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1. Remove the screws from the rear cover (4 pcs)

2. Unhook the bottom hook, starting from center.

Coin or jig to unhook bottom Rear Cover - Bezel hook
*Wrap coin in tape (55mmX25mm)
*Thickness of coin approximately 2mm

Unhook two hooks closest to center simultaneously to prevent 

lock back. (Refer to the next page for the location of hooks)

Unhook both hooks using coin or jig.

Use mirror or touch the line to assist locating the hook position.

REAR COVER

1

2

3

Coin

3

<1>

<2>

DISASSEMBLY AND REMOVAL CAUTION 50”

Summary of Contents for BRAVIA KD-43X85K

Page 1: ...translate transmit sell lease or distribute this information in whole or in part without the prior written permission of the author Revision of Information This information may be changed or updated at any time without any prior notice Please confirm that this information is up to date before using it Dismantling Information forUse by ProfessionalRecyclers Model KD 43X85K KD 50X85K KD 55X85K KD 65...

Page 2: ...K RMT TX800U RU3 KD 55X85K RMT TX800U RMT TX440E CEI UKA KD 55X89K RMT TX800U RMT TX440E CEI UKA KD 55X85TK RMT TX800U RU3 KD 65X85K RMT TX800U RMT TX440E CEI UKA KD 65X89K RMT TX800U RMT TX440E CEI UKA KD 65X85TK RMT TX800U RU3 KD 75X85K RMT TX800U RMT TX440E CEI UKA KD 75X89K RMT TX800U RMT TX440E CEI UKA KD 75X85TK RMT TX800U RU3 KD 85X85K RMT TX800U RMT TX440E CEI KD 85X89K RMT TX800U RMT TX44...

Page 3: ...or remove replace details 2 OPTIONAL EQUIPMENTS i Screwdriver e g 0 Phillips Screwdriver ii Parts Tray for loose screws and small items iii Flashlight iv Service Manual For Surface Mounted Parts Connectors Hot Air Type soldering Iron is needed Thickness approx 1 5mm Diameter 20 25mm wrap in tape L 50mm Plastic or Metal Ruler In case of Metal ruler wrap in tape L 50mm for prevent scratches TOOLS EQ...

Page 4: ...tric shock do not perform any servicing other than that stated in the operating instructions unless you are qualified to do so 3 WARNING An isolation transformer should be used during any service to avoid possible shock hazard because of live chassis The chassis of this receiver is directly connected to the ac power line The replaceable fuse should be in the neutral of the mains supply When replac...

Page 5: ...s of time Panel refresh can also be performed manually and should only be used if image retention is very noticeable or you see the following message Panel refresh did not finish Caution The Panel refresh function may affect the panel As a reference perform the Panel refresh only once a year do not perform it more than once a year as it may affect the usable life of the panel Panel refresh takes a...

Page 6: ...t strap to be checked daily Use Multi meter to make sure resistance of ESD wrist strap is OK R 750K Ohms to 35Mega Ohms ESD cushion sheet Please use a bag containing the board or a special seat Things to prepare in advance 1 Caution for Board handling Stress Be sure to observe the following contents 6 SAFETY NOTES ...

Page 7: ...t it on ESD cushion sheet slowly Do not stack up Keep vertical position and put in take out from Box Always put into ESD bag then place into Box Container Box 2 Caution for Board handling ESD Be sure to observe the following contents When take off Rear Cover do not touch to board Use ESD wrist strap SAFETY NOTES ...

Page 8: ...al part of the chassis of the TV with the wristband grounded Below is a grounding example of each model K 65Z9F Caution ESD wrist strap to be checked daily Use Multi meter to make sure resistance of ESD wrist strap is OK R 750K Ohms to 35Mega Ohms 8 1 4 Caution About the Lithium Battery 1 Danger of explosion if battery is incorrectly replaced Replace only with the same or equivalent type 2 Outer c...

