Sole Diesel 10 GS/GSC Operator'S Manual Download Page 89

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Inspection prior to the delivery

of generator sets

Solé, S.A. C-243 b, km 2 · 08760 Martorell (Barcelona) ·Tel. +34 93 775 14 00 · www.solediesel.com · [email protected]

Marine Diesel gensets.

Operator’s Manual.

Section 11

–

Inspection prior to the delivery of

generator sets

Summary of Contents for 10 GS/GSC

Page 1: ...Diesel com 2 Operator s Manual Marine Diesel Gensets Marine generator sets Operator s manual 7 GS GSC 8 GSA GSAC 8 GT GTC 10 GTA GTAC 10 GS GSC 12 GSA GSAC 11 GT GTC 14 GTA GTAC 14 GS GSC 17 GSA GSAC 17 GT GTC 20 GTA GTAC 20 GS GSC 25 GSA GSAC 25 GT GTC 30 GTA GTAC U_GFAU_EN Revision 7 U_CTGR2663_EN Revision 1 ...

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Page 3: ...ny of the operations and keep it close at hand near the genset as it can be of great use in the future Our goal as a manufacturing company is that you enjoy our product regardless of the use you make of it The equipment manufactured in Solé Diesel facilities is designed to offer the highest performance in the most demanding operating conditions The images text and information contained in this man...

Page 4: ...Genset 17 Section 3 Installation 18 3 1 Angle of Installation 18 3 2 Genset installation 18 Section 4 Operation 19 4 1 Prestart checklist 19 4 2 Genset Operation at Low Temperatures 19 4 3 Winterzation and Preservation 20 4 4 Maintenance during the storage 21 4 5 Restoration of Operational Conditions 21 Section 5 Systems and Scheduled Maintenance 22 5 1 Operating Description 22 5 2 Periodic Mainte...

Page 5: ... filter inspection 32 Maintenance task Seawater pump impeller inspection 32 Maintenance task Zinc anode inspection 33 5 7 Inlet and Exhaust System 33 Exhaust circuit description 33 Maintenance task Air filter inspection 34 Maintenance task Exhaust gas noise and vibrations inspection 35 5 8 Electrical System 35 Panel 35 Sensors and switches 35 Battery 37 Circuit protection 37 Maintenance task Incan...

Page 6: ...iring diagrams 64 9 2 Alternator connections 73 Connection s type 1 73 Connection Type 2 74 Connection Type 3 75 9 3 Regulator connections 76 Connection Type 1 76 Connection Type 2 76 Connection type 3 77 9 4 Overall dimensions 78 Section 10 Instructions to replace and remove 87 Section 11 Inspection prior to the delivery of generator sets 88 Section 12 Maintenance log 90 ...

Page 7: ...permit flames or sparks near the fuel injection system fuel line fuel filter fuel pump or other potential sources of spilled fuels or fuel vapors Never add fuel to the tank while the engine is running because spilled fuel may ignite on contact with hot parts or from sparks Catch fuels in an approved container when removing the fuel line or fuel system Keep the fuel lines and connections tight and ...

Page 8: ... on the engine or connected equipment disable the engine as follows Set the genset controller to OFF Mode 1 Disconnect the power input from battery 2 Disconnect the battery cables Remove the negative lead first when disconnecting the battery Reconnect the negative lead last when reconnecting the battery Follow these precautions to prevent the starting of the engine by engine controller remote star...

Page 9: ...ce guards screens and covers before operating the engine Read the engine operator s manual and understand it before any operation and maintenance of the engine to ensure that it continues operating practices and maintenance procedures insurance Dangerous voltage Operate the engine only when all guards and electrical panels are ready Hot parts coolant and steam Stop the engine and let it cool down ...

Page 10: ...he end customer the warranty shall enter into force 6 months after the date of sale Any limited warranty period that has not elapsed can be transferred to the following purchaser s Unless authorised otherwise by Solé Diesel the warranty periods are applied according to the time elapsed in months from the date of purchase or the limit of hours of operation whichever occurs first listed in the follo...

Page 11: ... that do not comply with the procedures described in the User and Maintenance Manuals e Deterioration resulting from not complying with the procedure for winter storage while the engine is not in service as described in the User and Maintenance Manuals f Faults due to negligence lack of service accidents abnormal use and inadequate service or installation g Faults due to the use of components not ...

Page 12: ... condition shall void the warranty in all its terms In such an event the materials oil filters etc and labour involved shall be at the expense of the purchaser The purchaser should keep the invoice of the work performed as proof If the service is not covered by the warranty the purchaser must pay for all labour performed the associated materials and any other expense related to the service All shi...

Page 13: ...rmation 1 1 Genset Identification Identification label The nameplate is located above the rocker cover The characteristics plate of genset it s located above the alternator case The characteristics plate of canopy genset it s located outside as shown in the following picture GENSET SERIAL NUMBER In addition all gensets are marked with the serial number on the block on the fuel injection pump ...

Page 14: ... 1 Oil filter 2 Oil dipstick 3 Oil filler 4 Oil outlet pipe 5 Fuel filter 6 Oil drain plug 7 Injection pump 8 Electrical fuel pump 9 Injectors 10 Air inlet elbow 11 Wet exhaust elbow 12 Relay set 13 Air filter 14 Seawater pump 15 Raw water pump 16 Cooler assy 17 Coolant drain plug 18 Coolant filler plug 19 Starter assy 20 DC Alternator 21 V belt 22 CA alternator 23 Stop solenoid 24 Glow plugs 25 S...

