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socomec MDO 6000 TS, Use & Maintenance

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socomec MDO 6000 TS Use & Maintenance Download Page 32

  

                                  

 

 

                         

 

 

 

  

  

 

 

 

    

  

  

  

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

32

Page

of 50

8

ACCUMULATOR AND INTERNAL GROUP EXPLODED VIEW

5

A.00010366

1

6

A.00010374

SEAL

1

7

A.00030606

SCREW

8

8

A.00053464

NITROGEN CHARGING VALVE

1

9

B.05040200

DIAPHRAGM

1

10

B.06540400

SCREW

11

B.08540100

ACCUMULATOR BASE

1

12

B.08540200

ACCUMULATOR COVER

1

13

B.08560100

UPPER BUFFER

1

14

A.00010224

SEAL

1

15

A.00010635

SEAL

12

1

16

A.00010649

SEAL

1

17

A.00014275

O-RING

10

18

A.00015015

SEAL

1

19

A.00030219

ALLEN PLUG

1

20

B.06520110

BODY BUSH RING

1

21

B.06530140

DISTRIBUTOR BUSH

1

22

B.06530210

DISTRIBUTOR VALVE

1

23

B.06530310

PILOTING PISTON

1

24

B.06530310

PILOTING PISTON

1

25

B.08520400

UPPER BODY BUSH

1

26

B.08530500

ALLEN PLUG

2

27

B.09120200

LOWER BODY BUSH

1

28

B.09120300

CENTRAL BODY BUSH

1

29

B.09125100

PISTON

1

O-RING

Ref

Quantity

Code

Description

Spare parts

(Refer to the exploded views of the previous pages)

Nederland B.V.

Summary of Contents for MDO 6000 TS

Page 1: ...carrying out any operation with or on the machine you must read carefully and understand each individual instruction written in this manual 43014 Medesano Parma Italia Strada Ferrari 38 Phone 39 0525...

Page 2: ...lack of knowledge of instructions must be prevented from using the machine Instructions msu be kept complete and readable in accessible location for operators This manual is to be given to any other u...

Page 3: ...SYSTEM 25 Regolazioni ed impianto ingrassaggio 7 COMPLETE HAMMER EXPLODED VIEW 29 Esploso martello completo 8 ACCUMULATOR AND INTERNAL GROUP EXPLODED VIEW Esploso accumulatore e interno 9 SUPPORT AND...

Page 4: ...Page 4 GREASING SYSTEM 48 16 Impianto ingrassaggio 17 REQUEST OF SPARE PARTS 50 Richiesta parti di ricambio of 50 Nederland B V...

Page 5: ...uipments safety glasses dust mask helmet earmufes etc Large and loose clothes watches and other types of bracelets are dangerous The operator must not make use alcohol or drugs medicines which can pro...

Page 6: ...ion to prevent this being a source of danger to himself or those nearby The area surrounding the equipment is divided into two zones OPERATOR S ZONES These are the zones the operator has to work in wh...

Page 7: ...d above and all that has been described in greater detail in the GENERAL WARNINGS AND RESIDUAL RISKS chapter In addition the user should affix the following pictograms on the equipment Do not repair o...

Page 8: ...to drive poles to cut and break asphalt surfaces The manufacture is in accordance with the European Directive 2006 42 CE and with the Noise Directive 2000 14 CE Socomec S p A warrants that its machin...

Page 9: ...um valve bar 220 Hammer weight in working conditions Kg 6000 Tool weight Kg 335 Pin retainer tool weight Kg 24 Pressure line pipe diameter EN 856 4SP G 1 Return line pipe diameter EN 853 2SN G 1 Tool...

Page 10: ...nut rotation 60 65 Accumulator cover screw Nm 1300 Accumulator screw Nm 1300 Articulation plug Nm 300 Variator screw Nm 140 Block Screw Nm 250 2 3 Optimal environmental working conditions DENOMINATION...

Page 11: ...crews BLOCK SIDE It s necessary to unscrew the long screws in order to remove the accumulator from the monoblock You will find here below the accumulator details with the long screws to be unscrewed h...

Page 12: ...connection Connect pressure line hose to the entry side IN Connect returne line hose to the exit side OUT Check in the technical specification paragraph the total weight of the hammer including the a...

