Solon Black 160/05 Assembly And Installation Instructions Manual Download Page 1

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SOLON Black 160/05

Assembly and Installation Instructions.

Assembly Instructions SOL

ON Black 160/05

Summary of Contents for Black 160/05

Page 1: ...SOLON Black 160 05 Assembly and Installation Instructions Assembly Instructions SOLON Black 160 05 EN ...

Page 2: ...2 ...

Page 3: ...ssembly Step 4 Mounting planks for further vertical columns of modules 18 Assembly Step 5 Installation of a further column of modules 19 Assembly Step 6 Installing the sealing rubber 20 Assembly Step 7 Mounting planks for the final vertical column of modules 21 Assembly Step 8 Checking the electrical connection 23 Assembly Step 9 Mounting frame mounting the front sheets 24 Assembly Step 10 Mountin...

Page 4: ...red components Note In addition to the delivered SOLON parts various other parts are needed at the site For an overview of these components please refer to the assembly section Please read these assembly and installation instructions thoroughly before you start the installation operation or maintenance Failure to comply with these assembly and installation instructions can lead to personal injury ...

Page 5: ...hildren away from modules inverters and other electrical components of the system Take extreme care with all work on the cabling Follow the safety instructions from the manufacturers of any other plant components General Precautions Do not remove any of the manufacturer s fittings or the rating plate Do not disassemble the modules Do not expose the modules to artificially concentrated light Do not...

Page 6: ...ep on them or drop them Do not use sharp objects on the modules Keep all electrical contacts clean and dry Use dry rooms for temporary storage Do not place modules on the side spacers or the sealing lip Warning The roof integrated system must be grounded Fix the grounding cable Cu at least 16 mm2 UV resistant to a suitable place on the mounting frame and to the ground point of the building using a...

Page 7: ...tructures VDE 0185 Lightning DIN EN 61724 Monitoring the operational performance of photovoltaic systems DIN V VDE V 01261 1 Automatic isolation points for PV systems Accident prevention provisions of the professional associations BGV A1 General regulations BGV A2 A3 Electrical installations and equipment BGV C22 Construction Personal protective equipment against falls BGV D36 Ladders and Steps Pl...

Page 8: ...ed in accordance with the instructions When installing the modules the following points must be observed Adequate rear ventilation of the modules to prevent power loss due to build up of heat This can be improved by the additional use of vented tiles Modules are not to be installed in the vicinity of flammable gases and vapors e g gas containers gas petrol stations paint spraying equipment Module ...

Page 9: ... full area remains free of shadow and sunlight can fall on it unhindered Even small partial shadowing such as from chimneys antennas buildings trees allowing for growth and street lamps will lead to a reduction in yield Therefore the modules should be installed in a place where the shadowing during the course of the day is minimized or can be completely excluded In some cases this might require a ...

Page 10: ...arning The roof must comply with the applicable standards and regulations Roof battens rafters and sarking must be in perfect condition Tools required for installation of the modules Cordless screwdriver Pliers Crimping tool Pincers Angle grinder with diamond wheel Multimeter Hammer Note For easier insertion of the sealing rubber the use of neutral detergent with a sponge brush is recommended Note...

Page 11: ...Calculating the dimensions of the module area Note Two roof tiles or slates are needed above and below the calculated module area Note Two supplementary roof tiles or slates are needed on the left and right of the calculated module area Calculating the width of the module area Number of modules x 0 85 m Number of modules 1 x 0 01 m 2 side sheets 0 12 m Result Example 8 modules side by side 8 x 0 8...

Page 12: ...rows of battens à 5 16 m 3 modules 5 rows of battens à 2 58 m 7 modules 5 rows of battens à 6 02 m 4 modules 5 rows of battens à 3 44 m 8 modules 5 rows of battens à 6 88 m 5 modules 5 rows of battens à 4 30 m Warning Protect any cut edges of the supporting battens against mold etc by using suitable wood preservatives Cover the roof space according to the required roof surface Note In the first st...

Page 13: ...les the distance between the support batten and the top edge of the existing tiles must be 170 mm The lateral separation to the roof tiles must be at least 50 mm 8 8 9 Warning The height of the double supporting battens can exceed the height of the existing roof battens by a maximum of 43 mm Double up the mounted supporting batten 8 using a further supporting batten 8 with screws 9 ...