Page 15: ...20 GTAC PIECE ELEMENT 1 Oil filter 2 Oil dipstick 3 Oil fill cap 4 Oil drain tube 5 Fuel filter 6 Relay set 7 Fuel pump 8 Electrical fuel pump 9 Injectors 10 Air inlet elbow 11 Wet exhaust elbow 12 Air filter 13 Seawater pump 14 Raw water pump 15 Cooler assy 16 Coolant drain plug 17 Coolant filler plug 18 Starter assy 19 DC alternator 20 V belt 21 AC alternator 22 Stop solenoid 23 Glow plugs 24 Si...

Page 16: ...IECE ELEMENT 1 Oil filter 2 Oil level stick 3 Oil fill cap 4 Oil drain tube 5 Fuel filter 6 Drain cap 7 Governor 8 Electrical fuel pump 9 Injectors 10 Air inlet elbow 11 Wet exhaust elbow 12 Relay set 13 Air filter 14 Sea water pump 15 Raw water pump 16 Cooler assy 17 Anti corrosive anode 18 Coolant drain plug 19 Coolant filler plug 20 Starter assy 21 DC Alternator 22 V belt 23 CA alternator 24 St...

Page 17: ...r sales departments and the carrier immediately and forward photographic evidence of the damage After inspecting the goods if you notice damage write a reservation on the delivery note Have the carrier countersign the note and advise Solé DieselS A preferably by mail info soleDiesel com 2 2 Transporting and Handling the Packed Genset When lifting and transporting the genset use EXCLUSIVELY a forkl...

Page 18: ...10 GSC 12 GSAC 17 GTC 20 GTAC 14 GSC 17 GSAC 25 GTC 30 GTAC 20 GSC 25 GSAC 2 4 Storage of Packed and Unpacked Genset If the genset is left idle for prolonged periods the client must check the possible conditions of conservation in relation to the place of storage If the genset is unused for prolonged periods and stored observe all the relative technical specifications The treatment of the genset f...

Page 19: ...ques 2 Connect exhaust outlet See 9 4 Genset Dimensions 1 Wet exhaust outlet 2 Dry exhaust outlet Seawater outlet 3 Connect siphon breaker If installed See 9 4 Genset Dimensions and 5 7 Inlet and exhaust system 4 Connect sweater inlet See 9 4 Genset Dimensions 5 Connect fuel inlet See 9 4 Genset Dimensions 6 Connect leak coolant outlet See 9 4 Genset Dimensions 7 Fill the lubrication circuit with ...

Page 20: ...seawater pump before initial startup To prime the pump Close the seacock Remove the hose from the seawater filter outlet Fill the hose and seawater pump with clean water Reconnect the hose to the water filter outlet Open the seacock Confirm seawater pump operation on startup as indicated by water discharge from the exhaust outlet 4 2 Genset Operation at Low Temperatures Whenever the atmospheric te...

Page 21: ...ut to keep it in perfect operating condition If there is no care the inside parts can oxidize and cause damage on the genset When the genset is stored steps indicated below have to been follow 1 Clean the outer surface of the genset 2 Bleed the seawater circuit by filling it with fresh water Fill the seawater circuit again with a mixture of fresh water and anti freezing agent 3 Remove the impeller...

Page 22: ...e of the genset increase 5 Get the genset work during 5 or 10 minutes without load as maintenance operation 4 5 Restoration of Operational Conditions When starting up the genset again after winter lay up certain operations must be performed Follow these steps 1 Fill the fuel tank with clean Diesel The mixture of Diesel oil and anti corrosion additive in tank for winter lay up can be used to operat...

Page 23: ...als O rings rubber seals etc in cleaning solvent and dry them Use only the correct tools and instruments Use only good quality lubricating oils and greases Be sure to apply a coat of oil grease or sealant to parts as specified Use a torque wrench to tighten parts when specified tightening torques is required Replace all gaskets and packing Apply appropriate amount of adhesive or liquid gasket when...

Page 24: ... I C C C C Oil filter C C Fuel level I Fuel tank CL E CL I Fuel filter C Water separator filter if applicable E C Injection pump I Injector I Purge the feed system I Coolant I C C Sea water circuit I CL Water filter I CL CL Sea water cock I Sea water pump impeller I C I I CL Anode I C Intake system Air filter I C C I Instruments I Starter and alternator I Belt I I C I Battery level I I C Main alte...

Page 25: ...old Item Assembly standard Valve clearance cold setting Inlet 0 25 mm Exhaust Inspection 1 Insert the appropriate thickness gauge between the rocker arm and valve cap to check the clearance 2 Loosen the rocker nut 1 3 Tighten or loosen adjusting screw 2 to adjust valve clearance by checking thickness with thickness gauge 3 4 When you have adjusted the thickness tighten the rocker nut and recheck t...

Page 26: ... means of the starter and read the compression pressure gauge indication when the genset is running at specified speed 4 If the compression pressure is lower than repair limit check the genset parts affected It is not a good practice to measure the compression pressure on only few cylinders and presume the compression on the remaining cylinders Compression pressure varies with genset speed Check g...