Page 13: ...ling of the hammer 3 3 2 Uncoupling Place the hammer horizontally on the ground in a safe area Stall the hydraulic system of the excavator Close the hoses flow if possible Disconnect the hoses and clo...

Page 14: ...igher or lower number of revs can cause serious damages to the hammer 4 1 Instruction for use The hammer can work in all the positions allowed by the joints of the excavator boom as long as it is alwa...

Page 15: ...working we advice to shorten the distance between excavator and hammer as much as possible and to remove the cylinder piston rods only partially C D strokes never completely out Make sure that the to...

Page 16: ...or breaking of the tool mainly if it is carried out while the hammer is working Do not remove big rocks with the help of the hammer frame some parts can unweld and the plate can warp Do not hammer on...

Page 17: ...vator supports the weight of the hammer but with the tool still touching the ground Get off the excavator after blocking the hydraulic system Check the weight of the pin in the technical specification...

Page 18: ...walls and non reinforced concrete structures for stones and quite soft materials To be mounted on the whole range of hammers Small spade terminal tool ref E or asphalt cutter tool ref F Suitable for...

Page 19: ...I 2 penetration Dripping point 200 220 C Temperature of use until t 170 180 C It is recommended to use possibly only Socomec grease for a longer life of the parts Other checks to be made on the hammer...

Page 20: ...in the case of excessive wear invert the assembly or change it c Check the wear of the tool bushings if the inside diameter is bigger than the value indicated in the technical specifications contact t...

Page 21: ...after four or five blows just after touching the ground surface The piston is at the bottom of the automatic brake andthe tool is completely out In this case the material is usually soft The tool stic...

Page 22: ...e number of blows but the power decreases The tool support seat support ring is worn out The piston shortens its stroke Make sure that the tool support seat support ring is intact So to operate as fol...

Page 23: ...interested element All components of the structure and the moving parts Steel Accumulator diaphragm Rubber Upper and lower stroke end stoppers Synthetic rubber and steel Seals O rings Rubber teflon S...

Page 24: ...ncluding the tools and the retainer pins for the tool All those parts subject to wear and tear are excluded from warranty The warranty which the producer must grant by law is limited to the change and...

Page 25: ...g H B Take off the spring C C Insert between the spring C and the collar of the small piston D the necessary number of washers E until the correct working pressure is achieved In order to know which i...

Page 26: ...to Short you need to rotate 90 clockwise or anticlockwise the central screw with a screwdriver or with a wrench key by turning it with the split in vertical position as appears in picture 2 If you wan...

Page 27: ...it is necessary to follow the above scheme The hoses of the grease input and output have to be linked to the greasing pump In order to have a correct installation please read and follow the manual su...

Page 28: ...and therefore increase the amount grease supplied Before putting once again in action the pump mount the plug with the copper washer fig 12 pos 2 Functional control occurs through the visible eccentr...

Page 29: ...wing details a Exact name and reference number of the parts required these specifications can be taken in the list written in the following pages b Exact serial number of the hammer for which the spar...

Page 30: ...OMPLETE HAMMER EXPLODED VIEW 1 1 2 A 00030576 SCREW 12 3 A 00330001 NUT 12 4 B 09858100 SHELL 1 ADAPTING PLATE Ref Quantity Code Description Spare parts Refer to the exploded views of the previous pag...

Page 31: ...Metal case Accumulator group Internal group Body group Stroke changer Support group Block group Distributor group ACCUMULATOR AND INTERNAL GROUP EXPLODED VIEW 31 Page of 50 8 Nederland B V...

Page 32: ...35 SEAL 12 1 16 A 00010649 SEAL 1 17 A 00014275 O RING 10 18 A 00015015 SEAL 1 19 A 00030219 ALLEN PLUG 1 20 B 06520110 BODY BUSH RING 1 21 B 06530140 DISTRIBUTOR BUSH 1 22 B 06530210 DISTRIBUTOR VALV...

Page 33: ...36 12 7 11 1 4 10 9 18 8 5 2 34 29 27 24 32 25 35 37 26 22 30 31 33 5 2 23 28 B B 17 19 22 13 3 6 16 6 3 13 20 21 15 14 22 SUPPORT AND BODY GROUP 33 Page of 50 9 Nederland B V...

Page 34: ...OCKING PIN 3 16 B 60011600 SPACER 1 17 B 60012100 EXTERNAL SUPPORT BUSH RING 1 18 B 60012200 EXTERNAL SUPPORT BUSH 1 19 B 60012300 BRONZE BUSH 1 20 B 60012400 STOP LATCH 1 21 B 60012500 STOP RING 1 22...

