 483 11 COVER ECS 406 3 299 083 12 REAR COVER 46Z 407 X 2189 897 1 STAND ASSY L 4 1 7 685 648 79 SCREW BVTP 3X12 TYPE2 IT 3 406 407 404 405 402 403 401 401 401 401 402 402 1 1 401 ...

Page 60: ... No DESCRIPTION MARK REF No PART No DESCRIPTION MARK 451 2 580 606 01 SCREW PSW M5X8 452 2 580 608 01 SCREW PSW M5X16 453 3 293 095 11 BRACKET POWER 454 3 293 094 01 BUTTON POWER 455 A 1510 339 A H1VM MOUNT 456 3 299 095 02 COVER UNDER 46Z 2 7 682 948 01 SCREW PSW 3X8 451 451 453 454 455 452 451 451 451 2 2 456 ...

Page 61: ...3 3 299 098 01 BRACKET AWF S 504 2 580 629 01 SCREW BVST 3X8 505 1 826 964 11 SP BOX ASSY WOOFER 506 2 059 414 21 DAMPER FAN 507 1 787 333 11 D C FAN 508 3 284 290 71 BRACKET SIDE JACK AEJ 509 3 284 296 01 COVER MS 2 7 682 948 01 SCREW PSW 3X8 KDL 46XBR45 46X4500 4 2 3 FAN AND WOOFER SPEAKER 506 506 506 504 501 501 501 501 505 504 504 503 503 502 504 506 506 507 509 508 507 506 2 2 ...

Page 62: ...No PART No DESCRIPTION MARK 551 2 580 590 01 SCREW PSW M3X5 552 A 1543 151 C K2 MOUNT 553 A 1552 101 B G6 COMPL 554 A 1553 199 A GL COMPL 1 7 685 648 79 SCREW BVTP 3X12 TYPE2 IT 3 2 7 682 948 01 SCREW PSW 3X8 KDL 46XBR45 46X4500 4 2 4 G6 GL AND K2 BOARDS 551 554 553 552 1 2 2 2 2 2 2 ...

Page 63: ...REW BVST 3X8 607 A 1568 316 A AAS COMPL 608 3 080 039 01 CLAMP FCR 15 FLAT 609 2 580 626 01 SCREW SP 4 4O UNC 610 2 580 606 01 SCREW PSW M5X8 611 1 822 147 11 AC INLET 612 3 284 411 01 AC INLET BRACKET 613 2 596 649 01 KTT 3X10 S TYPE 614 1 480 915 12 RF MODULE 615 4 105 347 01 BRACKET RF 2 7 682 948 01 SCREW PSW 3X8 KDL 46XBR45 46X4500 4 2 5 AAS CB1 AND FBA BOARDS 604 605 606 606 606 607 611 610 ...

Page 64: ...LLE 46 S ASSY Gold X 2190 487 2 GRILLE 46 S ASSY Brown X 2190 488 2 GRILLE 46 S ASSY Black X 2190 489 2 GRILLE 46 S ASSY Red 652 2 580 640 01 SCREW BVTP2 4X16 653 X 2319 158 1 COVER CABINET R ASSY 654 1 826 968 21 SP BOX ASSY 655 1 480 680 11 ILLUMINATION MODULE 656 X 2319 159 1 COVER CABINET L ASSY 657 1 826 968 11 SP BOX ASSY 1 7 685 648 79 SCREW BVTP 3X12 TYPE2 IT 3 652 652 651 657 655 654 653 ...

Page 65: ...RK 701 X 2319 157 1 BEZEL 46 ASSY Australian X 2319 179 1 BEZEL 46 ASSY New Zealand Singapore 702 A 1568 135 A LCD PANEL 46 FHD TFT 703 3 876 205 01 BRACKET LED 704 A 1510 340 A H3VM MOUNT 705 3 299 103 01 GUIDE LIGHT 706 A 1510 341 A H4 MOUNT 707 1 798 150 11 TOUCH SENSOR MODULE 708 2 580 640 01 SCREW BVTP2 4X16 708 704 707 703 706 705 701 702 ...

