Sojag EVEREST Series Owner'S Manual & Assembly Manual Download Page 83

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Step 24A: #2 Panel

83GW

10-24 x 5/8”
bolt

lock/outside

handle

outside
handle plate

inside

handle

Drill three 1/2” holes into the section face. Drill
completely through the section for the middle hole.

Install lock assembly in section.

#2 Door Section

Door Lock Assembly

10-24 x 5/8”

Bolt

#2 Section

1/2” drill

Summary of Contents for EVEREST Series

Page 1: ...a 3 7 m x 3 0 m 10 8 m 29 5 m 371 2cm 313 8 cm 313 6 cm 358 5 cm 300 5 cm 310 5 cm 71 9 cm 199 0 cm Roll Up Door 241 3 cm 212 5 cm 12 x 10 116 Sq Ft 1043 Cu Ft 146 13 123 56 123 48 141 13 118 30 122 23 28 30 78 35 Roll Up Door 95 00 83 66 2 3 EVEREST SERIES 12 GARAGE Additional per Extension 142 13 x 60 361 0 cm x 152 4 cm Base Size 142 13 x 119 25 361 0 cm x 302 9 cm Each Extension adds an additi...

Page 2: ... code QR ci dessous DE Montageanleitung in zusätzlichen Sprachen online verfügbar Scannen Sie den QR Code unten um darauf zuzugreifen IT Manuale dell assemblea in altre lingue disponibile online Per accedere effettua la scansione del codice QR in basso DT Samlingshåndbog i yderligere sprog til rådighed online Scan QR kode nedenunder for at få adgang SK Na internete je k dispozícii návod na zostave...

Page 3: ...r shed Combustibles and corrosives must be stored in air tight containers designed for chemical and or combustible storage Corrosive chemicals such as fertilizers pesticides and herbicides should be cleaned off the interior and exterior surfaces immediately Rust caused by chemical damage is not covered by the warranty Rust protection precautions may help to stop rust from developing or stop it qui...

Page 4: ...or muddy ground Use Teamwork Two or more people are required to assemble your building One person can hold the parts or panels in place while the other person fastens them together and handles the tools This makes the process of assembling your building faster and safer Tools and Materials Here is a list of some basic tools and materials you will need to assemble your building Decide which method ...

Page 5: ...remove grass 2 Fill up to 4 10 2 cm in the square with gravel and tamp ﬁrm 3 Cover gravel with a sheet of 6 mil plastic 4 Construct a wood frame using four planks of 2x4 38 mm x 89 mm lumber 5 Pour in concrete to ﬁll in the hole and the frame giving a total of 4 10 2 cm thick concrete Be sure surface is level Allow 3 5 hours for construction and a week for concrete curing time Note Before beginnin...

Page 6: ...ted Below are recommended ways of anchoring Anchoring Down The Building Anchoring into Concrete For poured concrete slab or footing or patio blocks Use 1 4 x 2 6 mm x 51 mm Lag Screws Anchoring into Wood Use 1 4 6 mm Wood Screws There are 1 4 6 mm dia holes provided in the frames for proper anchoring ...

Page 7: ...20 7003 Left Shear Plate 6 21 7004 Right Shear Plate 6 22 7022 Eave Bracket 4 Key No Part No Part Description Qty List 4 5 6 The fasteners used in each step are shown actual size at the top of each page If you are unsure which fastener to use hold it up to the picture and use the one that matches 15 20 7003 3 65106 Square Nut 10 32 44 4 65943 Bolt Bare 10 32 x 7 16 10 mm 34 6 65943 Bolt Roof Color...

Page 8: ...nel Side Wall 2 18 11160 Panel Wall Half 1 19 11161 Header Angle 2 20 11162 Channel Header 2 21 11163 Channel Mid Wall 2 22 11165 Channel Mid Wall 2 23 11166 Panel Wall Half 3 2 24 11168 Panel Wall Corner 4 25 11169 Panel Wall Half 1 26 11170 Panel Wall Full 1 27 11171 Panel Jamb Left 1 28 11172 Panel Wall Full 4 29 11173 Panel Wall Half 1 30 11174 Panel Roof Full 8 4 31 11175 Panel Roof Half 2 32...

