SOLZAIMA Hidro 12 Instruction Manual Download

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18.

Maintenance Guide Level

Figure 61 - Maintenance guide label

Note:

The safety warnings sticker label is attached from factory to the unit’s pellet lid,

in the Portuguese language. Attached to the manual you will find other language

versions of the sticker labels (Spanish, English, French and Italian). If necessary,
remove the Portuguese language label and replace it with the label in your country’s

language.

Summary of Contents for Hidro 12

Page 1: ...tove English Instruction Manual Models Hidro 12 Hidro 17 Hidro 23 Read these instructions carefully before installing using and servicing the unit This instruction manual is provided with the product Mod 1016 B ...

Page 2: ...pean standards must be observed when installing operating and servicing the unit For assistance please contact your unit s supplier or installer You must have the wood pellet stove serial number located on the identification plate on unit s back panel and on the sticker on the plastic cover of this manual ready The technical service must be performed by the unit Installer or Supplier except on sit...

Page 3: ...ey 14 6 Hydraulic Installation 16 6 1 Operating mode for radiator buffer tank 16 7 Fuel 17 8 Using the Free Standing Pellet Fire 18 9 Remote Control 20 9 1 Remote control and display 20 9 1 Display information summary 21 9 1 1 Menu 21 9 1 2 Water temperature 22 9 1 3 Date 22 9 1 4 Timer 25 9 1 5 Sleep this menu is displayed only while the unit is operating 29 9 1 6 Info 30 9 1 7 Settings Menu 33 9...

Page 4: ...dation List Columbus Control 66 13 Operating the unit 69 13 1 Stop 69 13 2 Turning off the unit 69 14 Instruction for installing the casings 70 14 1 Installation of the casings Hidro 12 70 14 2 Installation of the casings Hidro 17 and Hidro 23 74 14 2 1 Casings Fuji Oak Himalaia and K2 76 14 2 2 Casings Douro 78 14 3 Pellet reservoir lid 81 14 4 Filling the pellet reservoir 81 15 Installation and ...

Page 5: ...pplicable to Columbus electronics 105 21 Hydraulic Pumps 106 21 1 UPM3 FLEX AS 15 70 130mm 106 21 2 Pump Wilo 15 130 7 50 108 22 Life Cycle of a Free Standing Fire Unit 116 23 Sustainability 116 24 Warranty 117 24 1 Model specific conditions 117 24 2 Warranty general conditions 117 25 Annexes 126 25 1 Timer weekly programming Not applicable to Columbus electronics 126 25 2 Flow chart Hidro 12 127 ...

Page 6: ... network of partners Solzaima is today leader in the production of biomass heating whose best examples are the recuperators of central heating to water and its range of salamanders to pellets We annually equip more than 20 000 homes with biomass heating solutions It signals that consumer are aware of the most environmentally friendly and economical solutions Solzaima has ISO9001 2015 Quality Certi...

Page 7: ... unpacking the unit please refer to the illustrations below First remove the retractable bag containing the cardboard box Figure 1 a Then pull the cardboard box out Figure 1 b by lifting it and remove the bag containing the free standing fire unit Figure 1 c and the Styrofoam plates Finally unscrew the four parts securing the unit to the wood pallet Figure 1 d and Figure 1 e a b c Figure 1 Unpacki...

Page 8: ...he salesperson from whom you purchased the unit All the unit s components guarantee its operation and energy efficiency and should only be replaced with original parts provided by an authorised technical assistance centre The unit must be serviced at least once a year by the installation engineer This manual is provided with the product Please keep it close to the unit 2 1 For your safety we recom...

Page 9: ...ion and the room will be filled with smoke For this reason you should have a natural fume extraction system like a chimney available Solzaima offers you an optional safety system which allows the Free Standing Fire unit to be connected to a UPS so that during any power failure the fume extractor will still operate until complete extraction of all the fumes If you intend to use the Free Standing Fi...

Page 10: ...you should call the fire department Close the doors and windows or partition where the fire has flared Disconnect the electric current and close the gas before leaving your home Once outside you must wait for the firefighters and be ready to give you the following information location of the fire possible materials that are burning and what they can do to prevent the progression of fire ...

Page 11: ...ltage 230 230 230 V Nominal frequency 50 50 50 Hz Thermal yield at rated thermal power 92 0 90 9 89 2 Thermal yield at reduced thermal power 95 0 93 8 93 8 Combustion gas flow max 21 0 6 9 6 9 g s Combustion gas flow min 44 0 33 7 18 8 g s Max gas temperature 108 126 5 153 4 ºC Min gas temperature 62 66 66 ºC CO emissions at rated thermal power 0 0136 0 0162 0 0200 CO emissions at reduced thermal ...

Page 12: ...standing pellet fire unit Hidro 12 Front Side Rear Top Figure 3 Dimensions of the free standing pellet fire unit Hidro 17 Himalaia Table 2 Dimensions of the free standing pellet fire unit Hidro 17 Model Douro Fuji Himalaia K2 Dimension W mm 595 626 626 704 ...

Page 13: ...free standing pellet fire unit Hidro 23 K2 Table 3 Dimensions of the free standing pellet fire unit Hidro 23 Figure 5 Hydraulic connections of the free standing pellet fire unit Hidro 12 Fuji Model Douro Fuji Himalaia K2 Dimension W mm 663 644 644 746 ...

Page 14: ...8 Figure 6 Hydraulic connections of the free standing pellet fire unit Hidro 17 Himalaia Figure 7 Hydraulic connections of the free standing pellet fire unit Hidro 23 K2 ...

Page 15: ...00mm wide Hidro 17 or Hidro 23 duct between the combustion gas output and the outgoing fume extraction duct of the building e g chimney check diagrams point 5 If a tube is used for combustion air inlet from the outside it shall be no longer than 60cm horizontally or present offsets such as bends Perform the hydraulic installation Connect the 230VAC power cable to a grounded socket The surface of t...