Page 35: ...0440159 1 34 A 03330240 CYLINDRICAL PIN 1 35 A 03330381 CYLINDRICAL PIN 1 36 B 60020100 BODY 1 37 B 60020700 BODY BUSH RING 1 GREASE NIPPLE Ref Quantity Code Description Spare parts Refer to the explo...

Page 36: ...58 65 54 64 62 63 55 50 51 56 60 57 59 52 53 61 50 51 52 53 54 54 INTERNAL GROUP 36 Page of 50 11 Nederland B V...

Page 37: ...ISTON 1 58 B 60020300 CUPPED SPRING WASHER 6 59 B 60020400 LOWER BODY BUSH 1 60 B 60020500 CENTRAL BODY BUSH 9 1 61 B 60020600 UPPER BODY BUSH 1 62 B 60020800 PILOTING PISTON 1 63 B 60020800 PILOTING...

Page 38: ...106 109 105 107 104 102 110 104 101 108 103 ACCUMULATOR GROUP 38 Page of 50 14 Nederland B V...

Page 39: ...4 A 03330240 CYLINDRICAL PIN 2 105 B 15040100 DIAPHRAGM 1 106 B 30040410 UPPER BUFFER 107 B 60040100 ACCUMULATOR BASE 1 108 B 60040200 ACCUMULATOR COVER 1 109 B 60040300 SCREW 18 110 B 60040400 SCREW...

Page 40: ...100 98 99 97 95 96 96 95 DISTRIBUTOR GROUP 40 Page of 50 13 Nederland B V...

Page 41: ...0331030 PLUG 2 97 B 60030100 DISTRIBUTOR 1 98 B 60030300 NUT RETAINER 4 99 B 60030600 UPPER TIE ROD NUT 4 100 B 60030700 RETAINER RING 4 BONDED WASHER Ref Quantity Code Description Spare parts Refer t...

Page 42: ...94 73 86 93 72 66 66 87 77 82 80 81 79 70 74 69 83 67 78 88 90 89 91 85 84 71 92 76 74 75 75 68 BLOCK GROUP 42 Page of 50 12 Nederland B V...

Page 43: ...LUG 1 79 A 00331083 NIPPLE 1 80 A 00331084 REDUCTION 1 81 A 00331085 PLUG 1 82 A 00331140 PLUG 1 83 A 00332931 PLUG 2 84 A 03330459 SPRING 1 85 A 03333452 WASHER 7 86 B 60030500 OGIVE 2 87 B 60031100...

Page 44: ...47 44 46 49 39 38 41 43 45 48 42 40 STROKE CHANGER 44 Page of 50 10 Nederland B V...

Page 45: ...A 00030665 SCREW 4 43 A 00331039 PLUG 44 A 03330370 ELASTIC PIN 1 45 A 03330458 SPRING 1 46 A 03330470 SPHERE 1 47 B 10011100 VARIATOR FLANGE 1 48 B 31020800 VARIATOR BUSH 1 1 49 B 31020900 COMMUTATI...

Page 46: ...111 114 113 122 124 120 121 116 120 117 A A 123 115 112 118 116 119 CASE 46 Page of 50 15 Nederland B V...

Page 47: ...PLUG 117 B 30051310 RETAINER HOLE PLUG 2 118 B 30052410 PLUG 1 119 B 30052810 PLUG 2 120 B 60051200 SIDE GUIDE 4 121 B 60051300 FRONT BACK GUIDE 9 4 122 B 60051400 LOWER PAD 1 123 B 60052300 GUARD 1 1...

Page 48: ...130 134 131 125 129 127 128 126 133 133 126 132 GREASING SYSTEM 48 Page of 50 16 Nederland B V...

Page 49: ...A 00031008 SCREW 2 129 A 00114722 GREASING PUMP 1 130 A 00114940 HOSE 131 A 00331040 PLUG 2 132 A 00331358 COUPLING 2 133 A 00332133 NIPPLE 6 134 B 32030400 GREASE PUMP HYDRAULIC BLOCK 1 3 BONDED WASH...

Page 50: ...___________________________________________________ C A P Postcode Code postal C P _____________________________________________________ Stato State Etat Pais _________________________________________...

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