Page 27: ...other hand use oil quality no less than ACEA E5 E3 or API CH 4 SJ Other genset oils may affect warranty coverage cause internal genset components to seize and or shorten genset life Never mix different types of genset oil This may adversely affect the lubricating properties of the genset oil Maintenance task Oil filter change The oil filter is located under inlet manifold of the engine When fittin...

Page 28: ...ntil the dipstick mark maximum and take note of the quantity of oil used 3 With the engine inclined fill the oil circuit with the maximum oil quantity according to the previous amount Then extract the difference between the maximum and minimum quantity and mark the new minimum Do not operate the genset if the oil level is below the Min mark or above the Max mark Maintenance task Oil fill change Oi...

Page 29: ... break Whenever possible keep the fuel tank full The temperature changes may cause condensation of the damp air present in the tank and this water accumulates at the bottom It can cause an increase of corrosion or an impossibility of starting the genset if this water is aspired by the fuel pump Maintenance task Fuel tank clean The fuel impurities could obstruct the suction pump For this reason dra...

Page 30: ...ecision pump monitor and skill knowledge are required You must check The presence of exhaust smoke colour Procedure quickly accelerate genset Criteria no remarkably black smoke exhaust and correct function of fuel cut off solenoid Any leaks at the body injection pump or fuel lines Maintenance task Injector inspection To check the injection pressure of injectors opening pressure you have to follow ...

Page 31: ...r high pressure and can cause injury to the operator Maintenance task Bleeding air from the fuel system Prime the fuel system to bleed the air from the circuit Trapped air in the fuel system can cause difficult starting and erratic engine operation It is necessary to prime the system Before starting the engine for the first time After running out of fuel and adding fuel to the tank After fuel syst...

Page 32: ...rature Other genset coolants may affect warranty coverage cause an internal build up of rust and scale and or shorten genset life Never mix different types of coolants This may adversely affect the properties of the genset coolant Maintenance task Coolant check Allow the genset to cool Release pressure from the cooling system before removing the pressure cap To release pressure cover the pressure ...

Page 33: ...ck seawater leakages Maintenance task Seawater pump impeller inspection Seawater pump impeller is neoprene and cannot rotate dried If operated without water the impeller can be broken It is important therefore that a spare impeller is always available Impeller inspection and replacement procedure 1 Close the seawater cock 2 Remove the seawater pump cover plate 3 Remove the impeller from the shaft ...

Page 34: ...and open the seacock Refill the coolant circuit 6 Start the genset and check for leaks at the anticorrosion zinc anode location The pump is operating if the seawater flows from the exhaust outlet 5 7 Inlet and Exhaust System Exhaust circuit description There are two possible installations of the exhaust system You need to check the distance between water injection point and waterline to decide whi...

Page 35: ...er injection point of wet exhaust and waterline there is less than 150 mm or the point of injection is below waterline The wet exhaust is the genset s standard equipment If you want dry exhaust which is an optional equipment contact with our dealers Maintenance task Air filter inspection Genset is provided with an intake air filter Examine the element and housing for damage Replace the complete ai...

Page 36: ...e on exhaust components Carbon and soot residue indicate an exhaust leak Seal leaks as needed 5 8 Electrical System Panel You can find all information in the control panel operator s manual Sensors and switches Coolant temperature sensor Operating voltage 6 24V Operating current 85mA Pmax 0 25W Operating temperature 40 C to 120 C Measuring range 40 C to 120 C Absolute max value 130 C max 1 min Pro...

Page 37: ...value 30 BAR max 2 seconds Protection BODY IP 67 Tightening torque Max 20Nm TEMPERATURE SWITCH Operating voltage 12 24V Operating power 5W Operating temperature 100 C 4 C OPEN CIRCUIT 100 C 2 C CLOSE CIRCUIT OIL PRESSURE SWITCH Operating voltage 12V Operating power 5W Operating pressure 0 98bar CLOSE CIRCUIT TEMPERATURE SWITCH TWO POLE Operating voltage 6 24V Operating power Max 100W Operating tem...

Page 38: ...bipolar relay Circuit protection AC Breaker interrupts the genset output in the event of an overload or short circuit The nominal current is indicated in the following table Maintenance task Incandescent glow plug inspection 1 Loosen nuts and then remove connection plate and glow plug 2 If the glow plug glows red when the positive wire is connected to the portion A with the portion B grounded the ...

Page 39: ...eck terminal cleanliness regularly If dust is settled terminals should be loosened cleaned and smeared with a neutral grease layer 3 Metal objects must not be placed over the battery 4 Add distilled water if the level is out of range 5 9 Alternator The maintenance and fault diagnostic procedures involve risks that may cause severe injury or even death These procedures should therefore be carried o...

Page 40: ...ked to the working conditions and environment Long periods of sustained vibrations can damage the bearing balls and their seat Too high humidity can emulsify the grease and encourage corrosion Intense vibrations caused by the motor or bad alignment of the components in the genset put the bearing under stresses that will reduce its lifespan Maintenance task Cleaning and lubrication Any kind of clea...

Page 41: ...Manual Section 6 Troubleshooting If a fault occurs in the genset proceed as follows Within the period of warranty Contact to Sole Diesel Official Service See Solé Diesel WARRANTY Outside the period of warranty Contact to Sole Diesel Official Service See Solé Diesel WARRANTY Stop the genset determine the cause and repair it before continuing driving the motor ...