Page 9: ...195 Door Brace Vertical 2 51 11196 Channel Door Horizontal 2 52 11197 Support Door Track 4 53 11200 Panel Door Back 1 54 11201 Lintel 1 55 11202 Ridge Cap Outside 2 56 11203 Trim Side Roof Inside 2 57 11204 Trim Side Roof Outside 4 58 11205 Ridge Cap Inside 1 59 11207 Panel Wall Half 1 60 11290 Support Right Track 1 61 11291 Lintel 1 62 11292 Ramp 1 63 30002 Handle Side Door Assembly 1 64 80141 Fr...

Page 10: ...GD 10GW 10 Door Section with weather stripping 1 End Hinge 3 End Hinge 2 End Hinge 1 Center Hinge Door Lock Assembly Top Fixture Bottom Fixture Right Bottom Fixture Left Roller Inside Step Plate Door Section 2 2 2 3 1 3 1 1 1 1 2 10 ...

Page 11: ...er Cable Vertical Track Flag Angle Left Flag Angle Right Snap Latch Horizontal Curve Track Right Horizontal Curve Track Left Spring Cable Safety Cable S Hook Cable Clip Pulley Clevis Track Bracket 2 2 1 1 1 2 4 1 1 2 2 2 2 2 4 2 Extension Spring Cable Clip 2 ...

Page 12: ...x Bolt with Hole 1 4 Self Drilling Screw 1 4 Sheet Metal Screw 10 24 x 5 8 Bolt 1 4 Wiz Nut 1 4 x 5 8 Track Bolt Hex Nut 3 8 x 1 1 2 Bolt Hex Nut 3 8 x 3 4 Carriage Bolt Hex Nut 1 4 Self Drilling Screw Red 2 1 42 4 8 1 2 4 14 Eyebolt Hex Nut 2 ...

Page 13: ...1 8 42 65 10 14 14 14 14 68 36 8 71 6 5 62 32 37 61 ASSEMBLY OVERVIEW 13GW 13 9 64 22 67 65 10 14 14 14 14 66 16 66 16 16 66 6 5 35 35 73 60 20 20 19 19 54 13 13 42 42 21 21 17 17 40 Extension Kit x1 53 49 50 50 51 51 63 ...

Page 14: ...SSEMBLY OVERVIEW 14GW 14 44 44 45 46 46 48 48 43 43 47 47 7 7 7 7 7 7 7 1 1 44 44 45 46 46 48 48 43 43 47 47 1 1 12 12 12 12 12 12 Extension Kit x1 2 2 3 3 4 2 2 3 3 4 7 7 7 7 7 12x10 Unit 52 52 52 52 39 39 ...

Page 15: ...15 15 15 15 15 23 15 15 15 23 59 26 18 38 70 28 28 28 28 29 25 72 23 23 23 15 15 15 15 11 11 11 11 24 24 24 24 30 30 30 30 30 30 30 30 31 31 34 69 55 58 57 57 56 56 27 41 30 30 30 30 34 69 55 57 57 Extension Kit x1 Extension Kit x1 33 33 ...

Page 16: ...3 4 266 0 cm 80159 11150 11162 11162 x2 x2 x1 80159 x2 11150 x2 Washers are to be used on painted parts only Washers are not necessary on unpainted parts and there are not enough to use on every screw and bolt 11162 11162 80159 11150 Painted screws are to be used on painted parts only ...

Page 17: ...ption A Door Option B Front Rear For Door Option A put the ramp on the left rear frame For Door Option B put the ramp on the right front frame 80141 x1 Door Option B Door Option A Rear Front 12x10 12x15 Extension Kit BB N 65943 BB x1 65106 N x1 ...

Page 18: ...58 80141 11151 From Step 1A Holes on Outside Holes on Outside From Step 1B Door Option A Door Option B For Door Option A put the ramp on the left rear frame For Door Option B put the ramp on the right front frame 11 9 1 8 358 5 cm Door Option A Door Option B Front Rear 12x10 Holes on Outside Holes on Outside 65943 BB x8 65106 N x8 ...

Page 19: ...BS Lubricate screws to aid assembly 11188 11190 11192 11189 11188 11190 11192 x2 x2 x2 12x10 x1 Extension x1 11190 11190 11188 11189 11190 11192 Washers are to be used on painted parts only Washers are not necessary on unpainted parts and there are not enough to use on every screw and bolt ...