Page 16: ...nstallation WARNING Keep combustible and flammable materials at a safe distance 5 2 Installation of ducts and fume extraction systems The exhaust pipe must have been designed for this purpose in compliance to the location requirements and in accordance with any applicable regulations Important An inspection T with an airtight lid must be attached to the exhaust pipe of the unit to allow the regula...

Page 17: ...ion of the free standing pellet fire without a chimney should be performed as illustrated in Figure 10 equipped with an exhaust pipe with a minimum diameter of 80 mm for the Hidro 12 and 100 mm for the Hidro 17 and Hidro 23 model directly outside and over the roof Double walled stainless steel insulated pipes must be used and properly fastened to avoid condensation A T tube must be installed at th...

Page 18: ...12 Figure 11 specifies the basic requirements for installing the chimney to the unit a b ...

Page 19: ... properly Fume duct material The tubing must consist of 0 5 mm thick rigid stainless steel with fastening joints attaching the different sections and accessories Insulation The fume ducts must be double walled and insulated to make sure that fumes do not cool down going outwards which would cause an inadequate circulation and condensation that may damage the unit Output T tube Always attach to the...

Page 20: ...the residence has an air exhaust system installed e g kitchen extractor fan a top ventilation section must be installed suitable to accommodate the different air exhaust units systems that exist in the house The installation of the unit on locations near kitchen exhaust fans or fume extractors may prevent the unit from operating properly 5 4 Installation with a chimney As shown in Figure 12 the un...

Page 21: ... point We do not recommend that you use the unit in rough weather conditions that may seriously impact the draught particularly with very strong winds If you do not use the unit for a long time check it to make sure that the flue pipes are clear before lighting the fire Inspection ...

Page 22: ...in the quantity recommended by the manufacturer If the unit installation or the fluid pipes are installed are likely to freeze the installation engineer must add to the circulating fluid the amount of antifreeze product recommended by the manufacturer to avoid freezing at the estimated minimum temperature 6 1 Operating mode for radiator buffer tank IMPORTANT The boiler is programmed to work direct...

Page 23: ...l reduce the efficiency of the unit and cause deficient combustion Only certified pellets should be used and a sample must be tested before buying large bulks The physicochemical properties of the pellets namely calibre friction density and chemical composition may vary within specific tolerances and across manufacturers Please note that this may cause changes to the feeding process and consequent...

Page 24: ...ing Ensure the unit is properly connected to the power mains using the 230V AC power cable Figure 13 Electric power plug Check if the pellet reservoir is supplied with pellets Inside the pellet reservoir is a safety grid to prevent users from reaching the worm screw Ensure that before each ignition the burner is clear The unit s combustion chamber and panel door are made of iron plate painted with...

Page 25: ...om e g gas units braziers extractors etc these should not be used simultaneously with the unit This Free Standing Pellet Fire unit has a probe for measuring the room temperature This probe is attached to the grid at the rear panel Figure 14 For a good reading of the room temperature avoid the contact between the end of the probe and the unit surfaces You may also attach the probe to the wall besid...

Page 26: ... and exit menus esc d Key to scroll the menus to the left to increase and reduce the fan flow and increase or reduce the set point temperature b Key to access menus and confirmation key ok e Key to scroll menus to the right and increasing and to reduce the unit s power c Key to start stop the unit and reset error messages ON OFF MENU MODE ESC 20 5ºC 16 03 OFF OK ...

Page 27: ...til reaching a temperature of 1ºC above the temperature selected set point temperature Upon reaching the set temperature the unit changes to minimum operating power The set point temperature can be set between 5 and 40ºC by pressing the and keys Manu mode in this mode the unit will run at the speed selected with the key which may vary between 1 minimum operating speed and 5 maximum operating speed...

Page 28: ...ure and then ok to confirm Press the key to go to the Temperatura de sanitários Bathroom Temperature menu Note in the equipment the water temperature can be regulated by the user water set point temperature between 50 and 80ºC Bathroom temperature this mode is disabled 9 1 3 Date To set the Date press the Menu key twice and Data Date appears on the display Press set to see the menu ON OFF OF F OK ...

Page 29: ...ss the or key to select the desired month and then ok to confirm Press the key to go to the Dia do Mês Day of the month menu Day of the month To set the Day of the month press set The display starts to flash Press the or key to select the desired day and then ok to confirm Press the key to go to the Dia Day menu ON OFF OF F OK OFF MENU OFF MODE OFF ESC OFF MAN AUT OFF esc 4 Set Mês ON OFF OF F OK ...

Page 30: ... to select the desired time and then ok to confirm Press the key to go to the Minutos Minutes menu Minutes To set the Minutes press set The display starts to flash Press the or key to select the desired minutes and then ok to confirm Press the esc key to exit Press the key to go to the next menu and the Crono Timer menu appears ON OFF OF F OK OFF MENU OFF MODE OFF ESC OFF MAN AUT OFF esc 16 Set Ho...

Page 31: ... the profile load menu or by the daily programmer P1 to P6 only one option can be active they do not work simultaneously Press the key to scroll to the Carga Perfil Profile Load menu There are 10 weekly programmes available on the Timer see item 24 in the annexes The selected programme runs from Monday to Friday and from Saturday to Sunday Press set the display starts to flash Press the or key to ...

Page 32: ...ammes for each day of the week To set up programmes P1 to P6 select the desired programme using the and keys and press set to select The Habilitação Activation menu appears can only be enabled after time scheduling Press the key to go to the H Inicio Star Time menu To set the starting time for Programme P1 press set The display starts to flash Press the or key to select the time and then press ok ...

Page 33: ...gured within the same day To set the set point temperature for Programme P1 press Set The display starts to flash Press the or key to select the desired temperature followed by Ok to confirm Press the key to go to the P1 Temp Água P1 Water Temp menu To select the set point water temperature in program P1 press set and start flashing press or to select the desired temperature press ok to confirm va...

Page 34: ...Press ok to confirm the selection Press the esc key to go to the P1 Dia P1 Day menu Press esc twice and then to access the Configurações Configuration menu Press set again and when flashing press the or keys to select On or Off Press ok to confirm your choice Repeat the above steps for programmes P2 to P6 To activate Timer mode press esc once and then until you find the Activation menu press the s...