Page 42: ...enoid ETR Check stop solenoid and replace it if necessary GENERAL Low compression pressure Check the compression of each cylinder LUBRICATION SYSTEM Oil viscosity too high Check oil viscosity according to Technical Specifications Faulty or clogged fuel pump Check the pump by verifying the fuel inlet and outlet of the pump Replace it with a new one if necessary Clogged fuel pipes Check fuel pipes C...

Page 43: ...ty or clogged air filter Replace the air filter element Clogged fuel filter Replace fuel filter Dirty or faulty fuel injectors Clean test and or replace fuel injector which is not operating properly Incorrect injection pump setting Contact an Official Solé Diesel Service INLET AND EXHAUST SYSTEM Clogged air filter Replace the air filter element GENERAL Incorrect valve clearance Perform valve adjus...

Page 44: ...ENERAL Incorrect valve clearance Perform valve adjustment Clogged fuel filter Replace fuel filter Dirty or faulty fuel injectors Clean test and or replace fuel injector which is not operating properly Water in fuel system Clean fuel system with proper products Inspect the source of the water inlet Fuel injection timing malfunction Adjust fuel injection timing Clogged air filter Replace the air fil...

Page 45: ...rload Reduce electrical load Exhaust system leakage Inspect exhaust system Replace exhaust system components that are not operational Excessive vibration Check engine brackets Inspect engine and retighten loose parts Incorrect valve clearance Perform valve adjustment AC worn alternator bearing Replace the CA alternator bearing Faulty AVR regulator plate Replace AVR regulator plate Discharged or em...

Page 46: ...regulator plate Replace AVR regulator plate Blown AVR regulator plate fuse Replace AVR regulator plate fuse Calibrate voltage Check revolutions Check windings Calibrate voltage Replace AVR regulator plate Calibrate voltage Too high current too low cos φ speed 4 below nominal value Replace AVR regulator plate Check diodes and release wires Calibrate voltage Replace AVR regulator plate Check the eng...

Page 47: ...nical specifications Solé S A C 243 b km 2 08760 Martorell Barcelona Tel 34 93 775 14 00 www solediesel com info solediesel com 46 Marine Diesel gensets Operator s Manual Section 7 Technical specifications ...

Page 48: ...ASTM Consumption at 75 1 7 L H 0 45 Gal H Injection pump type In line Starting aid Glow plugs Fuel system details Consumption 0 8 L H 0 21 Gal H Fuel type Diesel Power 7 5 kW 10 2 CV Coolant flow rate 24 l min 6 34 gal m Salt water flow rate 12 3 l min 3 25 gal m Intake air flow rate 0 64 m3 m Oil type SAE 15W40 Coolant capacity 3 L 0 79 gal Oil capacity 4 L 1 06 gal Flywheel SAE 6 1 2 Number of c...

Page 49: ...STM Consumption at 75 2 4 L H 0 63 Gal H Injection pump type In line Starting aid Glow plugs Fuel system details Consumption 1 1 L H 0 29 Gal H Fuel type Diesel Power 10 kW 13 6 CV Coolant flow rate 27 l min 7 13 gal m Salt water flow rate 17 2 l min 4 54 gal m Intake air flow rate 0 75 m3 m Oil type SAE 15W40 Coolant capacity 3 L 0 79 gal Oil capacity 4 L 1 06 gal Flywheel SAE 6 1 2 Number of cyl...

Page 50: ...TM Consumption at 75 1 7 L H 0 45 Gal H Injection pump type In line Starting aid Glow plugs Fuel system details Consumption 0 8 L H 0 21 Gal H Fuel type Diesel Power 7 5 kW 10 2 CV Coolant flow rate 24 l min 6 34 gal m Salt water flow rate 12 3 l min 3 25 gal m Intake air flow rate 0 64 m3 m Oil type SAE 15W40 Coolant capacity 3 L 0 79 gal Oil capacity 4 L 1 06 gal Flywheel SAE 6 1 2 Number of cyl...

Page 51: ... Consumption at 75 2 4 L H 0 63 Gal H Injection pump type In line Starting aid Glow plugs Fuel system details Consumption 1 1 L H 0 29 Gal H Fuel type Diesel Power 10 kW 13 6 CV Coolant flow rate 27 l min 7 13 gal m Salt water flow rate 17 2 l min 4 54 gal m Intake air flow rate 0 75 m3 m Oil type SAE 15W40 Coolant capacity 3 L 0 79 gal Oil capacity 4 L 1 06 gal Flywheel SAE 6 1 2 Number of cylind...

Page 52: ...Consumption at 75 2 4 L H 0 63 Gal H Injection pump type In line Starting aid Glow plugs Fuel system details Consumption 1 3 L H 0 34 Gal H Fuel type Diesel Power 10 7 kW 14 55 CV Coolant flow rate 40 l min 10 57 gal m Salt water flow rate 16 5 l min 4 36 gal m Intake air flow rate 0 85 m3 m Oil type SAE 15W40 Coolant capacity 5 7 L 1 51 gal Oil capacity 4 L 1 06 gal Flywheel SAE 7 1 2 Number of c...

Page 53: ...Consumption at 75 3 L H 0 79 Gal H Injection pump type In line Starting aid Glow plugs Fuel system details Consumption 1 7 L H 0 45 Gal H Fuel type Diesel Power 13 8 kW 18 77 CV Coolant flow rate 47 l min 12 42 gal m Salt water flow rate 19 8 l min 5 23 gal m Intake air flow rate 1 1 m3 m Oil type SAE 15W40 Coolant capacity 5 7 L 1 51 gal Oil capacity 4 L 1 06 gal Flywheel SAE 7 1 2 Number of cyli...