Page 20: ...Step 2B 20 20GW 11187 x2 11191 x2 x2 x2 11187 11187 11191 11191 11191 11191 11192 11192 11191 11187 11187 11190 11188 BS BS BS Lubricate screws to aid assembly 66611 BS x36 ...

Page 21: ...Step 2C 21 21GW 7003 7003 7004 7004 x6 x6 BS BS BS BS BS BB N x2 Hand tighten bolt 7003 7004 7003 7003 7003 7003 7004 7004 7004 7004 Lubricate screws to aid assembly 65943 BB x2 65106 N x2 66611 BS x24 ...

Page 22: ...Step 2D 22 22GW 6228 x2 11186 x2 BS BS 7022 x4 x2 11186 11186 11 9 1 8 358 5 cm 7022 7022 11186 11187 6228 6228 11189 Tab end to center of building Lubricate screws to aid assembly 66611 BS x20 ...

Page 23: ...Step 3A 23 23GW Front Rear BS 12x10 12x15 Skip to Step 6A pg 29 Continue on Next Page Lubricate screws to aid assembly 66611 BS x4 ...

Page 24: ...1155 x2 BS BS N BB Bend tabs up for 11163 and 11155 x4 x4 x4 11159 11159 11163 11155 1 2 3 1 1 1 2 2 2 3 3 3 11155 11163 Holes on Outside Holes on Outside 11159 11159 11163 11155 Lubricate screws to aid assembly 66611 BS x16 65943 BB x4 65106 N x4 ...

Page 25: ...Step 3C 25 25GW 12x15 Only 11177 x2 BS BS 11177 is for temporary use in this step and is used in a later step 11177 11177 Lubricate screws to aid assembly 66611 BS x4 ...

Page 26: ...Only 11154 x6 BB BB N N x8 x2 11154 11154 11154 11154 11154 Make a double roof beam assembly Double beam assembly Single roof beam Remove bolt linking brackets before installing roof beams Front View 65943 BB x22 65106 N x22 ...

Page 27: ...Step 4B 27 27GW 12x15 Only 6372 x2 N N BB BB 6372 6372 BB N 65943 BB x6 65106 N x6 ...

Page 28: ...Step 5 28 28GW 12x20 12x25 For buildings 25 and longer attach 2 wall panels as shown every 10 for support Follow Step 12A on page 48 for screw placement 11157 11157 11157 11157 ...

Page 29: ...Step 6A 29 29GW From Step 1C 12x10 Continued Continue supporting truss for 12x10 until frame is complete Front BS From Step 1C Lubricate screws to aid assembly 66611 BS x4 ...

Page 30: ...Step 6B 30 30GW Front 11165 x1 11156 x1 BS BS 11165 11156 Holes on Outside Lubricate screws to aid assembly 66611 BS x4 11156 11165 ...

Page 31: ...Step 6C 31 31GW N Front 11156 x1 11152 x1 BS BS BB N 11152 11156 Holes on Outside 66611 BS x2 65943 BB x1 65106 N x1 11156 11156 11156 11152 11152 11152 11165 ...

Page 32: ...ce of this step 11156 x2 80143 x1 80147 x1 80143 80147 11156 11156 Repeat Steps 6B and 6C for the other side with holes facing outside Door Option A Door Option B Front Rear Door Option B Door Option A Rear Front 12x10 12x15 Extension Kit 65943 BB x1 65106 N x1 66611 BS x6 ...

Page 33: ...Step 6E 33 33GW Front 11158 x2 80145 x2 BS BS 11158 11158 80145 80145 BB N Holes on Outside Holes on Outside 65943 BB x6 65106 N x6 66611 BS x8 ...

Page 34: ...Step 7A 34 34GW Front Leave outside top bolt out for both columns BB N BB N 11179 x2 11179 11179 65943 BB x10 65106 N x10 ...

Page 35: ...Step 7B 35 35GW Front BB N 11290 x1 11290 80191 80191 x1 BB N 80191 11290 65943 BB x10 65106 N x10 ...

Page 36: ...Step 7C 36 36GW Front BB BB N N BB N 11161 x2 11201 x1 11161 11161 11161 11161 11201 11201 From Step 1A x2 x2 65943 BB x8 65106 N x8 ...

Page 37: ...Step 8A 37 37GW Rear 11156 x1 11165 x1 Holes on Outside 11165 11156 BS BS 11156 11165 Lubricate screws to aid assembly 66611 BS x4 ...