Page 9: ...r safety reasons repairing the Power board and or Inverter board is prohibited 1 6 Leakage Test To protect electric shock when customer touch the terminal Leakage current can be measured by V Voltmeter or oscilloscope r m s or peak reading Stabilized power supply instrument and isolated voltage transformer Use too much current capacity and isolated voltage transformer does not need to use stabiliz...

Page 10: ...ot side of the receptacle and the retaining screw Try both slots if necessary to locate the hot side on the line the lamp should light at normal brilliance if the screw is at ground potential see Figure 3 Figure 3 Checking for earth ground The servicing of these boards requires special precautions It is strongly recommended to use Lead Free Solder material in order to guarantee optimal quality of ...

Page 11: ...Wrap coin in tape 55mmX25mm Thickness of coin approximately 2mm Unhook two hooks closest to center simultaneously to prevent lock back Refer to the next page for the location of hooks Unhook both hooks using coin or jig Use mirror or touch the line to assist locating the hook position REAR COVER 1 2 3 Coin 3 1 2 DISASSEMBLY AND REMOVAL CAUTION 43 ...

Page 12: ...ruler Ensure the jig or ruler is pulled backward DO NOT pivot on bezel when inserting the jig or ruler REAR COVER Backward OK Do NOT pivot on bezel NG Bottom Hook Position 3 2 1 Ruler or jig to release corner hook Wrap ruler with tape to prevent scratch 62mm 306mm 113mm DISASSEMBLY AND REMOVAL CAUTION 43 ...

Page 13: ...ip the rear cover by hand and use a ruler or jig to remove the hook of the rear cover back chassis Flex the rear cover outward to remove the hook Support set with arm 1 2 Total rear cover back chassis 2 hooks DISASSEMBLY AND REMOVAL CAUTION 43 ...

Page 14: ...Total rear cover back chassis hooks 2 hooks REAR COVER 5 Unhook right side hooks Remove the side hooks Pull the rear cover below the side jack to remove the hook Remove the remaining side hooks 1 2 3 1 2 DISASSEMBLY AND REMOVAL CAUTION 43 ...

Page 15: ... 4 hooks REAR COVER 6 Unhook top row Tilt the rear cover and push upwards on the left and right side Pull the rear cover below the side jack to remove the upper hook Hook positioning 1 2 3 DISASSEMBLY AND REMOVAL CAUTION 43 ...

Page 16: ...number beside the part indicates the disassembly sequence Remove screws before disassembly Unplug connectors before disassembly Place the TV set facing downwards on a stable level surface before disassembly and assembly of parts and shaded parts are critical for safety Replace only with part number specified Parts contain confidential information Strictly follow the instruction whenever the compon...

Page 17: ... 1 009 799 31 GL11B STATIC CONVERTER TV Internal Power Supply 10 1 010 537 31 GL17B STATIC CONVERTER TV RU3 13 1 011 389 22 MOUNTED PWB E T CON 43 Printed Circuit Board incl capacitors 15 A 5044 496 A P MOD YDBM043CCU13 SVC Liquid Crystal Display 1 005 621 12 C7L AC POWER CORD SETS EU CEI RU3 Cable 1 005 628 13 C7L AC POWER CORD SETS UK UKA EXPLODED VIEW PART LIST 43 OTHERS PART ...

Page 18: ... 992 11 FLEXIBLE FLAT CABLE 20P CN3801 BM5A J1 WIFI BT 1 Compatible 3 1 010 991 11 FLEXIBLE FLAT CABLE 20P 4 1 011 590 11 FLEXIBLE FLAT CABLE 41P CN4201 BM5A TCON 1 A Compatibl e A or B must be paired 4 1 011 589 11 FLEXIBLE FLAT CABLE 41P B 5 1 011 964 11 FLEXIBLE FLAT CABLE 51P CN4200 BM5A U1 TCON 1 A Compatibl e A or B must be paired 5 1 011 963 12 FLEXIBLE FLAT CABLE 51P B 6 1 011 588 22 CONNE...