Page 35: ...ono prog 9 1 5 Sleep this menu is displayed only while the unit is operating The Sleep menu allows you to setup the time you want the unit to turn off Press set The display starts to flash Select the desired time using the and keys After choosing the time press ok to confirm Press esc to return to the menu and to go to the info menu ON OFF OF F OK OFF MENU OFF MODE OFF ESC OFF MAN AUT OFF esc OFF ...

Page 36: ...igo de Segurança Security Code menu Software code Security firmware Press the key to scroll to the Código Display Display Code menu Software code Display firmware Press the key to scroll to the Código de Parâmetros Parameter Code menu ON OFF OF F OK OFF MENU OFF MODE OFF ESC OFF MAN AUT OFF esc 520420 ódigo Seguranç ON OFF OF F OK OFF MENU OFF MODE OFF ESC OFF MAN AUT OFF esc 500308 Código Display...

Page 37: ...rvicing The number of hours at which the next servicing should take place Very Important When the machine is close to service hours it is recommended to call an accredited technician to perform its maintenance This menu shows the phase status of the free standing fire ON OFF OF F OK OFF MENU OFF MODE OFF ESC OFF MAN AUT OFF esc 144 de Funcioname ON OFF OF F OK OFF MENU OFF MODE OFF ESC OFF MAN AUT...

Page 38: ...cal pellet consumption Fume temperature Worm drive rotation On time ON OFF OF F OK OFF MENU OFF MODE OFF ESC OFF MAN AUT OFF esc 40 lpm xo de Ar Medid ON OFF OF F OK OFF MENU OFF MODE OFF ESC OFF MAN AUT OFF esc 18ºC emperatura Fum ON OFF OK MENU MODE ESC MAN AUT esc 0 rpm Set Rotações Expulsor ...

Page 39: ... Nl Dutch Gr Greek Tr Turkish It Italian En English Fr French Es Spanish De German Press ok to confirm Press the key scroll goes to the Eco menu Eco mode When the ECO mode is enabled at the same time as the Thermostat feature the unit will operate at maximum power until the thermostat opens contact NO The unit then will operate at minimum power for a present period of time Shutdown delay time ON O...

Page 40: ... To enable the eco mode press set The display starts to flash To activate the eco mode press set The display starts to flash Select On or Off using the and keys Press set to confirm the selection Press esc to return to the previous menu and then press to go to the Iluminação Lighting menu Lighting To select lit screen press set The display starts to flash Press the or key to select the time for th...

Page 41: ...ess the or key to select ºC ºF or Auto and then ok to confirm Press the key to go to the Combustion recipe menu Combustion recipe Press set to display the Combustão receita Combustion recipe menu Pellet This feature allows the user to increase or decrease up to 25 the pellet quantity during the start up and power process Press set The display starts to flash Press or to increase or decrease betwee...

Page 42: ...ch unit must be multiplied by 2 5 to obtain the correct percentage Press ok to confirm Press esc to return to the Receita de pellets Pellet recipe menu and then press to go to the Carga pellet Pellet loading menu Pellet loading this function only appears when the machine is switched Off This feature allows you to enable the worm drive to fill the channel when it is empty to keep the unit running P...

Page 43: ...en once to switch to the Active Pump menu Active Pump this function only appears with the machine in Off This function allows the water pump to be driven manually Press set and the message enabled appears Press the esc key once and then to go to the Technical Menu menu The technical menu is not available to the end user 9 1 8 Technical Menu This feature allows the user to adjust the unit s differe...

Page 44: ...s Ok to confirm the numbers 00 start to flash Using the and keys select the desired number Confirm by pressing OK to go to the Configuração Settings menu Note The password is only provided to authorised technicians ON OFF OF F OK OFF MENU OFF MODE OFF ESC OFF MAN AUT OFF esc A 00 Ok Password ...

Page 45: ...or is open lack of draught or extractor fault for 180 sec Close the door and clear the error message on the faulty pressure regulator Obstruction of the exhaust pipe or faulty extractor Air mass probe A06 40 Ipm delta for 3600 sec Pipes with insufficient extraction or obstructed pipes The door is open A07 Door open for 120 seconds Close the door clear the error message Faulty air mass sensor Fume ...

Page 46: ... the unit has exceeded 2100 operating hours In this case the client must perform the unit s maintenance procedure following the instruction on the Technical Manual Once this procedure is completed the hour meter may be reset to clear the waning message This message does not impact the normal operation of the unit It is simply a warning Important notice The errors can be reset only when the error i...

Page 47: ... indicates the OFF status of the stove and can also indicate the chrono activation system errors selected combustion power selected ventilation power current room temperature and selected room temperature set point In the Home Page by pressing the key P1 it s possible to exit the menu submenu P2 it s possible to switch on the equipment or switch off the equipment The same button allows the errors ...

Page 48: ... ON Weekly Mode ON or Weekend Mode ON When this LED is active it means that the required room temperature has been reached Summer Winter THE STOVE MUST ALWAYS BE DEACTIVATED IN THE SAME WAY IT WAS ACTIVATED THE EQUIPMENT MUST NEVER BE UNPLUGGED DURING THE ACTIVATION PROCESS 11 2 Settings Menu 11 2 1 Language By pressing the P3 key for 3 seconds you will display the Settings Service Display and Sys...

Page 49: ...guage submenu with the P6 key and to validate the entry in this submenu the P3 key Within this submenu with P4 and P6 select the required language and press P3 again to confirm To exit the Language menu press the P1 key ...

Page 50: ...cess the Settings menu by pressing again on P3 to enter this menu Use the P3 key to select Date and Time In the Date and Time menu select Time with the P4 and P6 keys and press the P3 key the time will appear in editable mode flashing with P4 and P6 select the correct time and press P3 to validate ...

