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Snorkel MHP 15 J, Maintenance And Repair Parts Manual

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Snorkel MHP 15 J Maintenance And Repair Parts Manual Download Page 23

Motor assembly

Item

Part No

Qty

Description

1.

1171-4

1

Honda engine GX 160

2.

1880-001

1

Coupling assy

3.

10417

1

Bell housing (Metric shaft

4.

1659

1

Pump

5.

1171-4-6

1

Starter motor

6.

7013-003

1

Fitting

7.

7013-004

1

Fitting

8.

7084-001

2

Dowty seal

9.

1650-030

1

Battery lead

10.

1650-021

1

Earth lead

MHP15J – 11995B

page 1 - 7

Motor assembly

CH

AL

D

HO

T

2

3

10

9

4

8

6

5

1

7

8

Summary of Contents for MHP 15 J

Page 1: ...P N 11995B September 2005 V2 Engine Powered Gasoline Battery Electric Maintenance and Repair Parts...

Page 2: ...upon which the part was installed THIS WARRANTY EXCLUDES AND SNORKEL DOES NOT WARRANT 1 Engines motors tires and batteries which are manufactured by suppliers to Snorkel who furnish their own warranty...

Page 3: ...Technician 8 Yearly or 500 Hour Maintenance Trained Service Technician 8 Lubricants 9 Pressure gun application 9 Rotation bearing 9 Rotation gear teeth and pinion 9 Engines 9 Hydraulic oil reservoir 9...

Page 4: ...on 2 Hydraulics Hydraulic schematic illustration for standard units 2 3 Main control valve sheet 1 2 4 Main control valve sheet 2 2 5 Upper boom lift cylinder assembly 2 6 Lower boom lift cylinder ass...

Page 5: ...2 6 x 3 7 Aluminum Travelling height 1 82m 5 9 Overall length 7553mm 25 Maximum towing speed 80km h 50m h Turntable rotation 360 o continuous Trailer tongue weight 100kg 220lb Engine Make Honda gasol...

Page 6: ...ecifrications 16 52 4 15 49 2 14 45 9 13 42 6 12 39 3 11 36 1 10 32 8 9 29 5 8 8 26 2 26 2 7 7 22 9 22 9 6 6 6 19 6 19 6 19 6 5 5 5 16 4 16 4 16 4 4 4 4 13 1 13 1 13 1 3 3 3 9 8 9 8 9 8 2 2 2 6 5 6 5...

Page 7: ...ng hydraulic schematics and individual components such as cylinders controls valves and solenoid operated valves Electrical Electrical Section 3 contains listings and illustrations of electrical compo...

Page 8: ...New parts should remain in their container until they are ready to be used Clearly mark or tag hydraulic lines and electrical wiring connections when disconnecting or removing them from unit This will...

Page 9: ...d wheels Visually inspect condition Bolts and fasteners Visually inspect condition Structural damage and welds Visually inspect weld cracks dents Lanyard anchor points Visually inspect condition Platf...

Page 10: ...e Conoco Super Sta 2 Above 32 Mobilgrease CM P Below 32 Mobilgrease CM L Platform rotator Check smooth operation Repair or replace if not working properly Platform controls Check smooth operation spee...

Page 11: ...ngine Refer to the engine manufacturer s instruction manual or consult your local engine service representative if engine adjustments or repairs are needed The engine MUST be operated in accordance wi...

Page 12: ...sure charging equipment is operating properly Lead acid batteries contain sulfuric acid which will damage eyes or skin on contact When working around batteries ALWAYS wear a face shield to avoid acid...

Page 13: ...cals and placards 2 8 Platform rotator Optional 3 4 Check OK X Platform rotation holding valve 3 4 Rotator mounting bolts 2 6 Platform Structural 1 Decals and placards 2 8 Platform gate 4 Hydraulic tu...

Page 14: ...Required Note If correction action is required on any item attach sheet indicating problem and action taken All items have been properly checked and tested and found to be operating satisfactory or n...

Page 15: ...06 950 118 750 220 235 430 475 165 175 320 355 93 250 99 200 145 550 161 550 300 320 580 650 225 240 435 485 M24 x 3 M24 x 2 M27 x 3 M27 x 2 353 384 459 496 154 100 167 600 200 350 216 500 740 805 1 0...

Page 16: ...responsibility of the user and their employer ANSI publications clearly identify the responsibilities of all personnel who may be involved with the aerial platform A reprint of the Manual of Responsib...

Page 17: ...embly 1 5 Platform assembly 1 6 Motor assembly 1 7 Column assembly 1 8 Column assembly illustration 1 9 Placards and decals installation 1 10 2000kg axle 1 12 2000kg axle assembly illustration 1 13 Le...