Page 54: ...nsumption at 75 2 4 L H 0 63 Gal H Injection pump type In line Starting aid Glow plugs Fuel system details Consumption 1 3 L H 0 34 Gal H Fuel type Diesel Power 10 7 kW 14 55 CV Coolant flow rate 40 l min 10 57 gal m Salt water flow rate 16 5 l min 4 36 gal m Intake air flow rate 0 85 m3 m Oil type SAE 15W40 Coolant capacity 5 7 L 1 51 gal Oil capacity 4 L 1 06 gal Flywheel SAE 7 1 2 Number of cyl...

Page 55: ...sumption at 75 3 L H 0 79 Gal H Injection pump type In line Starting aid Glow plugs Fuel system details Consumption 1 7 L H 0 45 Gal H Fuel type Diesel Power 13 8 kW 18 77 CV Coolant flow rate 47 l min 12 42 gal m Salt water flow rate 19 8 l min 5 23 gal m Intake air flow rate 1 1 m3 m Oil type SAE 15W40 Coolant capacity 5 7 L 1 51 gal Oil capacity 4 L 1 06 gal Flywheel SAE 7 1 2 Number of cylinde...

Page 56: ...Consumption at 75 3 5 L H 0 92 Gal H Injection pump type In line Starting aid Glow plugs Fuel system details Consumption 1 8 L H 0 48 Gal H Fuel type Diesel Power 15 kW 20 4 CV Coolant flow rate 55 l min 14 53 gal m Salt water flow rate 16 5 l min 4 36 gal m Intake air flow rate 1 2 m3 m Oil type SAE 15W40 Coolant capacity 8 L 2 11 gal Oil capacity 6 L 1 59 gal Flywheel SAE 7 1 2 Number of cylinde...

Page 57: ...sumption at 75 4 1 L H 1 08 Gal H Injection pump type In line Starting aid Glow plugs Fuel system details Consumption 2 2 L H 0 58 Gal H Fuel type Diesel Power 19 5 kW 26 52 CV Coolant flow rate 66 l min 17 44 gal m Salt water flow rate 20 l min 5 28 gal m Intake air flow rate 1 4 m3 m Oil type SAE 15W40 Coolant capacity 8 L 2 11 gal Oil capacity 6 L 1 59 gal Flywheel SAE 7 1 2 Number of cylinders...

Page 58: ...onsumption at 75 3 5 L H 0 92 Gal H Injection pump type In line Starting aid Glow plugs Fuel system details Consumption 1 8 L H 0 48 Gal H Fuel type Diesel Power 15 kW 20 4 CV Coolant flow rate 55 l min 14 53 gal m Salt water flow rate 16 5 l min 4 36 gal m Intake air flow rate 1 2 m3 m Oil type SAE 15W40 Coolant capacity 8 L 2 11 gal Oil capacity 6 L 1 59 gal Flywheel SAE 7 1 2 Number of cylinder...

Page 59: ...mption at 75 4 1 L H 1 08 Gal H Injection pump type In line Starting aid Glow plugs Fuel system details Consumption 2 2 L H 0 58 Gal H Fuel type Diesel Power 19 5 kW 26 52 CV Coolant flow rate 66 l min 17 44 gal m Salt water flow rate 20 l min 5 28 gal m Intake air flow rate 1 4 m3 m Oil type SAE 15W40 Coolant capacity 8 L 2 11 gal Oil capacity 6 L 1 59 gal Flywheel SAE 7 1 2 Number of cylinders 4...

Page 60: ...nsumption at 75 4 75 L H 1 25 Gal H Injection pump type In line Starting aid Glow plugs Fuel system details Consumption 2 4 L H 0 63 Gal H Fuel type Diesel Power 21 5 kW 29 24 CV Coolant flow rate 52 l min 13 74 gal m Salt water flow rate 38 l min 10 04 gal m Intake air flow rate 1 65 m3 m Oil type ATF Coolant capacity 9 5 L 2 51 gal Oil capacity 6 5 L 1 72 gal Flywheel SAE 7 1 2 Number of cylinde...

Page 61: ...mption at 75 5 5 L H 1 45 Gal H Injection pump type In line Starting aid Glow plugs Fuel system details Consumption 2 9 L H 0 77 Gal H Fuel type Diesel Power 27 2 kW 36 99 CV Coolant flow rate 65 l min 17 17 gal m Salt water flow rate 45 l min 11 89 gal m Intake air flow rate 2 1 m3 m Oil type SAE 15W40 Coolant capacity 9 5 L 2 51 gal Oil capacity 6 5 L 1 72 gal Flywheel SAE 7 1 2 Number of cylind...

Page 62: ...sumption at 75 4 75 L H 1 25 Gal H Injection pump type In line Starting aid Glow plugs Fuel system details Consumption 2 4 L H 0 63 Gal H Fuel type Diesel Power 21 5 kW 29 24 CV Coolant flow rate 52 l min 13 74 gal m Salt water flow rate 38 l min 10 04 gal m Intake air flow rate 1 65 m3 m Oil type ATF Coolant capacity 9 5 L 2 51 gal Oil capacity 6 5 L 1 72 gal Flywheel SAE 7 1 2 Number of cylinder...