Page 51: ...date Date In the same menu select Day with the P4 and P6 keys and press P3 the day will appear in editable mode flashing with P4 and P6 select the correct day and press P3 to validate To edit the Month you must use the P4 and P6 keys to select this information and then P3 the month will appear in editable mode with P4 and P6 select the desired month and then press P3 again to validate ...

Page 52: ... in editable mode With P4 and P6 select the desired year and press P3 to validate THE DAY OF THE WEEK SUNDAY TO SATURDAY CHANGES ACCORDING TO THE DAY OF THE WEEK SELECTED 11 2 3 Summer Winter not applicable From the main screen by pressing for 3 seconds the P3 key you can access the Settings menu by pressing again on P3 to enter this menu ...

Page 53: ... winter mode this menu allows you to modify the functioning of the control unit according to the season Use the P3 key to validate the choice 11 3 Display Menu By pressing the P3 key for 3 seconds you will see the Settings Service Display and System menus Use the P4 and P6 keys to select the required menu and then press P3 to confirm the choice in this case the Display menu ...

Page 54: ...ion with the P4 and P6 keys you can set the contrast between 0 and 30 for your screen To return to the Display menu press P1 11 3 2 Min Brightness In the Display menu with P4 and P6 select the Min Brightness function by pressing on the P3 key With the P4 and P6 keys you can set the brightness between 0 and 20 for your display To return to the Display menu press P1 ...

Page 55: ...can activate or deactivate the screen lock To return to the Display menu press P1 11 3 4 Firmware Codes In the Display menu with P4 and P6 select the Firmware codes function by pressing on the P3 key This function for reference only allows you to see the communication address of the control board type of control board and firmware version ...

Page 56: ...e and System menus 11 4 Service Menu By pressing the P3 key for 3 seconds you will display the Settings Service Display and System menus Use the P4 and P6 keys to select the required menu and then press P3 to confirm the choice in this case the Service menu The following functions are available in this menu ...

Page 57: ...g the working hours the number of ignitions and the number of failed ignitions Using the P4 and P6 keys select the submenu you wish to consult and press P3 to validate To return to the Service menu press P1 11 4 2 Error List In the Service menu with P4 and P6 select the submenu Error list pressing the P3 key to validate ...

Page 58: ...curred are displayed To return to the Service menu press P1 11 4 3 Secondary Information In the Service menu select the Secondary Information submenu with P4 and P6 and then press the P3 key In this function you can check the product code the status of the fan the auger the heating fan and the status of the outputs ...

Page 59: ...status of the inputs Whether the input status is open 0 or closed 1 11 4 4 Cleaning Reset In the Service menu with P4 and P6 select the Cleaning Reset function by pressing on the P3 key In this function you can switch this function on or off To return to the Service menu press P1 ...

Page 60: ... menu with P4 and P6 select the Auger Calibration submenu pressing the P3 key to validate In this submenu using the P4 and P6 buttons you can adjust the quantity of pellets to be fed between 7 14 and 7 14 To return to the Service menu press P1 ...

Page 61: ... Calibration by pressing on the P3 key In this submenu with the keys P4 and P6 you can adjust the fan speed between 7 21 and 7 21 To return to the Service menu press P1 11 4 7 Automatic Power In the Service menu with P4 and P6 select the Automatic Power submenu by pressing the P3 key ...

Page 62: ...be visible With P4 and P6 you must select On or OFF and validate the choice with the P3 key 11 4 8 Manual Load Select Manual Load with the P3 key to validate the entry in this submenu This function activates the pellet manual loading Pressing the P1 key twice will take you back to the main menus Settings Display Service and System Menu ...

Page 63: ...access the following menus Power Thermostats and Chrono Use the P4 and P6 keys to select the required menu and then press P3 to confirm the choice in this case the Power menu 11 5 1 Pellet Select Pellet with the P3 key to validate the entry in this submenu With the P4 and P6 keys you can modify the combustion power of the system ...

Page 64: ...e your changes and use P1 to go back 11 6 Thermostats Menu Press key P3 to access the Thermostats menu using key P6 and then press on P3 to validate the choice of this menu In this menu select the Boiler submenu using the P3 key ...

Page 65: ... day of the week you want and set up to 3 different times for the respective day weekly you can select up to 3 times during a day the same program will be applied every day of the week and weekend you can select 3 times during the day for weekdays and weekends In the main screen press the P3 key to access the menus Power Thermostats and Chrono Use the P4 and P6 keys to select the Chrono menu and t...

Page 66: ...elect Daily Weekly or Weekend You must press P3 to validate your choice For the Daily programme you must use the P4 and P6 keys to select the day of the week in this case the programme for Monday and then press P3 to validate your choice ...

Page 67: ...image above the system will turn on at 20 30 on Monday and will turn off at 06 30 on Tuesday When programs are developed around midnight with the intention of starting operation the day before and finishing operation the next day it will be relevant Set the OFF time of the day before at 23 59 Set the ON time for the next day at 00 00 For the Weekly programme the programmes are the same for every d...

Page 68: ...en use the P3 key to save Repeat this process for the time at which the unit is to shut down using P4 and P6 Finally activate the interval by pressing P5 and a check mark will appear to the right of the interval For the Weekend programme you must with the P4 and P6 keys select Weekend and press P3 to validate your choice ...

Page 69: ...to save Repeat this process for the time at which the unit is to shut down using P4 and P6 Finally activate the interval by pressing P5 and a check mark will appear to the right of the interval AFTER DEFINING THE PROGRAMMES IT IS NECESSARY TO DEFINE WHICH MODE YOU WANT TO ACTIVATE In the main screen press the P3 key to access the menus Power Thermostats and Chrono Use the P4 and P6 keys to select ...

Page 70: ...ctivate deactivate the choice and P3 to save the changes After activating the mode the main screen will have Led D W or WE active in the upper right corner 11 8 Info Menu In this menu the user can view some information about the device such as measured values and aspects relating to the electronics In the initial menu press the P5 key once and the menu will appear ...

