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7

INSTALLATION

There  are  multiple  ways  of  installing  Solbian

 Solar Panels.

 

T

he  panels  can  be 

supplied with

either Quick Connect Cables

 

or 

Rear Wiring

 Strip

s

 for 

the 

electrical connection, and 

Velcro,

zippers

, g

rommets and other custom fasteners can be installed by 

your local 

canvas shop.

 

 

 

 

 

 

Installing a Solbian Solar Panel with Terminal Strips permanently to a hard surface

 

requires

special considerations. It is recommended that this type of installation be accomplished by 

a qualified and competent professional. 

The use of a twin-wall backing panel is highly 

recommended for this type of installation.

 

Solbian Panels must not be bent to a chord height 

(sagitta) 

greater than

 

25% of the

 

arc

 

length.

      Simplified: T

he depth of bend must not exceed 25% of the length o

width of the panel.

Panels 

must  be  properly  installed,  following  the  instructions.  The 

support 

structure 

that

the 

panel

  will  be   

installed  on,  must  be  capable  of 

full 

suppor

t

,  without  deformation, 

in 

any  weather  condition,  like  wind,  snow 

and,  for  marine  applications,  salt  and  storms.  The 

support 

structure

 should

  not 

be subjected to excessive bending

and flexing

Excessive and repetitive f

lex

ing

 or bending of the

 support

 structure may cause irreversible damage 

to

 

the 

panel

 components

,

 reducing the efficiency

 and possibly causing internal structural damage.

S

Modules  fixing  must  be  executed  with  maximum  attention  and  precision,  in  fact  the  glue  placed  on 
SOLBIANFLEX modules doesn’t permit a replacement or a splitting up of modules without damaging it. First 
of all, put the sheaths that shrink when exposed to heat into ribbons, paying attention to put the sheath
s as 
nearest as possible to the module. The aim is to minimize the surface covered by ribbons. Use a hot source 
(phon  or  flame)  to  shrink  and  then  adhere  the  sheaths  to  ribbons.  Eventually  use  some  SikaFlex  to 
electrically  isolate  with  a  thin  coating  the  metallic  part  of  the  ribbon  nearest  to  the  module  that  could  be 
uncovered  by  sheaths.  Sign  a  rectangle  on  the  rigid  support  where  the  module  will  be  fixed  on,  with  the 
same internal dimension of the module, to determine its exact position:

The 

mounting of the panel

 must permit air to freely circulate at least on the face exposed to sunlight. 

This reduces the temperature and 

results in

 better performance.

 

Electrical 

wiring size

 must be sufficient 

for a

 maximum voltage drop of 

3

%

. Consult NEC tables, ABYC

Standard E

11

, or your Solbian dealer for guidance. 

 

           

            It is recommended to use electrical cable designed for the marine environment if permanently exposed.

 
            Purpose made electrical cables with MC4 connectors are available from your Solbian dealer 

.

                                                            IMPORTANT: 

IF THE PANEL IS TO BE MOUNTED ON A FLEXIBLE SURFACE, I.E. A CANVAS DODGER OR 
BIMINI, THERE MUST BE NO COMPONENT OF THE SUPPORT STRUCTURE UNDER THE 
MATERIAL THAT CAN INTERFERE WITH THE UNIFORM LAY OF THE PANEL. 

THERE MUST BE NO BEAM, RAIL, BAR, OR OTHER FORM OF BRACING OR SUPPORT 
UNDER THE CANVAS OR FLEXIBLE MATERIAL THAT CAN FORM A HARD RIDGE THAT THE 
PANEL MIGHT REST ON. THE PANEL MUST LAY ON COMPLETELY UNSUPPORTED 
MATERIAL FOR THE ENTIRE PANEL SURFACE AREA. 

FAILURE TO FOLLOW THESE INSTRUCTIONS WILL RESULT IN DAMAGE TO THE PANEL 
AND FABRIC THAT WILL NOT BE COVERED UNDER WARRANTY.  

Summary of Contents for CP125

Page 1: ...INSTALLATION MANUAL Solar Panel Models SL40L SL40Q SP50L SP50Q SL80 SP100 SP112 SP125 CP125 SP137 CP140 ...

Page 2: ...TION 2 SAFETY Warnings and electrical risks 3 SOLBIANFLEX Solar Panels Packing contents Technical data Accessories 4 INSTALLATION Installation advice Panel installation Electric connections 5 MAINTENANCE SUMMARY ...

Page 3: ...CongratulationV RQ the choice you KDYH made LQ buying thLV SOLBIANFLEX SDQHO for PDULQH use W KDV EHHQ PDQXIDFWXUHG with the most innovative technologies and with WKH highHVW quality components ...

Page 4: ...th Solar Panel installation connection utilization and maintenance Touching the electrically active parts of the panel like terminals may cause burning sparks or low voltage discharges even when the panel is disconnected A Solar Panel produces electricity when the front part is exposed to sunlight or to another light source Even if the voltage produced by a single panel is not dangerous for health...