Page 18: ...7 2 4 Cylinder cover 14 10291 4 Pin stabiliser to housing 15 9981 4 Pressure switch 16 10142 4 Microswitch 17 9844 10 4 Bracket mudguard 18 8024R 15 1 Right hand mudguard 19 9863 1 Engine cover 20 877...

Page 19: ...TITLE Page 1 3 Trailer Assembly Snorkel model MHP15J DWG 00000 1 9 31 27 23 11 24 13 14 29 3 17 18 21 20 19 4 15 16 2 12 26 10 7 8 28 25 6 22 30 5 32 Trailer assembly illustration...

Page 20: ...Page 1 4 Boom Assembly Snorkel model MHP15J DWG 00000 9 10 10 14 27 13 19 25 25 21 22 6 1 12 12 11 11 2 7 5 8 17 17 4 27 13 26 12 12 28 3 15 20 24 23 26 24 26 16 18 18 18 18 13 Boom assembly illustra...

Page 21: ...04 2 Bush lower boom 12 1578 015 4 Cap cylinder 13 8626 3 Pin keeper 10mm 14 9962 1 Pin lower cylinder 15 9928A 1 Lower cylinder 16 10029 1 Boom latch 17 1549 005 2 Bush lower cylinder 18 3624 3 4 Bus...

Page 22: ...1 Platform weld 2 11455 1 Basket frame weld 3 11456 1 Bracket weld frame mount 4 11456 4 As Req Level spacer 5 11461 1 Light number plate 6 302 0021 1 Foot switch 7 11429 20 1 Gravity gate 8 11429 25...

Page 23: ...01 1 Coupling assy 3 10417 1 Bell housing Metric shaft 4 1659 1 Pump 5 1171 4 6 1 Starter motor 6 7013 003 1 Fitting 7 7013 004 1 Fitting 8 7084 001 2 Dowty seal 9 1650 030 1 Battery lead 10 1650 021...

Page 24: ...r cylinder 7 9855 1 1 Cover oil distributor 8 11415A 1 Control valve assembly 9 11597 1 1 Bracket microswitch 10 11597 1 Microswitch 11 11943 1 Slew motor and brake 12 9786 1 Pin boom to column 13 996...

Page 25: ...MHP15J 11995B page 1 9 Column assembly illustration 4 6 5 12 13 10 2 8 7 11 18 17 17 14 9 16 15 15 3 1 Column assembly illustration...

Page 26: ...ecal Gasoline 11 300699 1 Decal Operator checklist 12 0130025 1 Decal Warning 13 0323897 1 Decal Danger 14 11420 1 Decal Lower control box 15 0323899 1 Decal Electrocution hazard 16 11985 1 Decal Stab...

Page 27: ...MHP15J 11995B page 1 11 Placards and decals installation 8 4 8 17 20 3 3 16 23 10 21 12 5 18 4 11 9 19 9 1 6 15 14 13 2 18 21 7 24...

Page 28: ...38 043N 2 Split pin 12 11027 10 2 Grease cap 13 2045 001 Ref Caliper assembly plated no pads 14 9945 9 2 Anchor plate 15 2045K Ref Seal kit caliper 16 11027 5 4 Brake pads 17 2045 003 2 Bleed screw 18...

Page 29: ...3 5 1 2 9 10 12 11 18 17 26 3 4 6 6 6 25 20 A 16 15 24 15 14 19 21 15 22 23 TITLE Page 1 13 2000kg Axle Assembly Hydraulic Disc Brakes Snorkel model MHP15J DWG 000000 2000kg axle assembly illustration...

Page 30: ...LE Page 1 14 Levelling Assembly Snorkel model MHP15J DWG 000000 9 8 6 15 8 19 13 2 11 19 23 13 11 18 19 8 10 13 19 13 7 19 16 11 10 18 13 11 12 3 16 17 1 11 5 4 9 9 14 17 Levelling assembly illustrati...

Page 31: ...rant 5 9880 1 Guide channel 6 9951 1 Level quadrant 7 9879 1 Link level rod 8 3608 20 3 Lock nut 9 1750 120 3 Rod end 10 9881 2 Roller 11 3624 8 5 Bush 12 9882 1 Pin 13 8628 5 Pin keeper 6mm 14 1581 0...

Page 32: ......

Page 33: ...ve sheet 2 2 5 Upper boom lift cylinder assembly 2 6 Lower boom lift cylinder assembly 2 7 Flyboom cylinder assembly 2 8 Stabiliser leg cylinder assembly 2 9 Oil distributor assembly 3 port 2 11 Oil d...