Page 71: ...t tells you the rotation speed of the fan Auger s Read in seconds and within 4 seconds the auger is active and feeding pellet to the burner Service h Read in hour s shows the number of hours remaining to show faults due to lack of maintenance These must be reset by the technical service during maintenance The maintenance period must respect the kilos of pellets burned Working hours h Read in hours...

Page 72: ...E SHUTDOWN OF THE EQUIPMENT To switch off the device in case of emergency you must do the normal shutdown of the equipment To do this press the off button for 3 seconds and allow it to deactivate until the word off appears on the display All alarms cause the machine to switch off with information about the error and activation of the alarm led It will be necessary to reset the alarm and restart To...

Page 73: ...maximum if problem persists call for service Insufficient extraction Excess pellets Faulty smoke sensor Encoder fan error no Encoder signal Er07 No rpm signals Allows unlocking and working by voltage in a provisional way P25 0 Check connection Check that the fan is not blocked After remedying the fault you must select operating mode P25 2 again Encoder fan error Combustion Fan regulation failed Er...

Page 74: ...f voltage supply Er15 Lack of voltage supply for more than 50 min Check supply voltage with your electricity supplier Check the simultaneous use of electrical appliances In the event of a short power failure 10s the stove continues to operate normally If the system was in the ON state and the power failure occurs for more than 10s and less than 50 min the stove will switch on after blackout Commun...

Page 75: ...on for approximately 1 second You can choose between five pre set power levels The selected power is indicated on the display The initial power status at each start up will correspond to the power level set during the last cycle operation Important Note Before starting up the unit check to determine if the deflector plate is CORRECTLY positioned 13 1 Stop The stop sequence of the unit is started b...

Page 76: ... 12 17 and 23 equipment s IMPORTANT NOTICE Before installing the casings the machine must be switched off remove the mains plug 14 1 Installation of the casings Hidro 12 Two configurations of casings can be installed on the Hidro 12 unit Fuji Oak and Himalaia In order to assemble the casings the installer must have a star screwdriver PH2 screw available To assemble these models it is necessary tha...

Page 77: ...Din 7981 4 2x9 5 CO0704132501019 Figure 18 Kit Himalaia a First remove the upper part of the equipment undoing the pins 1 of the springs 2 existing in the structure by exerting force in the upwards direction Figure 19 Removing the top Hidro 12 1 2 2 1 ...

Page 78: ...of the casings Hidro 12 The front tabs of the casings 3 must be fitted into the slots at the front of the unit 4 The rear tabs 5 fit into the slots on the sides of the unit 6 Figure 21 Assembly of the casings Hidro 12 It should then be moved downwards so that the casings stay fixed 7 Figure 22 Assembly of the casings Hidro 12 3 4 5 6 7 ...

Page 79: ...ly of the casings Hidro 12 d Put the top back on the stove To ensure that the top is properly positioned it has four pins 1 at the bottom which must fit into the springs on the frame Important Note A small amount of force may be required to properly engage the pins in the frame Figure 24 Assembly of the casings Hidro 12 8 ...

Page 80: ... order to assemble the casings the installer must have a star screwdriver PH2 screw available To assemble these models it is necessary that each of the kits contain the following parts Fuji Oak Set of casings 10 Screws Din 7981 4 2x9 5 CO0704132501019 Figure 25 Kit Fuji Oak Himalaia Set of casings chosen colour 10 Screws Din 7981 4 2x9 5 CO0704132501019 Figure 26 Kit Himalaia ...

Page 81: ...75 K2 Set of casings chosen colour 10 Screws Din 7981 4 2x9 5 CO0704132501019 Figure 27 Kit K2 Douro Set of casings chosen colour 18 Screws Din 7981 4 2x9 5 CO0704132501019 Figure 28 Kit Douro ...

Page 82: ...cover 2 must be tightened Figure 29 Fitting the front cover Hidro 17 and Hidro 23 b Then to assemble the side covers you must fit the bottom holes of the covers 3 in the guides found on the bottom of the machine 4 Figure 30 Assembly of the casings Hidro 17 and Hidro 23 c You should slide the side casing downwards during assembly and then tighten it using four DIN 7981 screws 4 2x9 5 5 The same pro...

Page 83: ...32 Assembly of the casings Hidro 17 and Hidro 23 To ensure that the worktop is fitted correctly the worktop has six pins 6 at the bottom which must engage with the springs in the frame 7 A small amount of force may be required to correctly engage the pins in the frame Figure 33 Assembly of the casings Hidro 17 and Hidro 23 5 6 7 7 ...

Page 84: ...4 2x9 5 screws accessible through the upper part of the unit 1 and another two screws in the lower part of the front cover 2 must be tightened Figure 34 Fitting the front cover Hidro 17 and Hidro 23 b Next fit the top plate using four Din 7981 4 2x9 5 screws 3 Figure 35 Assembly of the casings Hidro 17 and Hidro 23 2 1 3 A ...

Page 85: ...ng two screws DIN 7981 4 2x9 5 4 Figure 36 Assembly of the casings Hidro 17 and Hidro 23 d You must also fasten the covers in the existing hole in the rear grille of the equipment with three screws DIN 7981 4 2x9 5 5 Repeat the same procedure for the two side covers Figure 37 Assembly of the casings Hidro 17 and Hidro 23 4 5 ...

Page 86: ...3 Important note if you have Douro 17 and Douro 23 covers in stock you may apply the side covers to the Hidro 17 and Hidro 23 machines However the upper front cover part A in Figure 38 must be ordered separately in the corresponding colour f To finish you must place the upper grid on the appliance 8 Figure 39 Assembly of the casings Hidro 17 and Hidro 23 6 7 8 A ...

Page 87: ...re 40 b a b Figure 40 Opening the lid 14 4 Filling the pellet reservoir 1 Open the pellet reservoir lid at the top of the unit as shown in Figure 40 2 Pour the pellets into the reservoir as shown in Figure 41 Figure 41 Refilling the pellet reservoir 3 Turn on the unit and close the lid pressing it down as shown in Figure 40 a ...