Page 63: ...umption at 75 5 5 L H 1 45 Gal H Injection pump type In line Starting aid Glow plugs Fuel system details Consumption 2 9 L H 0 77 Gal H Fuel type Diesel Power 27 2 kW 36 99 CV Coolant flow rate 65 l min 17 17 gal m Salt water flow rate 45 l min 11 89 gal m Intake air flow rate 2 1 m3 m Oil type SAE 15W40 Coolant capacity 9 5 L 2 51 gal Oil capacity 6 5 L 1 72 gal Flywheel SAE 7 1 2 Number of cylin...

Page 64: ... 3 to 41 3 3 0 to 4 2 M12 29 3 to 41 3 3 0 to 53 7 to 73 7 5 5 to 7 5 M14 49 0 to 69 0 5 0 to 78 2 to 108 2 8 0 to 11 0 147 0 to 197 0 15 0 to 20 0 49 0 to 59 0 5 0 to 6 0 14 7 to 19 7 1 5 to 2 0 9 8 to 11 8 1 0 to 1 2 General tightening torque 49 0 to 54 0 5 0 to 5 5 32 3 to 37 3 3 3 to 3 8 127 0 to 138 0 13 0 to 14 0 34 0 to 44 0 3 5 to 4 5 11 to 13 1 1 to 1 3 44 0 to 54 0 4 5 to 5 5 10 GSC 12 G...

Page 65: ...appendices Solé S A C 243 b km 2 08760 Martorell Barcelona Tel 34 93 775 14 00 www solediesel com info solediesel com 64 Marine Diesel gensets Operator s Manual Section 9 Technical Appendices 9 1 Wiring diagrams ...

Page 66: ...DE TEMPERATURA TEMPERATURE SENSOR MANOCONTACTO PRESSURE SWITCH TERMOOCONTACTO TEMPERATURE SWITCH ETR SOLENOIDE DE PARO ETR STOP SOLENOID N S N S M G D B W NGK PRECALENTAMIENTO PREHEATING 30 85 86 87 PARO DE EMERGENCIA EMERGENCY STOP OPT STD CANOPY N C CONTACT Diodos 25 A BOMBA DE ALIMENTACIÓN DE CUMBUSTIBLE FUEL FEED PUMP CPC PIN 2 CPC PIN 12 CPC PIN 3 CPC PIN 6 CPC PIN 7 CPC PIN 1 CPC PIN 5 CPC P...

Page 67: ...ternator Phase L1 TRANSMISOR DE PRESIÓN PRESSURE SENSOR TRANSMISOR DE TEMPERATURA TEMPERATURE SENSOR MANOCONTACTO PRESSURE SWITCH TERMOOCONTACTO TEMPERATURE SWITCH ETR SOLENOIDE DE PARO ETR STOP SOLENOID N S M G D B W NGK PRECALENTAMIENTO PREHEATING 30 85 86 87 PARO DE EMERGENCIA EMERGENCY STOP OPT STD CANOPY N C CONTACT Diodos 25 A BOMBA DE ALIMENTACIÓN DE CUMBUSTIBLE FUEL FEED PUMP CPC PIN 2 CPC...

Page 68: ...R DE PRESIÓN PRESSURE SENSOR TRANSMISOR DE TEMPERATURA TEMPERATURE SENSOR MANOCONTACTO PRESSURE SWITCH TERMOOCONTACTO TEMPERATURE SWITCH ETR SOLENOIDE DE PARO ETR STOP SOLENOID N S N S M G D B W NGK PRECALENTAMIENTO PREHEATING 30 85 86 87 PARO DE EMERGENCIA EMERGENCY STOP OPT STD CANOPY N C CONTACT Diodos 25 A CPC PIN 2 CPC PIN 12 CPC PIN 3 CPC PIN 6 CPC PIN 7 CPC PIN 1 CPC PIN 5 CPC PIN 4 CPC PIN...

Page 69: ...TURE SENSOR MANOCONTACTO PRESSURE SWITCH TERMOOCONTACTO TEMPERATURE SWITCH ETR SOLENOIDE DE PARO ETR STOP SOLENOID N S N S M G D B W NGK PRECALENTAMIENTO PREHEATING 30 85 86 87 PARO DE EMERGENCIA EMERGENCY STOP OPT STD CANOPY N C CONTACT Diodos 25 A CPC PIN 2 CPC PIN 12 CPC PIN 3 CPC PIN 6 CPC PIN 7 CPC PIN 1 CPC PIN 5 CPC PIN 4 CPC PIN 11 CPC PIN 9 CPC PIN 10 CPC PIN 8 CPC PIN 13 CPC PIN 16 85 86...

Page 70: ...PC PIN 1 CPC PIN 5 CPC PIN 4 CPC PIN 11 CPC PIN 9 CPC PIN 10 CPC PIN 8 N S N S M G L B W Negro Black Rojo Red Rosa Pink Rojo Blanco Red White Verde Blanco Green White Amarillo Yellow Blanco White Azul Blue Gris Grey Marrón Brown Arranque Cranking RLP Precalentamiento Preheating RLP Relé desconexión de tierra Earth disconnecting relay BB0A C I TRANSMISOR DE PRESIÓN PRESSURE SENSOR TRANSMISOR DE TEM...