Page 38: ...Step 8B 38 38GW Rear 11156 x1 11152 x1 N BS BS BB 11156 11152 11156 11156 11165 11152 11152 11152 11156 65943 BB x1 65106 N x1 66611 BS x2 Holes on Outside ...

Page 39: ... From Step 1B 11156 11156 80143 BS BS N BB 11156 x2 80143 x1 BS For Door Option B follow Step 6D on page 32 in place of this step Door Option A Door Option B Front Rear 12x10 Door Option B Door Option A Rear Front 12x15 Extension Kit 65943 BB x1 65106 N x1 66611 BS x9 ...

Page 40: ...Step 10A 40 40GW Rear BS From Step 1A 11186 11186 x1 BS BS Lubricate screws to aid assembly 66611 BS x8 ...

Page 41: ...Step 10B 41 41GW Rear 80149 11180 BS BB N BB BS N BS 80149 x1 11180 x1 Bend tabs up for 80149 and 11180 Lubricate screws to aid assembly 66611 BS x6 65943 BB x5 65106 N x5 ...

Page 42: ...6380 x4 7943 x2 7942 x2 WB WB WB WB N N N N 6381 6381 6380 6380 7942 7943 Bolts to match wall panel color 66646 W x28 Mounting leg faces inwards Mounting leg faces inwards Mounting leg faces inwards x2 65943 WB x28 65106 N x28 ...

Page 43: ...Step 11B 43 43GW Front Rear BS BS 6382 x2 6382 BB N 1 2 1 65943 BB x6 65106 N x6 66611 BS x40 ...

Page 44: ...f beam 11149 x12 x8 BB N x2 Double beam assembly Remove bolt linking brackets before installing roof beams BB N x8 Single roof beam Repeat this page for the Rear of the shed Front View Top View Double beam assembly x2 BB N N BB Beam Gable 65943 BB x44 65106 N x44 ...

Page 45: ...6372 6372 BB N Step 11D 45 45GW Front Rear 6372 x4 x2 x2 N BB x2 6372 BB N 6372 65943 BB x14 65106 N x14 ...

Page 46: ...17 46GW 46 To reduce water inﬁltration apply caulk around the perimeter of the shed before installing panels OPTIONAL CAULK APPLICATION ...

Page 47: ...n 47 47GW Door Option A Front Rear 12x10 11160 11157 11157 11157 11157 11157 11157 11157 11157 11157 11157 11166 11157 11157 11157 11157 11157 11157 11166 11160 12x15 Front Rear Door Option A Extension Kit s Extension Kit s ...

Page 48: ...from step 3C on page 25 Set that piece aside for later use 66646 W x48 Panel does not rest on ground Washers are to be used on painted parts only Washers are not necessary on unpainted parts and there are not enough to use on every screw and bolt Painted screws are to be used on painted parts only Make sure painted screws match wall color Lubricate screws to aid assembly 66611 WS x48 Extension x1 ...

Page 49: ...e installing panels up to each of the corners except by the door 66646 W x54 Painted screws are to be used on painted parts only Make sure painted screws match wall color When overlapping panels make sure arrow is towards the top and covered up 66611 WS x54 3 2 1 11157 ...

Page 50: ...er each of the gaps except around door 11166 x2 12x15 Only 66646 W x24 When overlapping panels make sure arrow is towards the top and covered up Painted screws are to be used on painted parts only Make sure painted screws match wall color 66611 WS x24 ...

Page 51: ...1181 11181 11181 11207 BB N WS 66646 W x4 When overlapping panels make sure arrow is towards the top and covered up WS Door Option A shown Painted screws are to be used on painted parts only Make sure painted screws match wall color 66611 WS x4 65943 BB x1 65106 N x1 ...

Page 52: ...1291 11170 66646 W x14 When overlapping panels make sure arrow is towards the top and covered up WB N 11291 Painted fasteners are to be used on painted parts only Make sure painted fasteners match wall color 1 2 66611 WS x7 65943 WB x7 65106 N x7 ...

Page 53: ...8 1 2 3 When overlapping panels make sure arrow is towards the top and covered up Painted fasteners are to be used on painted parts only Make sure painted fasteners match wall color WS WS WS WB N 11160 66611 WS x7 65943 WB x1 65106 N x1 ...