Page 88: ... To use the remote control you must install an interface Figure 42 c a b c Figure 42 Remote control programmable thermostat and connection interface both not included This board has two entries remote and therm to conect the chrono thermostat into the remote the user of the start closed contact NC and stop open contact NO the boiler If connecting into the thermostat This will only change the power...

Page 89: ...l the black and grey wires must be connected to the receiver as shown in the following figure Figure 44 Wired remote command connection 15 1 Instructions for remote control assembly 1 Turn off the unit at the power switch remove both the right side cover of the free standing pellet fire unit Figure 45 a and the plate with the micro joints Figure 45 b Colour legend CN grey N black C brown A blue ...

Page 90: ...84 a b 2 Remove the unit s terminals phase F and neutral N c 3 Rivet the terminals of the 220V wire supplying power to the transmitter d e ...

Page 91: ...erior of the unit Figure 45 g f g 5 Assemble the interface at the appropriate location on the unit and position the remote control On Off contact switch to remote Figure 45 h h i 6 Connect the interface cable to the electronic plate on the communication card Servizi 5J j Figure 45 Installation of the chrono thermostat ...

Page 92: ...3 of pellets Note However before cleaning the power of the unit must be turned off and the unit should be allowed to cold off to prevent any accident 16 2 Weekly Maintenance Hidro 12 To perform maintenance on the back boiler model clean the airflow pipes To do this raise the lid on the top of the unit Figure 46 and then lift the levers inside several times Figure 46 to make the dirt accumulated in...

Page 93: ...e unit door a b Figure 48 a Burning basket b Ash basket WARNING The maintenance task frequency depends on the quality of the pellets Note See the warning label and read the maintenance instructions in chapter 18 Hidro 17 and Hidro 23 To carry out this maintenance on the water version salamander the air passages must be cleaned To do this lift the lid on the upper part of the stove Figure 49 a and ...

Page 94: ...nterior Then remove the burner basket Figure 51 a and the ash basket Figure 51 b and vacuum the ashes out of both It is also necessary to clean the inside of the stove by opening the front trap as shown in Figure 53 Finally assemble the parts in the reverse order in which they were removed and close the door of the appliance a b Figure 51 a Burning basket b Ash basket ...

Page 95: ... the burning basket a b Figure 53 Cleaning the interior of the unit WARNING The maintenance task frequency depends on the quality of the pellets Note See the warning label and read the maintenance instructions in chapter 18 ...

Page 96: ...over and with the hoover remove the ash With the help of a steel brush 20 25 mm in diameter and 80 cm long clean the fume passage area Figure 54 Figure 54 Cleaning Vacuum the interior If it is found that the fume extraction is not being carried out under optimum conditions we recommend cleaning the extractor by vacuuming inside as indicated in Figure 55 a and Figure 55 b However this operation is ...

Page 97: ...he upper cover Figure 56 c and Figure 56 d Then pull the turbulators upwards Figure 56 e A hoover should be used to clean this area Figure 56 f and the inside of the pipes can be cleaned with a steel brush The removed turbulators should also be cleaned with a steel brush To put the turbulators back on proceed in the opposite way to that shown in the figures a b c d e f Figure 56 Cleaning the air f...

Page 98: ... remove the six wing nuts that secure each turbulator group Figure 57 b and Figure 57 c Then pull the turbulators upwards Figure 57 d Figure 57 e and Figure 57 f A hoover should be used to clean this area Figure 57 g and the inside of the pipes can be cleaned with a steel brush Figure 57 h The turbulators that have been removed should also be cleaned with a steel brush Figure 57 i To put the turbu...

Page 99: ...ors If it is found that fume extraction is not being carried out under the best conditions we recommend cleaning the extractor as shown in Figure 58 However this operation is recommended at least once a year a b Figure 58 a Remove the screws b Remove the extractor ...

Page 100: ...s so that no undesirable oxidation occurs The sealing ring is glued so should not be exposed to moisture from water or cleaning products Figure 59 Incorrect cleaning of the glass a b Figure 60 Cleaning of the glass a moisten a soft cloth with liquid b clean the glass with the cloth WARNING The maintenance task frequency depends on the quality of the pellets Note See the warning label and read the ...

Page 101: ... tasks that must be performed by authorised technicians only Please contact the person responsible for installing the unit To make sure the warranty remains valid the maintenance operations performed on this unit must comply with the frequency requirement specified in the manual and the service technician must fill and sign the maintenance log Client data Name Address Telephone Model Serial Number...

Page 102: ...96 ...

Page 103: ...97 ...

Page 104: ...98 ...

Page 105: ...l is attached from factory to the unit s pellet lid in the Portuguese language Attached to the manual you will find other language versions of the sticker labels Spanish English French and Italian If necessary remove the Portuguese language label and replace it with the label in your country s language ...

Page 106: ... an anti condensation valve is recommended for Hidro 12 Note The chrono thermostat should have 1 to 2 C of hysterisis Hydro independent On water temperature controlled regulation Modulating pump On Water sensing inhibition On Alternative hydro shutdown On Pump On 50 C Pump Off 50 C We can set change according to the customer s discretion to another temperature 1 1 ...

Page 107: ...nstallation of an anti condensation valve is recommended for Hidro 12 Example electrical connection of a thermostat ambient air monitoring of a differential thermostat connected to the deposit and three way valve to a relay box Figure 64 Electrical connection of a thermostat ambient air monitoring of a differential thermostat connected to the deposit and three way valve to a relay box 1 1 ...

Page 108: ...e and power level to 5 Modulating pump On Water sensing inhibition On Alternative hydro shutdown On Pump On 50 C Pump Off same or thermostat temperature 1 C below the temperature differential thermostat When using the generator with differential thermostat the machine must be connected in the CONNECTION Remote Calculation deposits of inertia the boilers for pellets it s recommended that the buffer...

Page 109: ...66 Connecting underfloor heating in conjunction with another boiler support and sanitary water combined with solar panel NOTE For Columbus electronics when connecting the stove to the inertia tank it is necessary to change the following parameters P77 04 A01 04 Contact technical support if necessary Symbology Figure 67 Symbology ...

