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Somerset CDR-1550 Operation Manual Download Page 8

1

 

3

 

11

 

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1

 

1

 

1

 

N/A 

R

EV

 

D

 

2000

-P

AR

T 

NE

W

 --

   

C

 

F 

2

 

1

 

1

 

8 

7 

6 

5 

4 

3 

2 

1 

ITEM

 

NO.  PART NUMBER 

DESCRIPTION 

QTY.

 

1 

2000-010 

FRAME CDR-2000 MAIN 

WELDMENT

 

 

BASE, RIGHT SIDE

 

1

 

2000-015 

LOCATOR PLATE

 

1

 

3000-409

 

SCREW, 3/8-16X1 HEXHD SS

 

4

 

3010-203

 

PEM, FHS-207-8

 

4

 

3010-201

 

PEM, YC3-16144

 

2

 

3010-206

 

PEM, FHS 420-12

 

4

 

2000-024 

SUPPORT CHANNEL

 

1

 

 

SIDE, LEFT

 

1

 

2000-014 

FILLER, LEFT SIDE

 

1

 

3010-203

 

PEM, FHS-207-8

 

4

 

3010-201

 

PEM, YC3-16144

 

2

 

3010-212

 

PEM, FHS-440-6

 

4

 

3010-205

 

PEM, FHS-832-6

 

6

 

3010-204

 

PEM, FHS-0518-8

 

4

 

E 

0500-015 

LOCATOR HSG #10

 

2

 

 

PARTITION, LASERED

 

1

 

 

ANGLE, BACK LASERED

 

1

 

 

CHANNEL, TOP

 

1

 

 

CHANNEL, HINGE

 

1

 

 

CHANNEL, INTAKE

 

1

 

2000-035

 

BOARD, DISCHARGE

 

1

 

3000-303

 

NUT, FLANGE 1/4-20

 

2

 

3010-153

 

STUD, SCRAPER 2"

 

1

 

2000-431

 

SHAFT,ALIGNMENT, IDLER 

SUPPORT

 

D 

3000-102

 

WASHER, LOCK SPLIT 5/16

 

3

 

3000-406

 

SCREW, 5/16-18 X 3/4 HEXHD GR8

 

3

 

3000-401

 

SCREW, 6 X 3/8 HEX WSH SLOTTED

 

SELFTAP

 

4000-233

 

SPACER, HEX 0.5 X 1.0

 

4

 

2000-415

 

LEG, ASM COMPLETE

 

4

 

4000-200 

INSERT, LEG ADJ

 

1

 

2000-413 

LEG, WELDMENT TUBE&PLUG

 

1

 

2 

2000-401

 

ROLL ASM LOWER

 

1

 

2000-407

 

SHAFT, UPPER AND LOWER

 

1

 

2000-457 

ROLL SYNTHETIC/PIPE 20"

 

1

 

2000-403 

PIPE ROLL 21.110

 

1

 

2000-451 

ROLL ETF 00039TIVAR 20.125

 

1

 

ITEM

 

NO.  PART NUMBER 

DESCRIPTION 

QTY.

 

 

BRACKET, DISK

 

2

 

3010-302

 

PIN, 21S 187-125

 

1

 

5

 

2000-120

 

COVER,SAFETY ASSY

 

1

 

 

COVER, SAFETY

 

1

 

 

HOPPER, SAFETY

 

1

 

2000-124

 

BAR, SAFETY 1/4

 

3

 

4000-150

 

MAGNET,SAFETY COVER

 

1

 

3010-500

 

RIVET, 1/8 X .375

 

1

 

2000-123

 

HINGE, SAFETY COVER

 

2

 

6

 

2000-301

 

PANEL, LOUVERED

 

1

 

7

 

2000-302 

COVER, HOUSING

 

1

 

8

 

2000-231

 

ECCENTRIC PLATE 2000

 

1

 

9

 

3000-101

 

WASHER LOCK #10 INT TOOTH

 

18

 

10 

3000-402

 

SCREW, 10-32 X 3/8 TRUSS PH SS

 

19

 

11 

3000-201

 

WASHER, FLAT 3/8

 

2

 

12 

3000-103

 

WASHER, LOCK SPLIT 3/8

 

2

 

13 

3000-409

 

SCREW, 3/8-16X1 HEXHD SS

 

2

 

14

 

2000-500

 

SCRAPER COMPLETE #1

 

1

 

2000-520

 