Page 19: ...Wrap coin in tape 55mmX25mm Thickness of coin approximately 2mm Unhook two hooks closest to center simultaneously to prevent lock back Refer to the next page for the location of hooks Unhook both hooks using coin or jig Use mirror or touch the line to assist locating the hook position REAR COVER 1 2 3 Coin 3 1 2 DISASSEMBLY AND REMOVAL CAUTION 50 ...

Page 20: ...er Ensure the jig or ruler is pulled backward DO NOT pivot on bezel when inserting the jig or ruler REAR COVER Backward OK Do NOT pivot on bezel NG Bottom Hook Position 3 2 1 Ruler or jig to release corner hook Wrap ruler with tape to prevent scratch 102mm 49mm 293mm 114mm DISASSEMBLY AND REMOVAL CAUTION 50 ...

Page 21: ...ip the rear cover by hand and use a ruler or jig to remove the hook of the rear cover back chassis Flex the rear cover outward to remove the hook Support set with arm 2 Total rear cover back chassis 3 hooks 1 DISASSEMBLY AND REMOVAL CAUTION 50 ...

Page 22: ...Total rear cover back chassis hooks 3 hooks REAR COVER 5 Unhook right side hooks Remove the side hooks Pull the rear cover below the side jack to remove the hook Remove the remaining side hooks 1 2 3 1 2 DISASSEMBLY AND REMOVAL CAUTION 50 ...

Page 23: ... 6 hooks REAR COVER 6 Unhook top row Tilt the rear cover and push upwards on the left and right side Pull the rear cover below the side jack to remove the upper hook Hook positioning 1 2 3 DISASSEMBLY AND REMOVAL CAUTION 50 ...

Page 24: ...umber beside the part indicates the disassembly sequence Remove screws before disassembly Unplug connectors before disassembly Place the TV set facing downwards on a stable level surface before disassembly and assembly of parts and shaded parts are critical for safety Replace only with part number specified Parts contain confidential information Strictly follow the instruction whenever the compone...

Page 25: ...RTER TV 13 1 011 266 32 MOUNTED PWB E T CON 50 15 A 5044 495 A P MOD YDBM050CCU13 SVC SET PART LIST 25 Printed Circuit Board incl capacitors Internal Power Supply EXPLODED VIEW PART LIST 50 Liquid Crystal Display 1 005 621 12 C7L AC POWER CORD SETS EU CEI RU3 1 005 628 13 C7L AC POWER CORD SETS UK UKA Cable OTHERS PART Printed Circuit Board incl capacitors ...

Page 26: ...BLE 20P CN3801 BM5A J1 WIFI BT 1 Compatible 3 1 011 002 11 FLEXIBLE FLAT CABLE 20P 4 1 011 593 11 FLEXIBLE FLAT CABLE 41P CN4201 BM5A TCON 1 A Compatible A or B must be paired 4 1 011 592 11 FLEXIBLE FLAT CABLE 41P B 5 1 011 966 11 FLEXIBLE FLAT CABLE 51P CN4200 BM5A U1 TCON 1 A Compatible A or B must be paired 5 1 011 965 11 FLEXIBLE FLAT CABLE 51P B 6 1 011 591 22 CONNECTOR ASSY 30P CN1701 BM5A ...

Page 27: ...Wrap coin in tape 55mmX25mm Thickness of coin approximately 2mm Unhook two hooks closest to center simultaneously to prevent lock back Refer to the next page for the location of hooks Unhook both hooks using coin or jig Use mirror or touch the line to assist locating the hook position REAR COVER 1 2 1 2 3 Coin 3 DISASSEMBLY AND REMOVAL CAUTION 55 ...

Page 28: ...er Ensure the jig or ruler is pulled backward DO NOT pivot on bezel when inserting the jig or ruler REAR COVER Backward OK Do NOT pivot on bezel NG 42mm 325mm 86mm 162mm Bottom Hook Position 3 2 1 Ruler or jig to release corner hook Wrap ruler with tape to prevent scratch DISASSEMBLY AND REMOVAL CAUTION 55 ...

Page 29: ...ip the rear cover by hand and use a ruler or jig to remove the hook of the rear cover back chassis Flex the rear cover outward to remove the hook Support set with arm 1 2 Total rear cover back chassis 4 hooks DISASSEMBLY AND REMOVAL CAUTION 55 ...