Page 110: ...Electrical diagram of the Free Standing Pellet Fire unit 20 1 Electrical diagram Not applicable to Columbus electronics Figure 68 Electrical diagram Hidro 12 Figure 69 Electrical diagram Hidro 17 and Hidro 23 ...

Page 111: ...Figure 70 Electrical diagram Columbus electronics Pressure sensor Fume extractor encoder Stove probe Door microswitch Room thermostat Fume probe Fume extractor Resistance Pellet feeder motor Pump Pellet tank thermostat Pressostat Boiler thermostat Wi Fi connection ...

Page 112: ...Circulating pump performance graph User interface The user interface was designed with a single button a red green LED and four yellow LEDs Figure 72 User interface When the pump is operating the LED 1 is green 4 yellow LEDs indicate the current performance of the pump as shown in the following table LED s Botão ...

Page 113: ...pacity 75 100 Changing the setting of the pump Can be chosen between the view of the performance of pump and the view of settings just press the button once If you need to change the pump performance you must press the button for 2 seconds Figure 74 after this action the LEDs start blinking then you must press the button until the desired setting Table 9 after 10 seconds the display automatically ...

Page 114: ...ority the priority sequence is defined on table as follows Display Priority Alarm Action LED 1 red LED 5 yellow 1 Rotor is blocked Wait or deblock the shaft LED 1 red LED 4 yellow 2 Supply voltage too low Control the supply voltage LED 1 red LED 3 yellow 3 Electrical error Control the supply voltage or replace the pump Table 10 Alarms 21 2 Pump Wilo 15 130 7 50 The Wilo 15 130 7 50 circulator pump...

Page 115: ...ng the pump Observe the following points when installing the pump Figure 76 Note the direction arrow on the pump housing 1 Install glandless motor 2 horizontally without mechanical tension Place gaskets in the screwed connections Screw on threaded pipe unions Use an open end wrench to secure the pump against twisting and screw tightly to piping Re mount the thermal insulation shell if required Fig...

Page 116: ...in normal operation LED lights up flashes in case of a fault Display of selected control mode P v p c and constant speed the only mode available in Solzaima electronics Display of selected pump curve I II III within the control mode LED indicator combinations during the pump venting function manual restart and key lock Table 11 Indicator lights Operating button Press Select control mode Select pum...

Page 117: ...l modes and corresponding pump curves takes place in clockwise succession Press the operating button briefly approx 1 second LEDs display the set control mode and pump curve In the Solzaima s electronics it is only possible to select the green diagram corresponding to constant speed but 3 different speeds can be chosen Figure 78 Control mode ...

Page 118: ... minutes The top and bottom LED rows flash in turn at 1 second intervals To cancel press and hold the operating button for 3 seconds Manual restart The pump attempts an automatic restart upon detecting a blockage If the pump does not restart automatically Activate manual restart via the operating button press and hold for 5 seconds then release The restart function is initiated and lasts max 10 mi...

Page 119: ...s activated pump settings can no longer be changed The key lock is deactivated in the same manner as it is activated Figure 80 Lock unlock the button Activating factory setting The factory setting is activated by pressing and holding the operating button whilst switching off the pump Press and hold the operating button for at least 4 seconds All LEDs flash for 1 second The LEDs for the last settin...

Page 120: ...Solutions Lights up red Blocking Rotor blocked Activate manual restart or contact customer service Contacting winding Winding defective Flashes red Under overvoltage Power supply too low high on mains side Check mains voltage and operating conditions and request customer service Excessive module temperature Module interior too warm Short circuit Motor current too high Flashes red green Generator o...

Page 121: ...rate is identified on the x axis with the units in cubic metres per hour m3 h Depends on the power to be conditioned Constant velocity curves are present in the graph identified in I II and III The installer must set the required curve from the lowest to the highest speed by means of the required flow rate and the head loss of the installation The pumps run at the highest speed in the factory Figu...

Page 122: ...es to ensure an efficient carbon cycle management Solzaima makes all efforts to learn and to know the national forest park while efficiently responding to energy demands taking permanent care to maintain its biodiversity and natural wealth that are essential for the quality of life on our planet SOLZAIMA is a member of the Portuguese Sociedade Ponto Verde which manages packaging waste from product...

Page 123: ...r the effective activation of the legal warranty that benefits consumers from now on mentioned as Warranty This document does not affect the legal rights of warranty emerging from the purchase agreement whose purpose is the Product s 2 Product identification on witch rests the warranty The activation of the warranty presupposes prior and correct identification of the product object towards Solzaim...

Page 124: ... of the product 3 5 2 Thirty 30 days from the date of its detection in the case of professional use of the Product 3 6 In the pellet range equipments the commissioning service is required to activate the waranty It must be registered up to 3 months after the date of invoice or 100 hours of work of the product whichever occurs first 3 7 During the Warranty period referred to in paragraph 3 1 and fo...

Page 125: ... in places that contain chemicals in their atmosphere in saline or high humidity environments as mixing them with air may produce rapid corrosion in the combustion chamber In this type of environment it is especially recommended that the appliance be protected with anti corrosion products for this purpose especially during times of operation As a suggestion it is indicated the application of graph...

Page 126: ...t Warranty does not include damages caused by non use of such dielectric separators 3 14 The water or thermofluid used in the heating system hydro stoves boilers central heating stoves among others must comply with the legal requirements in force as well as guarantee the following physical and chemical characteristics absence of solid particles in suspension low level of conductivity residual hard...

Page 127: ...in direct contact with fire such as vermiculite supports deflector or protective plates vermiculite sealing lanyards burners ash drawers wood chips smoke registers ash grates whose wear is directly related to the conditions of use Degradation of the paint as well as corrosion due to degradation of the paint due to overloading of fuel use of an open drawer or excessive drainage of the installation ...

