Solo JM Style DIY Electric Guitar Kit
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v1.02
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For sanding both neck and body, use a flat sanding block for all flat surfaces and by hand for edges and
rounded/curved surfaces. Start with 180 grit sandpaper, continue with 240 and finish with 320, always
moving along the grain only. Before the final sanding, wipe the wood with a damp cloth and let it dry to raise
the wood grain.
STEP 2
–
There are many different ways to apply finish to your guitar. Do a little research to decide which
type of finish you want to use. One good starting point is to review tutorials at the Project Guitar website:
http://www.projectguitar.com/tut/tutorial5.htm
STEP 3 - For any type of spraying finish (lacquer or paint) you will need to mask three areas with masking
tape: neck pocket on the body, neck
’
s fingerboard and truss rod nut. Press the tape tightly to the wood, not
allowing any gaps at the edges, to completely prevent the finish leaking to these areas.
STEP 4 - You will also need to make hangers for both the body and neck (if you want to apply any spraying
finish). Make them from a strong metal wire (wire dress/coat hanger can be used for it).
STEP 5
–
Apply the finish by following the manufacturer instructions. Remember that spraying the finish is not
an easy process as it requires certain skill and experience
–
you might want to practice first on some scrap
wood. Always remember your safety
–
work only in a well ventilated area, away from any open fire and wear
a respirator mask and safety glasses.
STEP 6
–
Final polishing for high gloss finishes can be done manually or using a power drill with a foam
polishing pad. The finishing tools and materials are readily available in many automotive/hardware supplies
stores.
TIP: Consider an oil rubbed finish (sometimes called
“
wipe-on oil finish
”)
as a good and safe alternative.
Tru-Oil® (known as a
“
Gun Stock Finish
”,
based on Linseed Oil) or Waterlox® (Processed Tung Oil) is highly
recommended. Oil finishing takes longer, but it is very safe and easy to apply and a high quality finish can
be achieved, even by a novice.
5. ASSEMBLY
STEP 1
–
Installing the Neck. Using the 4 screws supplied, the neck-plate and neck-plate cushion, install the
neck to the guitar. Insert a screw through the neck-plate and cushion, guide it through the appropriate hole
in the body and into the corresponding hole on the neck. Start to thread the screw into the neck enough
that it holds. Repeat until you have all 4 screws threaded into the neck. Now you can proceed to drive these
screws in until they are almost tight. Double check that the neck aligns with the bridge post holes, and once
satisfied, tighten all 4 screws to the neck.
STEP 2 - Installing the Tuners.
Organize all the parts for the tuners, in the order in which they will be installed. You will
have 6 in a row, and the small flange with the screw-hole should face the middle of the headstock, and point toward the
body of the guitar. There will be 6 tuners, 6 washers, 6 hex barrel nuts and 6 small screws. Once arranged, take the