Page 14: ...le 1 71 m 2 modules 3 42 m 3 modules 5 13 m 4 modules 6 84 m 5 modules 8 55 m Length of the mounting planks vs number of stacked modules Warning Protect any cut edges of the mounting planks against mold etc using suitable wood preservatives Number Two mounting planks plus a further final mounting plank are required per column of modules for each module area The number of mounting planks is calcula...

Page 15: ... left edge of the left hand mounting plank is 440 mm Fix the right hand mounting plank 7 with screws 9 onto the roof battens Make sure that the distance from the center of the right hand mounting plank to the center of the mounting plank is 430 mm Note Should the module area be higher than the mounting planks used they can be extended vertically by fitting many mounting planks together Warning Whe...

Page 16: ...e mounting planks 7 and carefully let it slide down to the double support batten 8 Align the module laterally parallel to the roof tiles Note The mounting plank should protrude at least 10 mm and up to max 20 mm from the module edge Check the orientation of the module 1 in relation to the roof and correct if needed Fix the module 1 to the mounting planks 7 using the delivered SOLON hexagonal wood ...

Page 17: ... on the mounting planks 7 above the first module Electrically connect the modules 1 to each other using the provided plugs according to the connection plan 1 7 1 7 2 Align the second module 1 to the side of the roof and fix it using the delivered SOLON hexagonal wood screews 2 with sealing washers on the mounting planks 7 Repeat these assembly steps for each further horizontal row of modules ...

Page 18: ...with screws 9 to the roof battens Ensure that the distance from the center of the right hand mounting plank to the center of the middle plank is 430 mm Note If necessary extend the mounting planks vertically by fitting them together Warning When fitting mounting planks vertically together make sure that no module screws subsequently lie on the plank joins they are screwed to at least two roof batt...

Page 19: ...ing Ensure that the cables are laid under the mounting planks The modules must not lie on the cables Electrically connect the modules 1 to each other using the provided plugs according to the connection plan Fix the module 1 to the mounting planks 7 using the delivered SOLON hexagonal wood screws 2 with sealing washers Repeat these assembly steps for each further module 1 to be fixed Assembly Step...

Page 20: ... modules Note To simplify assembly moisten the underside of the sealing rubber with lubricant e g dish washing detergent 1 1 3 Press the SOLON sealing rubber 3 flush into the gap between the modules 1 from top to bottom If necessary cut off superfluous sealing rubber below the lower sealing lip The loose end is to be fixed at the last step of the framework assembly ...

Page 21: ...e edge is 430 mm Fix the last right hand mounting plank 7 with screws 9 to the roof battens making sure that the distance from the right hand side of the mounting plank to the module edge is between min 870 and max 880 mm Warning The two lower supporting battens 8 should not protrude beyond the right hand side of the last mounting plank If necessary shorten the supporting battens 8 Assembly Step 7...

Page 22: ...inverter must not be connected to the AC power network during the wiring of the DC cabling connect the modules to the inverter only after completing the check of the electrical connections Installation section 8 and completed installation of the mounting frame Installation section 10 Warning Check the correct polarity and connections Danger Align the solar cable parallel and close to one another a...

Page 23: ...e Small deviations of the values from the calculated standard value are usual Measure the short circuit current of each series connection of the string If the measured values differ highly from those quoted by the manufacturer there is a connection fault Note The expected short circuit current corresponds approximately to the value indicated for the short circuit current in the module data sheet I...

Page 24: ...t and a front left sheet Starting from three columns of modules a front middle sheet 5a has also to be mounted 8 9 9 Fix an additional supporting batten 8 flush directly below the lower double supporting batten see Assembly Step 1 with screws 9 onto the counter batten rafters A lateral overhang of this batten in relation of the battens above is allowed but not necessary 4b 8 4m 4b ...

Page 25: ...r supporting batten 8 Align the metal sheet to the side of the module and fix it using sealing screws 4m 5a 8 4m 4m For three or more columns of modules front middle sheets 5a must be mounted Push these sideways into the already mounted sheet up to the upper supporting batten 8 and fix with sealing screws 4m to the lower roof batten If necessary mount further front middle sheets 5a in the same way...

Page 26: ...ont right sheet 4a in up to the upper supporting batten 8 hook into the module 1 align to the side of the module and fix it to the lower roof batten using sealing screws 4m Apply lead apron to fit the form of the roof tiles ...