Page 30: ...Total rear cover back chassis hooks 4 hooks REAR COVER 5 Unhook right side hooks Remove the side hooks Pull the rear cover below the side jack to remove the hook Remove the remaining side hooks 1 2 1 2 3 DISASSEMBLY AND REMOVAL CAUTION 55 ...

Page 31: ... 6 hooks REAR COVER 6 Unhook top row Tilt the rear cover and push upwards on the left and right side Pull the rear cover below the side jack to remove the upper hook 1 2 1 Hook positioning DISASSEMBLY AND REMOVAL CAUTION 55 ...

Page 32: ...he reference number beside the part indicates the disassembly sequence Remove screws before disassembly Unplug connectors before disassembly Place the TV set facing downwards on a stable level surface before disassembly and assembly of parts and shaded parts are critical for safety Replace only with part number specified Parts contain confidential information Strictly follow the instruction whenev...

Page 33: ...R TV 15 1 014 113 11 MOUNTED PWB E T CON 55 16 A 5044 494 A P MOD YDCM055CCS13 SVC 85K 89K 16 A 5048 568 A P MOD YDCM055CCS13 SVC 85TK EXPLODED VIEW PART LIST 55 Printed Circuit Board incl capacitors Internal Power Supply 1 005 621 12 C7L AC POWER CORD SETS EU CEI RU3 1 005 628 13 C7L AC POWER CORD SETS UK UKA Cable Liquid Crystal Display Printed Circuit Board incl capacitors ...

Page 34: ...or B must be paired 2 1 011 598 12 FLEXIBLE FLAT CABLE 41P B 3 1 010 543 31 FLEXIBLE FLAT CABLE 51P CN4200 BM5A U1 TCON 1 A Compatible A or B must be paired 3 1 010 542 12 FLEXIBLE FLAT CABLE 51P B 4 1 006 506 11 FLEXIBLE FLAT CABLE 20P CN3801 BM5A J1 WIFI BT 1 Compatible 4 1 006 505 11 FLEXIBLE FLAT CABLE 20P 5 1 006 510 11 FLEXIBLE FLAT CABLE 25P CN1200 BM5A CN102 HT2 1 6 1 014 429 11 CONNECTOR ...

Page 35: ...Wrap coin in tape 55mmX25mm Thickness of coin approximately 2mm Unhook two hooks closest to center simultaneously to prevent lock back Refer to the next page for the location of hooks Unhook both hooks using coin or jig Use mirror or touch the line to assist locating the hook position REAR COVER 1 2 3 Coin 1 2 3 DISASSEMBLY AND REMOVAL CAUTION 65 ...

Page 36: ...Ensure the jig or ruler is pulled backward DO NOT pivot on bezel when inserting the jig or ruler REAR COVER Backward OK Do NOT pivot on bezel NG Bottom Hook Position 3 2 1 Ruler or jig to release corner hook Wrap ruler with tape to prevent scratch 56mm 253mm 135mm 108mm 172mm DISASSEMBLY AND REMOVAL CAUTION 65 ...

Page 37: ...ip the rear cover by hand and use a ruler or jig to remove the hook of the rear cover back chassis Flex the rear cover outward to remove the hook Support set with arm 1 2 Total rear cover back chassis 4 hooks DISASSEMBLY AND REMOVAL CAUTION 65 ...

Page 38: ...Total rear cover back chassis hooks 4 hooks REAR COVER 5 Unhook right side hooks Remove the side hooks Pull the rear cover below the side jack to remove the hook Remove the remaining side hooks 1 2 3 1 2 DISASSEMBLY AND REMOVAL CAUTION 65 ...

Page 39: ... 7 hooks REAR COVER 6 Unhook top row Tilt the rear cover and push upwards on the left and right side Pull the rear cover below the side jack to remove the upper hook Hook positioning 1 2 3 DISASSEMBLY AND REMOVAL CAUTION 65 ...