Page 71: ...O DETAIL STOP SOLENOID CONNECRTOR CPC PIN 2 CPC PIN 12 CPC PIN 3 CPC PIN 6 CPC PIN 7 CPC PIN 1 CPC PIN 5 CPC PIN 4 CPC PIN 11 CPC PIN 9 CPC PIN 10 CPC PIN 8 CPC PIN 13 CPC PIN 16 N S N S M G L B W Negro Black Rojo Red Rosa Pink Rojo Blanco Red White Verde Blanco Green White Amarillo Yellow Blanco White Azul Blue Gris Grey Marrón Brown Arranque Cranking RLP Precalentamiento Preheating RLP Relé desc...

Page 72: ...IL STOP SOLENOID CONNECRTOR CPC PIN 2 CPC PIN 12 CPC PIN 3 CPC PIN 6 CPC PIN 7 CPC PIN 1 CPC PIN 5 CPC PIN 4 CPC PIN 11 CPC PIN 9 CPC PIN 10 CPC PIN 8 CPC PIN 13 CPC PIN 16 N S N S M G L B W Negro Black Rojo Red Rosa Pink Rojo Blanco Red White Verde Blanco Green White Amarillo Yellow Blanco White Azul Blue Gris Grey Marrón Brown Arranque Cranking RLP Precalentamiento Preheating RLP Relé desconexió...

Page 73: ... PIN 6 CPC PIN 7 CPC PIN 1 CPC PIN 5 CPC PIN 4 CPC PIN 11 CPC PIN 9 CPC PIN 10 CPC PIN 8 N S N S M G L B W Negro Black Rojo Red Rosa Pink Rojo Blanco Red White Verde Blanco Green White Amarillo Yellow Blanco White Azul Blue Gris Grey Marrón Brown Arranque Cranking RLP Precalentamiento Preheating RLP Relé desconexión de tierra Earth disconnecting relay BB0A C I TRANSMISOR DE PRESIÓN PRESSURE SENSOR...

Page 74: ...diesel com info solediesel com 73 Marine Diesel gensets Operator s Manual 9 2 Alternator connections According to genset model consult the alternator s connection Connection type 1 Meccalte alternator 1 Connection type 2 Meccalte alternator 3 Connection type 3 Sincro alternator Connection s type 1 ...

Page 75: ...Technical appendices Solé S A C 243 b km 2 08760 Martorell Barcelona Tel 34 93 775 14 00 www solediesel com info solediesel com 74 Marine Diesel gensets Operator s Manual Connection Type 2 ...

Page 76: ...Technical appendices Solé S A C 243 b km 2 08760 Martorell Barcelona Tel 34 93 775 14 00 www solediesel com info solediesel com 75 Marine Diesel gensets Operator s Manual Connection Type 3 ...

Page 77: ...com info solediesel com 76 Marine Diesel gensets Operator s Manual 9 3 Regulator connections According to genset model consult the regulator s connection Connection type 1 Meccalte alternator 1 Connection type 2 Meccalte alternator 3 Connection type 3 Sincro alternator Connection Type 1 Connection Type 2 ...

Page 78: ...Technical appendices Solé S A C 243 b km 2 08760 Martorell Barcelona Tel 34 93 775 14 00 www solediesel com info solediesel com 77 Marine Diesel gensets Operator s Manual Connection type 3 ...

Page 79: ...Technical appendices Solé S A C 243 b km 2 08760 Martorell Barcelona Tel 34 93 775 14 00 www solediesel com info solediesel com 78 Marine Diesel gensets Operator s Manual 9 4 Overall dimensions ...

Page 80: ...08 18 BATTERY CONNECTIONS SEA WATER INLET Ø20 GENERATOR AIR INLET CUSTOMER PANEL CONNECTION AC BREAKER FIRE EXTINGUISHER ACCESS HOLE AIR OUTLET EQUIPMENT GROUND CONNECTION FUEL INLET Ø8 FUEL OUTLET Ø6 90 380 146 5 90 560 605 CUSTOMER LOAD LEAD ACCES WET EXHAUST OUTLET Ø50 VIEW A VIEW D VIEW C VIEW B SIPHON BREAK CONNECTIONS AIR VENT SYSTEM OPTIONAL KIT SEA WATER OUTLET Ø20 ONLY DRY EXHAUST 4 x Ø16...

Page 81: ...608 18 BATTERY CONNECTIONS SEA WATER INLET Ø20 GENERATOR AIR INLET CUSTOMER PANEL CONNECTION AC BREAKER FIRE EXTINGUISHER ACCESS HOLE AIR OUTLET EQUIPMENT GROUND CONNECTION FUEL INLET Ø8 FUEL OUTLET Ø6 90 380 146 5 90 560 605 CUSTOMER LOAD LEAD ACCES WET EXHAUST OUTLET Ø50 VIEW A VIEW D VIEW C VIEW B SIPHON BREAK CONNECTIONS AIR VENT SYSTEM OPTIONAL KIT SEA WATER OUTLET Ø20 ONLY DRY EXHAUST 4 x Ø1...

Page 82: ...R INLET FUEL INLET Ø8 CUSTOMER PANEL CONNECTION AC BREAKER FIRE EXTINGUISHER ACCESS HOLE AIR OUTLET LEAKS COOLANT OUTLET Ø8 CUSTOMER LOAD LEAD ACCESS EQUIPMENT GROUND CONNECTION WET EXHAUST OUTLET Ø50 SIPHON BREAK CONNECTIONS AIR VENT SYSTEM OPTIONAL KIT A B C D 106 130 387 5 225 107 5 62 371 5 146 5 FUEL OUTLET Ø8 668 48 956 28 1032 161 105 5 400 400 580 VIEW A VIEW D VIEW C VIEW B 8 x Ø16 MOUNTI...