SHAFT, SCRAPER #1 2000

 

1

 

2000-510

 

SCRAPER #1

 

1

 

3010-202

 

PEM, FHS-0420-16

 

8

 

3000-303

 

NUT, FLANGE 1/4-20

 

8

 

3010-150

 

STUD, SCRAPER 6 1/4" BENT

 

2

 

3000-306

 

NUT, HEX 1/4-20

 

2

 

4000-251

 

SPRING, SCRAPER

 

2

 

15

 

2000-501

 

SCRAPER,COMPLETE #2

 

1

 

2000-521

 

SHAFT, SCRAPER #2 2000

 

1

 

2000-511

 

SCRAPER #2

 

1

 

3010-202

 

PEM, FHS-0420-16

 

8

 

3000-303

 

NUT, FLANGE 1/4-20

 

8

 

3010-100

 

STUD,SCRAPER 21/32 BENT

 

2

 

4000-251

 

SPRING, SCRAPER

 

2

 

3000-306

 

NUT, HEX 1/4-20

 

2

 

16

 

2000-502

 

SCRAPER,COMPLETE #3

 

1

 

2000-512

 

SCRAPER #3

 

1

 

2000-522

 

SHAFT, SCRAPER #3 2000

 

1

 

3010-202

 

PEM, FHS-0420-16

 

8

 

3000-303

 

NUT, FLANGE 1/4-20

 

8

 

3010-151

 

STUD, SCRAPER 1 3/8"

 

2

 

ITEM

 

NO.  PART NUMBER 

DESCRIPTION 

QTY.

 

23

 

2000-417

 

PLATE, ADJUST

 

2

 

24

 

2000-423

 

HANDLE, ROLL ADJUST

 

2

 

25

 

2000-230

 

PLATE, TAKEUP SUPPORT

 

1

 

26

 

4000-521

 

SPROCKET 41B11 W/ BUSHING

 

1

 

4000-501

 

SPROCKET 41B11H TAKEUP

 

1

 

4000-551

 

BUSHING 08DU14 GARLOCK

 

1

 

27 

3000-408

 

SCREW, 3/8-16 X 3/4  CARRIAGE

 

BOLT

 

28

 

4000-400

 

KNOB, LOCKING

 

2

 

29

 

2000-627

 

SWITCH PLATE, GEN 2

 

1

 

2000-335

 

SWITCH PLATE

 

1

 

 

SWITCH POWER RED

 

1

 

 

SWITCH POWER GREEN

 

1

 

5000-226

 

E-STOP

 

1

 

5000-228

 

LABEL, E-STOP

 

2

 

30

 

5000-225

 

SWITCH, ELECTRONIC

 

2

 

31 

3000-204

 

WASHER, FLAT #4

 

4

 

32 

2000-632

 

RELAY 110 VAC

 

1

 

2000-328

 

BRACKET, RELAY

 

1

 

3010-205

 

PEM, FHS-832-6

 

3

 

3010-206

 

PEM, FHS 420-12

 

1

 

5000-230

 

HARNESS, POWER MOLDED

 

1

 

5000-150

 

RELAY, 120 VAC

 

1

 

3000-416

 

SCREW, 8-32 X 1 PAN HD PH

 

1

 

3000-300

 

NUT, FLANGE 8-32

 

3

 

33 

4000-502

 

SPROCKET 41B16H X 3/4 W/ KEY

 

1

 

34 

4000-361

 

CHAIN 41 RIV 86 INCL 1 C/L

 

(2000)

 

35 

4000-301

 

BUMPER, 3M

 

2

 

36 

5000-130 

MOTOR/BASE ASSY BALDOR

 

3/4HP

 

5000-108 

GEARMOTOR, BALDOR 3/4HP

 

1

 

3000-414

 

SCREW, 5/16-18 X 1 HEXHD

 

4

 

3000-305

 

NUT, FLANGE 5/16-18

 

4

 

2000-019 

BASE, MOTOR W/ STUDS

 

1

 

2000-018 

BASE,MOTOR

 

1

 

3010-215

 

PEM, FH 518-8 ZI

 

9

 

37 

3000-305

 

NUT, FLANGE 5/16-18

 

9

 

38

 

5000-276

 

BUSHING, 90 STR REL HEYCO1320

 

1

 

39

 

5000-278

 

BUSHING, FINGER .625 HOLE

 

1

 

ITEM

 

NO.  PART NUMBER 

DESCRIPTION 

QTY.