Page 54: ...Step 13D 54 54GW 11182 x1 11182 80153 x1 80153 66646 W x10 66611 WS x10 ...

Page 55: ...2 11172 11172 11172 11173 When overlapping panels make sure arrow is covered up 80161 11169 80161 x1 11169 x1 66646 W x68 3 2 1 Painted fasteners are to be used on painted parts only Make sure painted fasteners match wall color 66611 WS x68 ...

Page 56: ...7 11157 11157 11166 66646 W x96 3 2 1 Panels don t go all the way to corner When overlapping panels make sure arrow is towards the top and covered up Painted fasteners are to be used on painted parts only Make sure painted fasteners match wall color 66611 WS x96 ...

Page 57: ...Step 16A 57 57GW 11168 x4 11153 x4 11153 11168 66646 W x28 Painted fasteners are to be used on painted parts only Make sure painted fasteners match wall color x4 65943 WB x28 65106 N x28 ...

Page 58: ... panel subassemblies to each of the 4 corners Front Rear Subassembly from page 57 Subassembly from page 57 66646 W x48 1 2 3 Painted fasteners are to be used on painted parts only Make sure painted fasteners match wall color 66611 WS x48 ...

Page 59: ...4 11174 11174 11174 11174 11174 11178 11178 11178 11178 80151 80151 11174 11174 11174 11175 11174 11174 11174 11174 11175 11174 11174 11174 11174 11174 Front Front Rear Rear 12x10 12x15 Extension Kit s 17A 17B 17D 18A 18D 18A 18C 18D 18B 17A 17B 17C 17D 18E 18E ...

Page 60: ...Step 17A 60 60GW 11178 11178 x1 Front 66646 W x13 Use painted fasteners that match roof panel color RB RS N 66611 RS x8 65943 RB x5 65106 N x5 ...

Page 61: ...Step 17B 61 61GW 11174 x2 11174 11174 Front When overlapping panels make sure arrow is towards the top and covered up 66646 W x48 Use painted fasteners that match roof panel color 66611 RS x48 ...

Page 62: ... truss 12x15 Extension x1 Install panels in this order for every 5 extension section Use painted fasteners that match roof panel color When overlapping panels make sure arrow is towards the top and covered up RS RB Lubricate screws to aid assembly N 66611 RS x59 65943 RB x1 65106 N x1 ...

Page 63: ... 80151 x1 80151 11174 x2 RB RS 66646 W x65 Use painted fasteners that match roof panel color When overlapping panels make sure arrow is towards the top and covered up RB Use bolt for top of truss N N 66611 RS x59 65943 RB x6 65106 N x6 ...

Page 64: ...x65 Use painted fasteners that match roof panel color RB RS 11178 x1 11174 x2 11174 11174 11202 11202 x1 When overlapping panels make sure arrow is towards the top and covered up 30003 x1 30003 RB N N 66611 RS x56 65943 RB x11 65106 N x11 ...

Page 65: ...11174 x2 66646 W x54 Use bolt for top of truss RB RS RB 11205 x1 When overlapping panels make sure arrow is towards the top and covered up Lubricate screws to aid assembly Use painted fasteners that match roof panel color N N 66611 RS x47 65943 RB x7 65106 N x7 ...

Page 66: ...6GW 66646 W x14 Use painted fasteners that match roof panel color 11175 When overlapping panels make sure arrow is towards the top and covered up RB RS 11175 x1 12x15 Extension x1 66611 RS x12 65943 RB x2 65106 N x2 ...

Page 67: ...steners that match roof panel color RS RB 11174 x2 11174 11202 11202 x1 When overlapping panels make sure arrow is towards the top and covered up 11174 Use bolt for top of truss RB Lubricate screws to aid assembly N 66611 RS x47 65943 RB x7 65106 N x7 ...

Page 68: ...ront 66646 W x17 Use painted fasteners that match roof panel color RS RB 80151 When overlapping panels make sure arrow is towards the top and covered up 80151 x1 RB 30003 30003 x1 N N 66611 RS x12 65943 RB x7 65106 N x7 ...

Page 69: ...1204 Install a 11203 roof trim for every 5 extension section 11203 12x15 11203 x2 Install roof trim on both sides of the shed 11204 Rear Front 66646 W x10 Extension x1 66646 W x8 60H 60H 60H x4 x2 x2 x2 66611 RS x8 66611 RS x14 ...