Page 83: ...R INLET FUEL INLET Ø8 CUSTOMER PANEL CONNECTION AC BREAKER FIRE EXTINGUISHER ACCESS HOLE AIR OUTLET LEAKS COOLANT OUTLET Ø8 CUSTOMER LOAD LEAD ACCESS EQUIPMENT GROUND CONNECTION WET EXHAUST OUTLET Ø50 SIPHON BREAK CONNECTIONS AIR VENT SYSTEM OPTIONAL KIT A B C D 106 130 387 5 225 107 5 62 371 5 146 5 FUEL OUTLET Ø8 668 48 956 28 1032 161 105 5 400 400 580 VIEW A VIEW D VIEW C VIEW B 8 x Ø16 MOUNTI...

Page 84: ...MER PANEL CONNECTION AC BREAKER FIRE EXTINGUISHER ACCESS HOLE AIR OUTLET LEAKS COOLANT OUTLET 6 x Ø16 MOUNTING HOLES EQUIPMENT GROUND CONNECTION FUEL INLET Ø8 FUEL OUTLET Ø6 WET EXHAUST OUTLET Ø50 CUSTOMER LOAD LEAD ACCES 276 705 5 123 5 90 400 90 170 240 170 230 90 400 90 61 9 371 5 146 6 580 105 6 161 48 1105 28 1181 668 111 5 95 5 view A view D view C view B SIPHON BREAK CONNECTIONS AIR VENT SY...

Page 85: ...MER PANEL CONNECTION AC BREAKER FIRE EXTINGUISHER ACCESS HOLE AIR OUTLET LEAKS COOLANT OUTLET 6 x Ø16 MOUNTING HOLES EQUIPMENT GROUND CONNECTION FUEL INLET Ø8 FUEL OUTLET Ø6 WET EXHAUST OUTLET Ø50 CUSTOMER LOAD LEAD ACCES 276 705 5 123 5 90 400 90 170 240 170 230 90 400 90 61 9 371 5 146 6 580 105 6 161 48 1105 28 1181 668 111 5 95 5 view A view D view C view B SIPHON BREAK CONNECTIONS AIR VENT SY...

Page 86: ...NEL CONNECTION AC BREAKER FIRE EXTINGUISHER ACCESS HOLE CUSTOMER LOAD LEAD ACCESS EQUIPMENT GROUND CONNECTION VIEW C VIEW B AIR OUTLET VIEW A VIEW D 20 GS 25 GSA 20 GSC 25 GSAC SEA WATER INLET Ø32 LEAKS COOLANT OUTLET FUEL INLET Ø8 SEA WATER OUTLET Ø32 ONLY DRY EXHAUST SIPHON BREAK CONNECTIONS AIR VENT SYSTEM OPTIONAL KIT A B C D 27 1235 48 1310 8 x Ø16 MOUNTING HOLES 165 380 65 610 144 5 260 527 ...

Page 87: ...EL CONNECTION AC BREAKER FIRE EXTINGUISHER ACCESS HOLE CUSTOMER LOAD LEAD ACCESS EQUIPMENT GROUND CONNECTION VIEW C VIEW B AIR OUTLET WET EXHAUST OUTLET Ø60 VIEW A VIEW D 25 GT 30 GTA 25 GTC 30 GTAC SEA WATER INLET Ø32 LEAKS COOLANT OUTLET FUEL INLET Ø8 SEA WATER OUTLET Ø32 ONLY DRY EXHAUST SIPHON BREAK CONNECTIONS AIR VENT SYSTEM OPTIONAL KIT A B C D 27 1235 48 1310 8 x Ø16 MOUNTING HOLES 165 380...

Page 88: ...ructions to replace and remove When you decide to replace the genset please contact Solé Diesel S A will provide relevant instructions regarding the laws in force at the time When disposing of the whole or parts of this genset meets LAWS IN FORCE IN THE COUNTRY OF INSTALLATION For more information about the materials they are made of the individual components of the generator contact Solé Diesel S...

Page 89: ...ry of generator sets Solé S A C 243 b km 2 08760 Martorell Barcelona Tel 34 93 775 14 00 www solediesel com info solediesel com 88 Marine Diesel gensets Operator s Manual Section 11 Inspection prior to the delivery of generator sets ...

Page 90: ...Inspection prior to the delivery of generator sets Solé S A C 243 b km 2 08760 Martorell Barcelona Tel 34 93 775 14 00 www solediesel com info solediesel com 89 Marine Diesel gensets Operator s Manual ...

Page 91: ...og Solé S A C 243 b km 2 08760 Martorell Barcelona Tel 34 93 775 14 00 www solediesel com info solediesel com 90 Marine Diesel gensets Operator s Manual Section 12 Maintenance log DATE HOURS DESCRIPTION SERVICE NAME ...

Page 92: ...Maintenance log Solé S A C 243 b km 2 08760 Martorell Barcelona Tel 34 93 775 14 00 www solediesel com info solediesel com 91 Marine Diesel gensets Operator s Manual DATE HOURS DESCRIPTION SERVICE NAME ...

Page 93: ......

Page 94: ...U_CTGR2663_EN Revision 1 07 2022 ...

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