Page 5: ...d electricity production The panel must stay in his original packaging until the moment of installation Never touch terminals when the panel is exposed to light or during the installation Use insulating gloves to avoid contact with the terminals As a further precaution use only properly isolated tools Do not subject the panel to damage by unnecessarily rough treatment or by dropping objects on it ...

Page 6: ...d with that option One pair of MC4 connectors for each panel supplied with Quick Connect Cables if no Cable set purchased Charge Regulators Required to be able to safely connect your Solar Panel to a battery We highly recommend Genasun controllers with MPPT technology Solbian 40watt and 50watt panels have an 8v nominal output and must use a Genasun Boost controller for connection to 12v systems Al...

Page 7: ...4 SL40L SL40Q 11 5 43 7 21 6 23 4 ...

Page 8: ...5 SP50L SL50Q 11 5 43 7 21 6 23 4 ...

Page 9: ...6 SL80L SP100L 21 6 43 7 21 6 43 7 ...

Page 10: ...091 Alpignano TO Phone 39 011 966 35 12 Fax 39 011 966 47 20 commerciale solbian eu Office in Avigliana Viale dei Mareschi 15 10051 Avigliana TO ITALY Phone 39 011 932 56 66 Fax 39 011 932 56 64 info solbian eu FLEX CP125 Lenght PHYSICAL CHARACTERISTICS ELECTRICAL CHARACTERISTICS Height Thickness Weight Vp max Ip max Wp Vca Icc Efficiency module Max Bending 1380 mm 680 mm 1 5 mm 2 35 kg 16 86 V 7 ...

Page 11: ...W 22 5 V 5 7 A 26 9 V 6 A 0 38 C 0 27 C 0 05 C 1372 mm 550 mm 2 mm 1 8 kg 40 PHYSICAL CHARACTERISTICS Current A Voltage V 1 0 0 0 0 2 5 5 7 5 10 12 5 15 17 5 20 22 5 2 0 3 0 4 0 5 0 6 0 7 0 SOLBIAN ENERGIE ALTERNATIVE SRL Legal and Operative Headquarter Viale Gandhi 21b 10051 Avigliana TO ITALY Telephone 39 011 966 35 12 Fax 39 011 966 47 20 info solbian eu WARRANTIES 5 year limited power warranty...

Page 12: ... W 24 0 V 5 7 A 29 1 V 6 A 0 38 C 0 27 C 0 05 C 1499 mm 550 mm 2 mm 2 kg 44 PHYSICAL CHARACTERISTICS Current A Voltage V 1 0 0 0 0 2 5 5 7 5 10 12 5 15 17 5 20 22 5 2 0 3 0 4 0 5 0 6 0 7 0 SOLBIAN ENERGIE ALTERNATIVE SRL Legal and Operative Headquarter Viale Gandhi 21b 10051 Avigliana TO ITALY Telephone 39 011 966 35 12 Fax 39 011 966 47 20 info solbian eu WARRANTIES 5 year limited power warranty ...

Page 13: ...ng it First of all put the sheaths that shrink when exposed to heat into ribbons paying attention to put the sheath s as nearest as possible to the module The aim is to minimize the surface covered by ribbons Use a hot source phon or flame to shrink and then adhere the sheaths to ribbons Eventually use some SikaFlex to electrically isolate with a thin coating the metallic part of the ribbon neares...

Page 14: ...rd within the frame or tape and mark the holes for the wiring Drill large enough holes so that short lengths of hose can be glued in place as a means of protecting the structure and wiring and these can be filled with sealant after the panel is installed and the wiring has been soldered to the wiring ribbons and protected with heat shrink tubing Use a high quality marine adhesive to secure the pan...

Page 15: ...used to ensure that the batteries receive the correct charging voltage and so are not subjected to dangerously high voltages Simple volt dropping controllers waste a lot of the Solar Panel s potential output and cannot compensate for the losses from shading Good quality Maximum Power Point Tracking MPPT controllers like those from Genasun can give 30 more power and up to 50 better results in parti...

Page 16: ...put and so a special boost controller must be used to boost this to charge a 12v battery Use the Genasun GVB 12 8 Boost controller on 40 watt and 50 watt panels Best results are gained from installing one controller per panel paralleling their outputs to the battery ...

Page 17: ...ing diodes must be installed in the positive lead of each panel as shown NOTE In this configuration if one panel output is reduced by shading it will compromise the output of the other panel also Ideally each panel should have it s own independent controller as in figure 1 For 80 watt and 100 watt panels use the Genasun GV 10 controller ...

Page 18: ...installing Solbian Solar Panels on a 24v system use Genasun GVB 24 8 Boost controllers Best results are obtained with one controller per panel and their outputs paralleled to the battery Figure 4 8 volt 12 volt ...

Page 19: ...13 This configuration is not recommended Use 2 x Genasun GVB 24 8 Boost controllers as shown in Figure 3 ...

Page 20: ...esh water to avoid salt build and reduce the possibility of damage Check the panel often for signs of delamination or problems with mounting or securing Check electrical connections and wires periodically Check the system occasionally for electrical efficiency and signs of deteriating output Cells breaking due to excessive bending of the panel Cells breaking due to mechanical stress or physical ab...

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