 

63 

5000-272 

CABLE TIE, 3M

 

5

 

64

 

3000-104

 

WASHER, LOCK SPLIT #4

 

4

 

65

 

5000-261 

ORANGE WIRE NUT

 

5

 

 

F 

 
 

 
 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

E 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 
 
 

 

 
 
 

 

D 

C 

4000-100

 

BEARING, R12RS ROLL

 

2

 

2000-412

 

SPROCKET 41B18H ROLL

 

1

 

2000-317 

DISC LOWER COMPLETE

 

1

 

2000-321 

DISC, LOWER

 

1

 

2000-023 

BRACKET, DISC

 

2

 

3010-302

 

PIN, 21S 187-125

 

3

 

3000-225

 

WASHER, NYLATRON 1.50

 

2

 

2000-411

 

ECCENTRIC, UNIVERSAL

 

2

 

3 

2000-400

 

ROLL ASM UPPER

 

1

 

2000-407

 

SHAFT, UPPER AND LOWER

 

1

 

3000-306

 

NUT, HEX 1/4-20

 

2

 

4000-151

 

MAGNET,SCRAPER SHAFT

 

1

 

17

 

2000-503

 

SCRAPER, COMPLETE #4

 

1

 

2000-523

 

SHAFT SCRAPER #4 2000

 

1

 

2000-513

 

SCRAPER #4

 

1

 

3010-202

 

PEM, FHS-0420-16

 

8

 

3000-303

 

NUT, FLANGE 1/4-20

 

8

 

3010-152

 

STUD, SCRAPER 2 1/2"

 

2

 

3000-306

 

NUT, HEX 1/4-20

 

2

 

4000-251

 

SPRING, SCRAPER

 

2

 

40 

3000-403

 

SCREW, 1/4-20 X 1/2 THUMB 

C

 

W/SHOULDER

 

41 

3000-303

 

NUT, FLANGE 1/4-20

 

8

 

42 

3000-302

 

NUT, ACORN 1/4-20

 

4

 

43 

3000-404

 

SCREW, 1/4-20 X 3/4 HEXHD

 

4

 

44 

3000-309

 

NUT, HEX 4-40

 

4

 

45 

5000-317

 

LABEL, NSF

  

1

 

46 

5000-314

 

LABEL, "DO NOT OPERATE..."

  

1

 

47 

5000-312

 

LABEL, "SOMERSET" 3"

  

1

 

48 

5000-313

 

LABEL, "KEEP FINGERS..."

  

1

 

LABEL, CCW INDICATOR

 

2000-457 

ROLL SYNTHETIC/PIPE 20"

 

1

 

18 

2000-600

 

TRAY, INTAKE ASSY

 

1

 

49 

5000-316

 

GRADUATED

  

1

 

2000-403 

PIPE ROLL 21.110

 

1

 

B 

2000-451 

ROLL ETF 00039TIVAR 20.125

 

1

 

4000-100

 

BEARING, R12RS ROLL

 

2

 

2000-412

 

SPROCKET 41B18H ROLL

 

1

 

2000-318 

DISC, TOP COMPLETE

 

1

 

2000-320 

DISC, TOP

 

1

 

2000-300 

TRAY, INTAKE

 

1

 

3010-206

 

PEM, FHS 420-12

 

7

 

2000-304

 

BOARD, INTAKE

 

1

 

2000-303 

BOARD, INTAKE

 

1

 

3010-206

 

PEM, FHS 420-12

 

2

 

SCREW, 6 X 3/8 HEX WSH SLOTTED

 

50 

5000-315

 

LABEL, CW INDICATOR

 

GRADUATED 

B 

51 

5000-311

 

LABEL, ETL

 

1

 

52

 

2000-119 

GUARD, OPTIONAL LWR RLR

 

1

 

53

 

3000-106

 

WASHER, LOCK SPLIT 1/4

 

2

 

54 

3000-410

 

SCREW, 1/4-20 X 1/2 HEXHD

 

2

 

2000-023 

BRACKET, DISC

 

2

 

3000-401

 

SELFTAP

 

6

 

55 

3000-340

 

SCREW, 10-32 X 1/4 SET HEX

  

4

 

3000-225

 

WASHER, NYLATRON 1.50

 

2

 

3010-302

 

PIN, 21S 187-125

 

3

 

2000-411

 

ECCENTRIC, UNIVERSAL

 