Page 27: ... upwards Warning On the inside of the entire length of the side sheet there is an angled metal lip This metal lip must be hooked into the lateral edge of the modules to ensure the system is waterproof Position the left hand sheet 4d into the module 1 using gentle pressure from above and hook it into the module profile using sideways pressure Warning When assembling the side sheets bend out the sea...

Page 28: ...ount the left hand upper side sheet 4d in the same way as the left hand lower side sheet Warning Bend back the previously bent out seam of the lower left hand side sheet 4d 4c 4k 4c 4d Nail the left hand side sheet 4d using the clips 4k to every second batten Finally mount the right hand side sheets 4c in the same way as the left hand side sheets 4d ...

Page 29: ...pper left sheet Starting from three columns of modules an upper middle sheet 5b is also to be mounted 8 8 4e 4e 4e 4e 9 9 Screw two supporting battens 8 above the upper row of modules to the counter batten rafters The battens must be positioned so that the underplate 4e lies on the ends and on the bend Fix one underplate 4e between every two modules 1 along the upper profile of the modules using t...

Page 30: ... side sheet 4d and slide it down using light downwards pressure until the metal strip hooks into the module 1 Fix the upper left sheet 4g with two to three sealing screws 4m to the upper supporting battens 8 5b 4m Starting from three columns of modules an upper middle sheet 5b has to be positioned to the module 1 using gentle downward pressure Make sure that the upper middle sheet is aligned centr...

Page 31: ...ets 5b in the same way as the first upper middle sheet 4f 4m 5b Finally assemble the upper right sheet 4f in the same way as the upper left sheet 4g 4h 4i 4i 4m Warning Do not confuse the mounting positions of the special sealing screws and the ordinary sealing screws Screw cover plates 4h with two special sealing screws 4i and a ordinay sealing screw 4m to their corresponding underplate 4e ...

Page 32: ...ng strips 4l to the correct length and stick onto the upper sheets 4f 4g 5b If necessary also affix molded sealing strips 4l to the side sheets 4c 4d 3 3 3 3 4m Fix the lower end of the SOLON sealing rubber 3 using sealing screws 4m Assembly Step 12 Final sealing measures ...

Page 33: ...he roof tiles have to lie on the upper sheets 4f 5b 4g up to the first bend of the upper sheets if necessary shorten the roof tiles accordingly Fit the missing roof tiles or slates at the sides and cut the roof tiles or slates to the correct size ...

Page 34: ...r abrasive cleaning equipment for cleaning the SOLON modules Note Yield may be slightly improved by cleaning This is particularly true in cases of gross soiling such as fallen leaves or bird droppings which can lead to partial shading Yield losses due to snow are however negligible as this is in any case the most unprofitable season Furthermore the PV system should be maintained at fixed intervals...

Page 35: ...ufficient for 4 seals when 1 module is mounted horizontally 2 seals when 2 modules are stacked over one another 1 seal when 4 modules are stacked over one another 300006836 ength 5 40 m sufficient for 3 seals when 1 module is mounted horizontally 1 seal when 3 modules are stacked over one another 4 300006780 SOLON mounting frame basic set 4a Front right with lead apron 4b Front left with lead apro...

Page 36: ...lded sealing strip snow wedge 4m Sealing screw 5 300006781 SOLON mounting frame horizontal expansion set 5a Front middle sheet with lead apron 5b Upper middle sheet 4e Underplate 4h Cover plate 4i Special sealing screw for side sheets 4l Molded sealing strip snow wedge 4m Sealing screw ...

Page 37: ... sheet 4d Left hand side sheet 4k Clip for side sheet 4l Molded sealing strip snow wedge 7 Example article is to be provided by the customer Mounting plank 8 Example article is to be provided by the customer Supporting batten roof batten 9 Example article is to be provided by the customer Screw wood screw for fixing the roof battens and mounting planks ...

Page 38: ...rlin Germany Phone 49 30 81879 0 Fax 49 30 81879 9999 E Mail components solon com SOLON S p A Via dell Industria e dell Artigianato 2 35010 Carmignano di Brenta PD Italy Phone 39 049 9458200 Fax 39 049 9458299 E Mail solon it solon com ...

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Solon Black 160/05, Assembly And Installation Instructions Manual

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