Page 40: ...e reference number beside the part indicates the disassembly sequence Remove screws before disassembly Unplug connectors before disassembly Place the TV set facing downwards on a stable level surface before disassembly and assembly of parts and shaded parts are critical for safety Replace only with part number specified Parts contain confidential information Strictly follow the instruction wheneve...

Page 41: ...L24P STATIC CONVERTER TV 15 1 014 111 11 MOUNTED PWB E T CON 65 16 A 5044 493 A P MOD YDCM065CCO13 SVC EXPLODED VIEW PART LIST 65 Printed Circuit Board incl capacitors Internal Power Supply 1 005 621 12 C7L AC POWER CORD SETS EU CEI RU3 1 005 628 13 C7L AC POWER CORD SETS UK UKA Cable Liquid Crystal Display OTHERS PART Printed Circuit Board incl capacitors ...

Page 42: ... SP 1 2 1 013 161 12 FLEXIBLE FLAT CABLE 41P CN4201 BM5A TCON 1 3 1 013 163 12 FLEXIBLE FLAT CABLE 51P CN4200 BM5A U1 TCON 1 4 1 006 505 11 FLEXIBLE FLAT CABLE 20P CN3801 BM5A J1 WIFI BT 1 5 1 006 510 11 FLEXIBLE FLAT CABLE 25P CN1200 BM5A CN102 HT2 1 6 1 014 490 11 CONNECTOR ASSY 30P CN1701 BM5A CN6401 GL 1 EXPLODED VIEW PART LIST 65 ...

Page 43: ...Wrap coin in tape 55mmX25mm Thickness of coin approximately 2mm Unhook two hooks closest to center simultaneously to prevent lock back Refer to the next page for the location of hooks Unhook both hooks using coin or jig Use mirror or touch the line to assist locating the hook position REAR COVER 1 2 3 Coin 1 2 3 DISASSEMBLY AND REMOVAL CAUTION 75 ...

Page 44: ...Ensure the jig or ruler is pulled backward DO NOT pivot on bezel when inserting the jig or ruler REAR COVER Backward OK Do NOT pivot on bezel NG Bottom Hook Position 3 2 1 Ruler or jig to release corner hook Wrap ruler with tape to prevent scratch 80mm 137mm 313mm 157mm 150mm DISASSEMBLY AND REMOVAL CAUTION 75 ...

Page 45: ...ip the rear cover by hand and use a ruler or jig to remove the hook of the rear cover back chassis Flex the rear cover outward to remove the hook Support set with arm 1 2 Total rear cover back chassis 4 hooks DISASSEMBLY AND REMOVAL CAUTION 75 ...

Page 46: ...Total rear cover back chassis hooks 4 hooks REAR COVER 5 Unhook right side hooks Remove the side hooks Pull the rear cover below the side jack to remove the hook Remove the remaining side hooks 1 2 3 1 2 DISASSEMBLY AND REMOVAL CAUTION 75 ...

Page 47: ... 8 hooks REAR COVER 6 Unhook top row Tilt the rear cover and push upwards on the left and right side Pull the rear cover below the side jack to remove the upper hook Hook positioning 1 2 3 DISASSEMBLY AND REMOVAL CAUTION 75 ...

Page 48: ...eference number beside the part indicates the disassembly sequence Remove screws before disassembly Unplug connectors before disassembly Place the TV set facing downwards on a stable level surface before disassembly and assembly of parts and shaded parts are critical for safety Replace only with part number specified Parts contain confidential information Strictly follow the instruction whenever t...

Page 49: ...NVERTER TV 15 1 014 117 11 MOUNTED PWB E T CON 75 16 A 5043 471 A P MOD YDCM075CCS02 SET PART LIST 49 EXPLODED VIEW PART LIST 75 Printed Circuit Board incl capacitors Internal Power Supply Liquid Crystal Display 1 005 621 12 C7L AC POWER CORD SETS EU CEI RU3 1 005 628 13 C7L AC POWER CORD SETS UK UKA Cable OTHERS PART Printed Circuit Board incl capacitors ...