2

 

4 

2000-402

 

ROLL,ASM MIDDLE UHMW 20"

 

1

 

3000-306

 

NUT, HEX 1/4-20

 

2

 

19 

3000-300

 

NUT, FLANGE 8-32

 

9

 

20 

3000-102

 

WASHER, LOCK SPLIT 5/16

 

7

 

21 

3000-405

 

SCREW, 5/16-18 X 1/2 HEXHD

 

7

 

56 

4000-300

 

LEG TIP RUBBER

 

4

 

57 

4000-011

 

SPACER .50ID X .78OD X .123 PL

 

1

 

58 

3000-225

 

WASHER, NYLATRON 1.50

 

3

 

59 

2000-630

 

SPROCKET 41B11H IDLER 

W/BUSHING

 

2000-408

 

SHAFT, MIDDLE 20

 

1

 

A 

2000-457 

ROLL SYNTHETIC/PIPE 20"

 

1

 

22 

2000-418

 

SPACER TUBING

 

4

 

2000-430

 

SPROCKET 41B11H IDLER

 

1

 

4000-550

 

BUSHING, GARLOCK

 

1

 

UNLESS OTHERWISE SPECIFIED: 

SOMERSET INDUSTRIES, INC. 

A 

NORTH BILLERICA, MA 01862 

2000-403 

PIPE ROLL 21.110

 

1

 

2000-451 

ROLL ETF 00039TIVAR 20.125

 

1

 

60 

4000-252

 

SPRING, EXTENSION, 4LG X .5 DIA.

 

X .063

 

 
 

DIMENSIONS ARE IN INCHES [MILLIMETER] 

.XX 

.015     [   .4] 

.XXX       .005     [    .13] 

FRACTIONAL   1/32 [  .8] 

.XXXX    .0005    [    .013] 

ANGULAR:     1 

TITLE: 

 

2000 EXPLODED 

4000-100

 

BEARING, R12RS ROLL

 

2

 

61 

2000-428

 

ARM, IDLER

 

1

 

PROPRIETARY AND CONFIDENTIAL

 

INTERPRET DRAWING PER: 

NAME 

DATE 

2000-412

 

SPROCKET 41B18H ROLL

 

1

 

2000-316 

DISC MIDDLE COMPLETE

 

1

 

62 

4000-303

 

LEG, BUMPER

 

1

 

THE INFORMATION CONTAINED IN THIS 
DRAWING AND ASSOCIATED CAD DATA 
FILES IS THE SOLE PROPERTY OF 
SOMERSET INDUSTRIES. IT MAY NOT 
BE REPRODUCED IN PART, OR AS A

 

ANSI Y14.5M - 1982 

MATERIAL 

SEE NOTES 

FINISH 

DRAWN 

CHECKED 

ENG APPR. 

G. HURLEY 12/18/2012 

 

SIZE 

D

 

 

DWG.  NO. 

2000-PART 

 

REV 

C 

2000-319 

DISC, MIDDLE

 

1

 

WHOLE, OR SENT TO ANY OTHER VENDOR, 
WITHOUT THE EXPRESS WRITTEN 
CONSENT OF SOMERSET INDUSTRIES.

 

DATABASE:SOLIDWORKS 

MFG APPR. 

Q.A. 

SCALE: 1:2.5

WEIGHT  

N/A 

SHEET 2 OF 2 

8 

7 

6 

5 

4 

3 

2 

1 

Summary of Contents for CDR-1550

Page 1: ...UNPLUGGING THE ELECTRICAL CORD FROM THE POWER SUPPLY KEEP YOUR FINGERS AND HANDS FROM THE ROLLER AREA WHEN OPERATING OR SERVICING THE MACHINE DO NOT OPERATE THE MACHINE WITHOUT THE GUARDS IN PLACE IF THE MACHINE KEEPS RUNNING WITH SAFETY GUARDS REMOVED IMMEDIETLY PRESS THE STOP BUTTON AND REMOVE THE PLUG FROM THE POWER SOURCE CALL THE FACTORY OR A QUALIFIED SERVICE REPRESENTATIVE DO NOT ATTEMPT TO...

Page 2: ... the final product is determined by the gap between the rollers Machines leaving the factory are adjusted as follows The top roll dial is aligned with the number 4 The bottom roll dial is aligned with the number 2 If these numbers are not correct or your product requires other adjustments please make adjustments as follows Loosen the bottom clamping knob Move the handle such that the dial points c...