Page 70: ...Step 20A 70 70GW 11195 x2 11200 11200 x1 11195 11195 66611 BS x6 ...

Page 71: ... 27 9 cm apart DO NOT peel the backing off at this time Tape Tape x12 Once tape sticks to a surface it CAN NOT be removed Wipe the legs of 11195 thoroughly with alcohol pads 30018 before applying tape 30005 30005 x1 30018 x2 Approximately 11 27 9 cm Approximately 11 27 9 cm ...

Page 72: ...Step 20C 72 72GW 66609 x3 FB 66783 FB x9 65103 HN x9 66609 x3 11193 x1 HN 11193 ...

Page 73: ...the orientation shown M5 Washer x2 Mortise Use hardware supplied with handle assembly box for this page Top If door latch is in wrong orientation push tab up Push latch in and rotate to correct orientation Correct Orientation Incorrect Orientation Door Latch Orientation Top View Outside Door Outside Door ...

Page 74: ...of the front panel with the mortise Peel off the backs of the tape before proceeding Once tape sticks to a surface it CAN NOT be removed From Step 20B From Step 20D Carefully lower the back panel down so that the tape makes contact with the front Make sure holes line up with mortise Make sure corner holes line up Press down ﬁrmly ...

Page 75: ...Step 20F 75 75GW 11196 x2 11196 11196 66646 W x6 x2 Washers on outside only Use painted fasteners that match wall color 66611 WS x22 ...

Page 76: ...Step 21A 76 76GW 11182 Strike Plate x1 80153 Use hardware supplied with handle assembly box for this page M5x10 Screw x2 M5 Hex Nut x2 ...

Page 77: ...Step 21B 77 77GW 11177 BS 11177 11177 x2 66611 BS x6 ...

Page 78: ...Step 21C 78 78GW x3 66783 FB x9 65103 HN x9 ...

Page 79: ...ep 22A 79 79GW Use hardware supplied with handle assembly box for this page Use Allen wrench to tighten set screw DO NOT lose keys Replacement keys are not available Post goes in all the way M4x5 Screw x2 ...

Page 80: ...Step 22B 80 80GW From Step 22A Back Handle Back Handle x1 M5x30 Screw x2 Use hardware supplied with handle assembly box for this page ...

Page 81: ...as shown 1 bottom section Bottom Gripping Point Step Plate Kit 1 4 Sheet Metal Screw 2 Bottom Door Section 1 Look for the section with weather seal attached to it This is the bottom section Set it on table face down the face is the outside of the door bottom section weather seal 1 4 sheet metal screws inside step plate ...

Page 82: ... the track with rollers Insert rollers into bottom ﬁxtures and end hinges 3 1 4 Sheet Metal Screws Bottom Fixture Left 1 Center Hinge 1 End Hinge Weather Seal Roller Bottom Fixture Right Red 1 4 Self Drilling Screws Roller Carrier Hinge Number 1 End Hinge 2 Bottom Fixture Right 1 Roller 4 1 Center Hinge 1 1 4 Sheet Metal Screw 6 1 4 Self Drilling Screw Red 8 Roller Roller Roller 1 4 Sheet Metal Sc...

Page 83: ...e handle outside handle plate inside handle Drill three 1 2 holes into the section face Drill completely through the section for the middle hole 1 Install lock assembly in section 2 2 Door Section 1 Door Lock Assembly 1 10 24 x 5 8 Bolt 2 2 Section 1 2 drill ...

Page 84: ...4B 2 Panel 84GW 84 1 4 self drilling screw snap latch Snap Latch 2 Attach a snap latch assembly to each end stile using two 1 4 self drilling screws 3 1 4 self drilling screw 1 4 Self Drilling Screw 4 2 Section ...

Page 85: ... Screws 2 End Hinge Fasten end hinges marked 2 to top of section on each end stile Use 2 1 4 sheet metal screws per hinge Make sure that the two slots are at top of hinge Insert a roller into each end hinge as shown Attach 1 center hinge 4 2 End Hinge 1 4 Sheet Metal Screws 1 4 Sheet Metal Screws Roller Roller 1 4 Sheet Metal Screws Roller 2 Section ...