Page 128: ...ical Services of the brand and consequently without the explicit authorization of Solzaima SA 4 11 Damage caused by external agents rodents birds spiders etc atmospheric and or geological phenomena earthquakes storms frost hailstorms thunderstorms etc humid or saline aggressive environments such as proximity of the sea or river as well as those derived from excessive water pressure inadequate powe...

Page 129: ...al as well as points of access to the mechanical hydraulic and electronic components of the equipment and the installation When the installation does not allow immediate and safe access to the equipment the additional cost of access and security will always be borne by the Buyer The cost of disassembling and assembling boxes of plasterboard or masonry walls insulation or other elements such as chi...

Page 130: ...y Services performed out of scope Warranty The interventions carried out outside the scope of the Warranty and carried out by the official technical assistance service of Solzaima have a 6 month guarantee 9 Warranty Spare Parts provided by Solzaima The Parts supplied by Solzaima in the scope of the commercial sale of spare parts that is not incorporated in the equipment do not have warranty 10 Rep...

Page 131: ...petent court For the resolution of any dispute arising from the purchase and sale agreement having as object the products covered by the warranty the contracting parties attribute exclusive jurisdiction to the courts of the district of Águeda with express waiver of any other ...

Page 132: ... 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Mon Fri Sat Sun Mon Fri Sat Sun Mon Fri Sat Sun Mon Fri Sat Sun Mon Fri Sat Sun Mon Fri Sat Sun Mon Fri Sat Sun Mon Fri Sat Sun Mon Fri Sat Sun Fri Sat Sun P10 P04 P05 P06 P07 P08 P09 P03 Prog No P01 Days Daily programming P02 ...

Page 133: ...127 25 2 Flow chart Hidro 12 Flow chart 1 Lighting ...

Page 134: ...128 ...

Page 135: ...129 Flow chart 2 Disabling Note The circulator pump off below 40 C water temperature ...

Page 136: ...130 25 3 Flow chart Hidro 17 and Hidro 23 Flow chart 1 Lighting ...

Page 137: ...131 ...

Page 138: ...132 Flow chart 2 Disabling Note The circulator pump off below 40 C water temperature ...

Page 139: ...CI RESIDENZIALI CON POSSIBILITÀ DI ACQUA CALDA 4 Nome designação comercial registada e endereço de contacto do fabricante Nombre marca registrada y la dirección de contacto de lo fabricante Name registered trade name and contact address of the manufacturer Nom marque déposée et l adresse de contact du fabricant Nome denominazione commerciale registrata e Indirizzo del costruttore SOLZAIMA SA RUA D...

Page 140: ...ratura de superfície Temperatura de la superfície Surface temperature La température de surface Temperatura superficiale OK De acordo com relatório de ensaio De acuerdo com informe de la prueba According to the test report Selons le rapport d essai Secondo i rapporto di prova CEE 0257 19 1 Rv1 De acordo com os requisitos De acuerdo con los requisitos According to the requirements Selons les exigen...

Page 141: ...laterais frente topo posterior Distancia mínima a materiales combustibles laterales frente topo trasero Minimum distance to combustible materials side front top back Distance minimale aux matériaux combustibles côte avanta haut arrière Distanza mínima da materiali combustibili lato anteriore top posteriore 500 mm 1500 mm 1000 mm 300 mm 11 O desempenho do produto declarado nos pontos 1 e 2 é confor...

Page 142: ...esignação comercial registada e endereço de contacto do fabricante Nombre marca registrada y la dirección de contacto de lo fabricante Name registered trade name and contact address of the manufacturer Nom marque déposée et l adresse de contact du fabricant Nome denominazione commerciale registrata e Indirizzo del costruttore SOLZAIMA SA RUA DOS OUTARELOS Nº111 3750 362 BELAZAIMA DO CHÃO ÁGUEDA PO...

Page 143: ...lose OK De acordo com relatório de ensaio De acuerdo com informe de la prueba According to the test report Selons le rapport d essai Secondo i rapporto di prova K15032015T1 CEE 0257 19 1 Rv1 De acordo com o Anexo ZA 1 EN14785 De acuerdo con lo Anexo ZA 1 EN14785 According to the Annex ZA 1 EN14785 Selons le Annexe ZA 1 EN14785 Secondo l allegato ZA 1 EN14785 Temperatura de superfície Temperatura d...

Page 144: ...bilité Durabilità OK De acordo com relatório de ensaio De acuerdo com informe de la prueba According to the test report Selons le rapport d essai Secondo i rapporto di prova K15032015T1 CEE 0257 19 1 Rv1 De acordo com os requisitos De acuerdo con los requisitos According to the requirements Selons les exigences Secondo i requisiti 4 2 EN14785 10 Distância mínima a materiais combustíveis laterais f...

Page 145: ...A CALDA 4 Nome designação comercial registada e endereço de contacto do fabricante Nombre marca registrada y la dirección de contacto de lo fabricante Name registered trade name and contact address of the manufacturer Nom marque déposée et l adresse de contact du fabricant Nome denominazione commerciale registrata e Indirizzo del costruttore SOLZAIMA SA RUA DOS OUTARELOS Nº111 3750 362 BELAZAIMA D...

Page 146: ...port d essai Secondo i rapporto di prova K15032015T1 De acordo com o Anexo ZA 1 EN14785 De acuerdo con lo Anexo ZA 1 EN14785 According to the Annex ZA 1 EN14785 Selons le Annexe ZA 1 EN14785 Secondo l allegato ZA 1 EN14785 Temperatura de superfície Temperatura de la superfície Surface temperature La température de surface Temperatura superficiale OK De acordo com relatório de ensaio De acuerdo com...

Page 147: ...i prova K15032015T1 De acordo com os requisitos De acuerdo con los requisitos According to the requirements Selons les exigences Secondo i requisiti 4 2 EN14785 10 Distância mínima a materiais combustíveis laterais frente topo posterior Distancia mínima a materiales combustibles laterales frente topo trasero Minimum distance to combustible materials side front top back Distance minimale aux matéri...

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SOLZAIMA Hidro 12, Instruction Manual

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