Page 3: ...ottom roll settings This set up will give you the most success for getting a perfectly round piece of dough If dough does not slide easily on the discharge trays dust the trays with flour If the dough tears or the machine makes a thumping sound this indicates that the dough is too thick to go through that particular setting of the rollers which means your roller adjustment has to be opened more or...

Page 4: ...loth DO NOT USE WATER WITH THE CLOTH APPLY A THIN FILM OF COOKING OIL WITH A CLOTH 2 Brush or wipe the sides of the machine and the trays 3 Clean all the scrapers and verify they are not worn 4 All beveled edges should be smooth and not knicked 5 Install the scrapers in the opposite order of removal 6 Close the safety cover and secure it with the two thumb screws 7 Press the green start switch whe...

Page 5: ...h up against the middle roll Scraper 2 3 Scraper 4 2 3 attach to one another The 2 scraper lies on top of the scraper pins and the beveled edge pushes towards the top roll The springs fromthe 2 scraper attach to the 3 Scraper forcing the slots in the shaft to go inside the scraper pins The 3 beveled edge pushes against the middle roll and acts as a guard also 4 is located under the discharge traya...

Page 6: ...oes not start 1 Check if the AC Power is available 2 Is the plug connected 3 Make sure the cover is down securely 4 All scrapers are installed properly If rolls ever start to squeal due to dryness remove and clean the scraper blades thoroughly and rub the beveled edge with cooking oil like vegetable or canola This technique will remove the squealing sound you get from friction between the roller a...

Page 7: ...NGULAR 1 SOMERSET INDUSTRIES INC A NORTH BILLERICA MA 01862 TITLE 2000 EXPLODED PROPRIETARYANDCONFIDENTIAL INTERPRET DRAWING PER NAME DATE 10 56 1 54 THE INFORMATION CONTAINED IN THIS DRAWING AND ASSOCIATED CAD DATA FILES IS THE SOLE PROPERTY OF SOMERSET INDUSTRIES IT MAY NOT BE REPRODUCED IN PART OR AS A ANSI Y14 5M 1982 MATERIAL SEE NOTES FINISH DRAWN CHECKED ENG APPR G HURLEY 12 18 2012 SIZE D ...

Page 8: ...ANGE 5 16 18 4 2000 019 BASE MOTOR W STUDS 1 2000 018 BASE MOTOR 1 3010 215 PEM FH 518 8 ZI 9 37 3000 305 NUT FLANGE 5 16 18 9 38 5000 276 BUSHING 90 STR REL HEYCO1320 1 39 5000 278 BUSHING FINGER 625 HOLE 1 ITEM NO PART NUMBER DESCRIPTION QTY 63 5000 272 CABLETIE 3M 5 64 3000 104 WASHER LOCKSPLIT 4 4 65 5000 261 ORANGEWIRENUT 5 F E D C 4000 100 BEARING R12RS ROLL 2 2000 412 SPROCKET 41B18H ROLL 1...

Page 9: ...005 013 ANGULAR 1 SOMERSET INDUSTRIES INC A NORTH BILLERICA MA 01862 TITLE 1550 EXPLODED PROPRIETARYANDCONFIDENTIAL INTERPRET DRAWING PER NAME DATE 60 THE INFORMATION CONTAINED IN THIS DRAWING AND ASSOCIATED CAD DATA FILES IS THE SOLE PROPERTY OF SOMERSET INDUSTRIES IT MAY NOT BE REPRODUCED IN PART OR AS A ANSI Y14 5M 1982 MATERIAL SEE NOTES FINISH DRAWN CHECKED ENG APPR G HURLEY 12 18 2012 SIZE D...

Page 10: ...039TIVAR 20 125 1 4000 100 BEARING R12RS ROLL 2 C 2000 412 SPROCKET 41B18H ROLL 1 2000 318 DISC TOP COMPLETE 1 2000 320 DISC TOP 1 2000 023 BRACKET DISC 2 3000 225 WASHER NYLATRON 1 50 2 3010 302 PIN 21S 187 125 2 2000 411 ECCENTRIC UNIVERSAL 2 3 1550 401 ROLL ASM LOWER 1 1550 407 SHAFT UPPER AND LOWER 1 1500 450 ROLL SYNTHETIC PIPE 1 1500 403 PIPE ROLL 1 B 1500 451 ROLL ETF 00039TIVAR 20 125 1 40...

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