Page 66: ...R ASSY XA12P XA10P 758 1 910 049 18 CONNECTOR ASSY VH8P 759 1 910 049 16 CONNECTOR ASSY GHDR40P R CN1002 CN1000 CN1301 CN1300 CN1302 CN5300 CN2800 CN4000 CN4001 CN6730 CN6788 CN6781 CN6786 CN6780 CN6784 CN6789 CON5 CN401 SPEAKER SPEAKER GL BOARD LCD PANEL CONNECTOR TO PANEL 756 759 758 754 753 757 BEZEL 752 RF MODULE AC INLET H3VM BOARD FAN G6 BOARD H1 BOARD H4 BOARD TOUCH SENSOR MODULE ILLUMINATI...

Page 67: ...ION MARK 801 2 580 640 01 SCREW BVTP2 4X16 802 2 580 608 01 SCREW PSW M5X16 803 3 300 711 31 LABEL HDMI 804 3 300 710 21 LABEL REAR TERMINAL 805 3 094 483 11 COVER ECS 806 3 296 672 11 REAR COVER 55Z 807 X 2189 898 1 STAND ASSY LL 3 808 3 452 815 11 SCREW PSW M5X20 1 7 685 648 79 SCREW BVTP 3X12 TYPE2 IT 3 806 807 804 805 808 803 1 1 801 802 801 801 801 802 ...

Page 68: ...o DESCRIPTION MARK REF No PART No DESCRIPTION MARK 851 3 293 095 11 BRACKET POWER 852 3 293 094 01 BUTTON POWER 853 A 1510 339 A H1VM MOUNT 854 2 580 606 01 SCREW PSW M5X8 855 2 580 608 01 SCREW PSW M5X16 856 3 299 096 01 COVER UNDER 55Z 2 7 682 948 01 SCREW PSW 3X8 854 854 854 854 854 855 851 852 853 854 856 2 2 ...

Page 69: ...903 2 580 640 01 SCREW PWTP2 4X16 904 3 299 098 01 BRACKET AWF S 905 2 580 629 01 SCREW BVST 3X8 906 2 059 414 21 DAMPER FAN 907 1 787 333 11 D C FAN 908 3 284 290 71 BRACKET SIDE JACK AEJ 909 3 284 296 01 COVER MS 2 7 682 948 01 SCREW PSW 3X8 KDL 55XBR45 55X4500 4 3 3 FAN AND WOOFER SPEAKER 907 907 906 906 906 906 909 908 906 905 905 905 905 903 903 904 904 903 903 902 901 906 2 2 ...

Page 70: ...ON MARK 951 A 1553 201 A GL COMPL 952 A 1552 105 A G7 COMPL 953 A 1543 151 C K2 MOUNT 954 2 580 590 01 SCREW PSW M3X5 955 A 1552 103 B G6 COMPL 1 7 685 648 79 SCREW BVTP 3X12 TYPE2 IT 3 2 7 682 948 01 SCREW PSW 3X8 KDL 55XBR45 55X4500 4 3 4 G6 G7 GL AND K2 BOARDS 954 951 955 952 953 1 2 2 2 2 2 2 2 2 954 ...

Page 71: ...580 629 01 SCREW BVST 3X8 1007 3 080 039 01 CLAMP FCR 15 FLAT 1008 1 822 096 11 AC INLET WITH NOISE FILTER 1009 A 1568 321 A FBA COMPL 1010 A 1568 316 A AAS COMPL 1011 2 580 626 01 SCREW SP 4 4O UNC 1012 A 1557 695 A CB1 MOUNT 1013 X 2319 533 1 SHIELD CB ASSY 2 7 682 948 01 SCREW PSW 3X8 KDL 55XBR45 55X4500 4 3 5 AAS CB1 AND FBA BOARDS 1002 1006 1010 1006 1008 1006 1001 1005 1004 1003 1001 1001 10...