Page 86: ... marked 3 to top of section on each end stile Use 2 1 4 sheet metal screws per hinge Make sure that the two slots are at top of hinge Insert a roller into each end hinge as shown Attach 1 center hinge 1 3 End Hinge 1 4 Sheet Metal Screws 1 4 Sheet Metal Screws Roller Roller Roller Carrier Hinge Number 1 4 Sheet Metal Screws 3 Door Section 1 Roller 3 Section ...

Page 87: ... and nuts This bracket joins the vertical and horizontal tracks as well as the angle attached to the horizontal track Leave bolts loose at this time You will adjust the track after it is installed to the jambs 2 Always place heads of bolts to inside of the track This will prevent rollers from striking bolts Flag Angle Right 1 Vertical Track 2 Flag Angle Right Right Vertical Track Track Bracket 1 4...

Page 88: ...tical track and ﬂag angle assembly to the door jamb using 1 4 Bolt and Hex Nut with 1 Washer Follow the orientation as shown below Do this for both the right and left vertical tracks 3 1 4 20 Square Nut 1 Washers 8 1 Washer 1 4 20x1 2 Hex Head Bolt 1 4 20x1 2 Hex Head Bolt 8 1 4 20 Square Nut 8 ...

Page 89: ...anel Assembly Center and level bottom section in opening If there is a gap on one end at the ﬂoor then the track will not rest on the ﬂoor by the same amount Check this when vertical tracks are in place 2 Insert the bottom section into the doorway Slide the rollers into the vertical track as shown 1 Roller ...

Page 90: ...B Insert Panels 90GW 90 Stack 2 section with 2 end hinges on top of bottom 1 section while sliding rollers into vertical track 3 Assemblies from Step 24 2 Panel Subassembly 2 Panel Assembly Vertical Track Roller ...

Page 91: ...17 Step 27C Insert Panels 91GW 91 1 4 Sheet Metal Screws Attach the 1 end hinges and center hinge to the 2 section with 1 4 sheet metal screws 4 1 4 Sheet Metal Screw 6 ...

Page 92: ...p 27D Insert Panels 92GW 92 Stack 3 section with 3 end hinges on top of 2 section while sliding rollers into vertical track 5 Assemblies from Step 25 3 Panel Subassembly 3 Panel Assembly Vertical Track Roller ...

Page 93: ...17 Step 27E Insert Panels 93GW 93 Attach the 2 end hinges and center hinge to the 3 section with 1 4 sheet metal screws 6 1 4 Sheet Metal Screws 1 4 Sheet Metal Screw 6 2 ...

Page 94: ...hand vertical track 1 4 x 5 8 track bolt 2 Panel Assembly Attach a snap latch keeper to each vertical track using a bolt and nut 1 1 4 x 5 8 Track Bolt Hex Nut 2 Snap Latch Keeper 2 left hand vertical track snap latch keeper 2 Panel Assembly 1 4 hex nut 1 4 x 5 8 track bolt ...

Page 95: ...h the inside handle 2 Cable 1 Threadcablethrough1 4 hexbolthole Insert the hex bolt into the snap latch Tighten with 1 4 wiz nut 3 Hex Bolt with Hole 1 1 4 Wiz Nut 1 cable left hand vertical track lug end of cable cable Insert cable through left snap latch hole Place a lug on the end of the cable to prevent it from sliding out 1 snap latch cable Inside View of Handle cable inside handle ...

Page 96: ...f Beam Attach door track support assembly to roof beam using four bolts and square nuts 2 11197 x2 BS BS BS BS 11197 11197 11197 11197 1 N Assemble door track supports using screws TOP VIEW BB N FRONT BB x4 66611 BS x8 65943 BB x8 65106 N x8 ...

Page 97: ...al Track 97GW 97 3 11183 11183 Attach track strut to rear frame using one screw VIEW FACING REAR BS x2 12x10 BS 11183 BS BS VIEW FACING FRONT 4 Attach track strut to door track support assembly using one screw 66611 BS x4 ...

Page 98: ... 11183 11183 Attach track strut to door track support assembly using one screw FRONT VIEW FACING FRONT BS x2 12x15 Truss Truss Truss 11183 11183 Truss VIEW FACING REAR BS BS BS 11183 6 Attach track strut to truss using one screw 66611 BS x4 ...

