Sony Bravia KDL-40D3500, Service Manual

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WAX3F
RM-ED009
TABLE OF CONTENTS
Section Title Page Section Title Page
1. GENERAL
Special Note for Models Using
Type A and Type S Panels ................................. 3
Type S Panel EMC Countermeasures ................ 5
Caution ................................................................ 7
Specifications ...................................................... 8
Connectors .......................................................... 9
Self Diagnostic Software .................................... 11
2. DISASSEMBLY
2-1. Rear Cover Removal ........................................... 12
2-2. Stand Removal .................................................... 12
2-3. Bottom Frame Removal ...................................... 13
2-4. AC Inlet Removal ............................................... 13
2-5. Loudspeaker Removal ........................................ 14
2-6. H3 Board Removal ............................................. 14
2-7. BE1F Board Removal ......................................... 15
2-8. DF1, DF2 and G3 Board Removal .................... 16
2-9. H1 Board Removal ............................................. 17
2-10. H4 Board Removal ............................................. 17
2-11. U1 Board Removal ............................................. 18
2-12. D3 Board Removal ............................................. 18
3. SET-UP ADJUSTMENTS
3-1. How to enter Service Mode ............................... 19
3-2. Signal Level Adjustment .................................... 19
3-2-1. Set up of AD calibration1 adjustment for
terrestrial analog ............................................... 19
3-2-2. Y signal calibration1 adjustment for
terrestrial analog ............................................... 19
3-2-3. C signal calibration1 adjustment for
terrestrial analog ............................................... 19
3-2-4. Set up of AD calibration1 adjustment for
video ................................................................ 20
3-2-5. Y signal calibration1 adjustment for PAL
video ................................................................ 20
3-2-6. C signal calibration1 adjustment for PAL
video ................................................................ 20
3-3. Gamma Adjustment ........................................... 20
3-3-1. Preparation before Gamma Adjustment .......... 20
3-3-2. Set up mode for Gamma Adjustment .............. 20
3-3-3. Set up Trident Internal SG and Brightness
measurement .................................................... 20
3-4. White Balance Adjustment ................................. 21
3-4-1. Set up mode for White Balance Adjustment ... 22
3-4-2. White Balance of colour temperature “Cool” .. 22
3-4-3. White Balance of colour temperature
“Neutral”, “Warm1” and “Warm2” .................... 23
3-5. Panel Replacement ............................................. 23
3-6. Board Replacement ............................................ 23
3-7. TT Modes .......................................................... 23
4. DIAGRAMS
4-1. Block Diagrams .................................................. 24
4-2. Circuit Board Location ........................................ 25
4-3. Schematic Diagrams and Printed Wiring
Boards ................................................................. 25
BE1F Board Schematic Diagram ........................ 26
BE1F Board Schematic Page 3(Type A Panel) 32
BE1F Board Schematic Page 3(Type S Panel) 36
BE1F Board Schematic Page 4(Type A Panel) 40
BE1F Board Schematic Page 4(Type S Panel) 44
U1 Board Schematic Diagram ............................ 71
DF1 Board Schematic Diagram (40 inches) ....... 72
DF2 Board Schematic Diagram (46 inches) ....... 76
D3 Board Schematic Diagram (46 inches) ......... 80
G3 Board Schematic Diagram ............................ 82
H1 Board Schematic Diagram ............................ 86
H3 Board Schematic Diagram ............................ 86
H4 Board Schematic Diagram ............................ 86
BE1F Printed Wiring Board (Type A Panel) ..... 87
BE1F Printed Wiring Board (Type S Panel) ...... 89
U1 Printed Wiring Board .................................... 91
H1 Printed Wiring Board .................................... 91
H3 Printed Wiring Board .................................... 91
H4 Printed Wiring Board .................................... 91
DF1 Printed Wiring Board (40 inches) .............. 92
DF2 Printed Wiring Board (46 inches) .............. 93
D3 Printed Wiring Board (46 inches) ................. 94
G3 Printed Wiring Board .................................... 95
5. EXPLODED VIEWS
5-1. Chassis ................................................................ 97
5-2. Rear Cover, Stand & Bezel ................................. 98
5-3. D3 Board & Power Cords .................................. 99
6. ELECTRICAL PARTS LIST
.................................. 100
SAFETY-RELATED COMPONENT WARNING !!
COMPONENTS IDENTIFIED BY SHADING AND MARKED ON
THE SCHEMATIC DIAGRAMS, EXPLODED VIEWS AND IN THE
PARTS LIST ARE CRITICAL FOR SAFE OPERATION. REPLACE
THESE COMPONENTS WITH SONY PARTS WHOSE PART
NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN
SUPPLEMENTS PUBLISHED BY SONY.
WARNING !!
AN ISOLATION TRANSFORMER SHOULD BE USED DURING
ANY SERVICE WORK TO AVOID POSSIBLE SHOCK HAZARD
DUE TO LIVE CHASSIS, THE CHASSIS OF THIS RECEIVER IS
DIRECTLY CONNECTED TO THE POWER LINE.
www.freeservicemanuals.info 5/3/15
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