Page 72: ...wn X 2190 493 2 GRILLE 55 B ASSY Black X 2190 494 2 GRILLE 55 R ASSY Red 1052 2 580 640 01 SCREW BVTP2 4X16 1053 1 826 966 11 SP BOX ASSY 1054 1 826 966 21 SP BOX ASSY 1055 1 480 680 11 ILLUMINATION MODULE 1056 X 2319 159 1 COVER CABINET L ASSY 1057 X 2319 158 1 COVER CABINET R ASSY 1 7 685 648 79 SCREW BVTP 3X12 TYPE2 IT 3 KDL 55XBR45 55X4500 4 3 6 SPEAKER AND GRILLE 1052 1052 1051 1053 1055 1054...

Page 73: ...X 2319 455 1 BEZEL 55 ASSY Australian X 2319 180 1 BEZEL 55 ASSY New Zealand Singapore 1102 3 876 205 01 BRACKET LED 1103 A 1510 340 A H3VM MOUNT 1104 3 299 103 01 GUIDE LIGHT 1105 A 1510 341 A H4 MOUNT 1106 1 798 150 11 TOUCH SENSOR MODULE 1107 2 580 640 01 SCREW BVTP2 4X16 1108 A 1568 136 A LCD PANEL 55 FHD TFT 1107 1106 1102 1103 1105 1108 1104 1101 ...

Page 74: ...NNECTOR ASSY GHDR40P R 1161 1 910 050 52 CONNECTOR ASSY GHDR20P XA8P 1162 1 910 049 24 CONNECTOR ASSY VH8P CN1002 CN1000 CN1301 CN1300 CN1302 CN5300 CN2800 CN4000 CN4001 CN6602 CN6604 CN6603 CN6730 CN6788 CN6781 CN6786 CN6780 CN6084 CN6789 CON5 CN401 CN6783 CN6782 RF MODULE AC INLET H3VM BOARD FAN G6 BOARD H1 BOARD H4 BOARD TOUCH SENSOR MODULE ILLUMINATION MODULE CN301 FAN CN8000 CN8002 CN8001 CN9...

Page 75: ... 4 114 380 02 INDIVIDUAL CARTON AUS 4 120 425 02 INDIVIDUAL CARTON NZ 4 120 426 01 INDIVIDUAL CARTON ES 1202 4 114 382 01 CUSHION LOWER 1203 1 835 167 21 POWER SUPPLY CORD AUS NZ 1 835 165 21 POWER SUPPLY CORD ES 1204 1 769 175 21 ANTENNA CABLE 1205 4 110 257 12 MANUAL INSTRUCTION AUS NZ 4 112 817 12 MANUAL INSTRUCTION ES 1206 4 114 381 01 CUSHION UPPER 1207 1 480 874 11 REMOTE COMMANDER RMF GD001...

Page 76: ...4 11 REMOTE COMMANDER RMF GD001 1253 4 110 257 12 MANUAL INSTRUCTION AUS NZ 4 112 817 12 MANUAL INSTRUCTION ES 1254 1 769 175 21 ANTENNA CABLE 1255 1 835 167 21 POWER SUPPLY CORD AUS NZ 1 835 165 21 POWER SUPPLY CORD ES 1256 4 104 564 01 CUSHION LOWER 1257 4 104 563 01 CUSHION UPPER 1258 4 117 625 01 INDIVIDUAL CARTON NZ 4 117 626 01 INDIVIDUAL CARTON ES 4 110 170 01 INDIVIDUAL CARTON AUS 1259 3 6...

Page 77: ...85 11 CUSHION LOWER 1303 1 480 874 11 REMOTE COMMANDER RMF GD001 1304 1 769 175 21 ANTENNA CABLE AUS 1305 1 835 167 21 POWER SUPPLY CORD AUS NZ 1 835 165 21 POWER SUPPLY CORD ES 1306 4 110 257 12 MANUAL INSTRUCTION AUS NZ 4 112 817 12 MANUAL INSTRUCTION ES 1307 3 875 684 12 CUSHION UPPER 1308 4 117 629 01 INDIVIDUAL CARTON NZ 4 117 630 01 INDIVIDUAL CARTON ES 3 874 543 01 INDIVIDUAL CARTON AUS 130...

Page 78: ...KDL 40 46 55XBR45 AUS 40 46 55X4500 NZ ES 77 Sony EMCS Corporation Inazawa TEC English 2008JL08 Data Made in Japan 2008 10 9 888 221 03 ...

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