Page 50: ... SP 1 2 1 013 161 12 FLEXIBLE FLAT CABLE 41P CN4201 BM5A TCON 1 3 1 013 163 12 FLEXIBLE FLAT CABLE 51P CN4200 BM5A U1 TCON 1 4 1 006 505 11 FLEXIBLE FLAT CABLE 20P CN3801 BM5A J1 WIFI BT 1 5 1 006 510 11 FLEXIBLE FLAT CABLE 25P CN1200 BM5A CN102 HT2 1 6 1 014 490 11 CONNECTOR ASSY 30P CN1701 BM5A CN6401 GL 1 EXPLODED VIEW PART LIST 75 ...

Page 51: ...Wrap coin in tape 55mmX25mm Thickness of coin approximately 2mm Unhook two hooks closest to center simultaneously to prevent lock back Refer to the next page for the location of hooks Unhook both hooks using coin or jig Use mirror or touch the line to assist locating the hook position REAR COVER 1 2 3 Coin 1 2 3 DISASSEMBLY AND REMOVAL CAUTION 85 ...

Page 52: ...er and insert a jig or ruler Ensure the jig or ruler is pulled backward DO NOT pivot on bezel when inserting the jig or ruler REAR COVER Backward OK Do NOT pivot on bezel NG Bottom Hook Position 3 2 1 Ruler or jig to release corner hook Wrap ruler with tape to prevent scratch DISASSEMBLY AND REMOVAL CAUTION 85 ...

Page 53: ...ip the rear cover by hand and use a ruler or jig to remove the hook of the rear cover back chassis Flex the rear cover outward to remove the hook Support set with arm 1 2 Total rear cover back chassis 4 hooks DISASSEMBLY AND REMOVAL CAUTION 85 ...

Page 54: ...Total rear cover back chassis hooks 4 hooks REAR COVER 5 Unhook right side hooks Remove the side hooks Pull the rear cover below the side jack to remove the hook Remove the remaining side hooks 1 2 3 2 1 DISASSEMBLY AND REMOVAL CAUTION 85 ...

Page 55: ...ear cover and push upwards on the left and right side Pull the rear cover below the side jack to remove the upper hook Hook positioning 1 2 3 115mm 205mm 210mm 210mm 185mm 185mm 210mm 210mm 120mm 215mm 190mm 200mm 215mm 85mm 85mm 210mm DISASSEMBLY AND REMOVAL CAUTION 85 ...

Page 56: ...mber beside the part indicates the disassembly sequence Remove screws before disassembly Unplug connectors before disassembly Place the TV set facing downwards on a stable level surface before disassembly and assembly of parts and shaded parts are critical for safety Replace only with part number specified Parts contain confidential information Strictly follow the instruction whenever the componen...

Page 57: ...NVERTER TV 13 1 014 129 11 MOUNTED PWB E T CON 85 14 A 5043 465 A P MOD YDCM085CCU02 SET PART LIST 57 EXPLODED VIEW PART LIST 85 Printed Circuit Board incl capacitors Internal Power Supply Liquid Crystal Display 1 005 621 12 C7L AC POWER CORD SETS EU CEI RU3 1 005 628 13 C7L AC POWER CORD SETS UK UKA Cable OTHERS PART Printed Circuit Board incl capacitors ...

Page 58: ...1 600 11 FLEXIBLE FLAT CABLE 41P CN4201 BM5A TCON 1 3 1 014 737 11 FLEXIBLE FLAT CABLE 51P CN4200 BM5A U1 TCON 1 4 1 006 521 11 FLEXIBLE FLAT CABLE 20P CN3801 BM5A J1 WIFI BT 1 5 1 011 605 11 FLEXIBLE FLAT CABLE 25P CN1200 BM5A CN102 HT2 1 6 1 011 595 11 CONNECTOR ASSY 30P CN1701 BM5A CN6401 GL 1 1 5 4 2 3 6 EXPLODED VIEW PART LIST 85 ...

Page 59: ...9 888 905 43 Sony EMCS Malaysia Sdn Bhd HES M English 2022 06 ...

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