Page 99: ...Fasten angle attached to horizontal curve track to ﬂag angle with 3 8 x 3 4 carriage bolt and nut Always place heads of bolts on same side as the door sections This will prevent door from striking bolts 8 Flag Angle 3 8 Nut 1 4 Nut 1 4 x 5 8 Track Bolts Vertical Track Left Horizontal Curve Track Right Horizontal Curve Track 1 3 8 x3 4 Carriage BoltandHexNut 2 1 4 x 5 8 Track Bolt Hex Nut 4 HOLD UP...

Page 100: ... Attach the end of the Left Horizontal Curve Track to the Door Track Support Assembly using bolts and nuts as shown 10 Left Horizontal Curve Track Repeat for Right Horizontal Track Door Track Support Assembly BB N 11 65943 BB x4 65106 N x4 ...

Page 101: ...1 Assembling the top door panel will require another person holding the door section while attaching the ﬁxtures and hinges Make sure adequate help is available before continuing on with the installation Have someone stack the top section on top of the other door sections and hold it there 1 ...

Page 102: ...er as shown You may have to angle it in 3 Top Section Slide the roller through the track so it lines up with the top track Attach the top ﬁxture to the top section using 1 4 sheet metal screws 4 1 4 Sheet Metal Screw 2 1 4 Sheet Metal Screws Top Fixture Roller Place a roller inside of a top ﬁxture 2 Top Fixture 1 Roller 1 ...

Page 103: ...ler Slide the roller into the horizontal track where it is wide enough to put the roller as shown You may have to angle it in 6 Slide the roller through the track so it lines up with the top track Attach the top ﬁxture to the top section using 1 4 sheet metal screws 7 1 4 Sheet Metal Screw 2 1 4 Sheet Metal Screws Top Section ...

Page 104: ...17 Step 31D Insert Top Panel 104GW 104 1 4 Sheet Metal Screw 6 Attach the 3 end hinges and center hinge to the top section with 1 4 sheet metal screws 8 1 4 Sheet Metal Screws 3 ...

Page 105: ...ers in or near section joints while the door is moving Take time to study the parts and identify them Extension Springs Extension springs mount alongside the horizontal track They stretch as the door is closed and contract as the door opens This type of spring is always used in pairs one on each side of the door Both springs are the same it will not matter which one you assemble ﬁrst Safety Cable ...

Page 106: ...o ﬂag angle Repeat this step for opposite side of door 1 3 8 Hex Nut 3 8 x 1 1 2 Bolt Pulley Clamp locking pliers to back leg of track REVERSE SIDE With a minimum of two people raise door to fully open position 2 Secure the door ﬁrmly at both sides with locking piers Connected to the track as shown 3 Pulley 2 3 8 x 1 1 2 Bolt and Hex Nut 2 ...

Page 107: ...springs can cause severe damage personal injury or even death if they are not properly restrained In the event of a spring failure the safety cable will prevent the spring from being propelled away from the door Pulley Clevis 3 8 x 1 1 2 Bolt Extension Spring Safety Cable Extension Spring 2 Pulley 2 3 8 x 1 1 2 Bolt and Hex Nut 2 Safety Cable 2 Clevis 2 Hex Nut Attach eyeblots to both door track s...

Page 108: ...oop Bottom Fixture Stud Pulley Spring Cable 2 S Hook 2 Cable Clip 2 Spring Cable Spring Pulley Safety Cable Tie a cable clip to the spring cable and connect it to an S hook Cable Clip Spring Cable Stretch spring 2 3 and clip the S hook to a hole in the hori zontalangle Thisisreferredtoasinitialstretchandmayneed adjustment see end of extension spring assembly details 11 Cable Clip S Hook 10 ...

Page 109: ...ed in accordance with all warnings and directions as previously stated Warning Spring adjustments can only be performed when door is in fully open position and door restraints are applied to tracks With one person holding door in the fully open position carefully remove locking pliers Slowly lower door testing the balance of the springs If door does not lift off of the ﬂoor by itself or does not r...

Page 110: ...1171 x1 66646 W x16 Painted fasteners are to be used on painted parts only Make sure painted fasteners match wall color IMPORTANT It is important that building be anchored after construction See page 6 for recommended ways of anchoring 66611 WS x16 ...

Page 111: ...ASSEMBLY NOTES 46A 111 ...

Page 112: ...ASSEMBLY NOTES 46A 112 ...

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