Page 34: ...page 2 2 MHP15J 11995B...

Page 35: ...ONTROL VALVE TANK PORT TANK PORT 2500 p s i RELIEF VALVE ACCUM S S ORIFICE FLOW CONTROL VALVE STABILISER PORT STABILISER SELECTOR VALVE PROPORTIONAL FLOW CONTROL VALVE RETURN FILTER 10 MICRON PAD ROTA...

Page 36: ......

Page 37: ...id valve floating centre 11 11415 6 1 Check valve 4 psi 12 11415 11 12 Solenoid coil 12 volt 13 11415 12 1 Minimum flow setting orifice 14 11415 12 1 Emergency lowering orifice MHP15J 11995B page 2 4...

Page 38: ...Control solenoid Normally open 9 11415 9 3 Solenoid valve closed centre 10 11415 10 1 Solenoid valve floating centre 11 11415 6 1 Check valve 4 psi 12 11415 11 12 Solenoid coil 12 volt 13 11415 12 1...

Page 39: ...p screw M8 x 50 4 506 5705 2 Fitting hydraulic 7 16 x 9 16 5 11611 6 1 Fitting ferrulok 6 11057 1 1 Check valve fitting 7 9935 1 1 Counterbalance cartridge 8 9405 1 Velocity fuse 9 11934 6 1 Fitting f...

Page 40: ...3 08040 2 Cap screw M8 x 40 4 506 5705 2 Fitting hydraulic 7 16 x 9 16 5 9401 1 Counterbalance cartridge 6 7956 1 Counterbalance cartridge 7 11611 6 1 Fitting ferrulok 8 11934 6 1 Fitting ferrulok 9 3...

Page 41: ...em Part No Qty Description 1 12177 1 Flyboom cylinder assembly 2 11412 1 1 Relief valve 3 11367 2 1 Pilot check valve 12177K 1 Seal kit MHP15J 11995B page 2 8 Flyboom cylinder assembly 6 1 7 11 5 3 12...

Page 42: ...08040 2 Cap screw M8 x 40 4 11934 6 1 Fitting ferrulok 5 11611 6 1 Fitting ferrulok 6 9981 1 Pressure switch set 400 psi 7 3624 4 2 Bush permaglide 8 3624 18 2 Bush permaglide 9 10286 4 1 P O Check v...

Page 43: ...MHP15J 11995B page 2 10...

Page 44: ...1 Nut 6 3603 05 3 Flat washer 7 3604 05012 3 Machine screw 8 3605 06 6 HD spring washer 9 3610 06020 4 Bolt class 8 8 10 3610 06016 2 Bolt class 8 8 11 3610 12075 1 Bolt class 8 8 12 3611 05 3 Nylock...

Page 45: ...MHP15J 11995B page 2 12 Oil distributor assembly 3 port illustration 1 13 9 3 11 5 7 15 10 4 12 6 14 14 14 14 14 8 8 9 8 Oil distributor assembly 3 port illustration...

Page 46: ...g washer 3 3610 06016 3 Metric bolt 4 11768 228 4 PTFE backup washer 5 11956 1 1 Distributor 3 part pillar 6 11956 2 1 Distributor barrel 7 11956 3 1 Distributor cap 8 11956 5 2 Wiper seal 11956K 1 Se...

Page 47: ...chematic illustration 3 3 AC motor option wiring schematic illustration 3 4 Road transport electric illustration 3 5 Upper control box assembly 3 6 Lower control box assembly 3 7 MHP15J 11995B page 3...

Page 48: ...page 3 2 MHP15J 11995B...

Page 49: ...XT RET RIGHT LEFT BLEED DOWN LIFT ENABLE LIGHT LIFT ENABLE LIGHT A8 HONDA START HOUR METER R2 R2 87A 30 85 86 CHOKE SOLENOID HONDA COIL A4 CHOKE B10 A7 R3 R3 87A 87 A12 A11 A3 STAB COIL STAB BOOM SW A...

Page 50: ......

Page 51: ...schematic illustration HONDA STARTER SOLENOID A4 R2 terminal 85 YELLOW BROWN GREEN RED A5 RELAY 4 1 3 5 8 6 7 2 CONTACTOR 0 1 2 4 6 8 M AC MOTOR PHASE NEUTRAL EARTH POWER SUPPLY 12v DC To B12 To A8 A...

Page 52: ...Y TRAILER PLUG PLUG AUSTRALIA REAR VIEW Part Number 1286 001 Y 1 R 6 Br 7 5 G 4 2 3 B PLUG NEW ZEALAND REAR VIEW Part Number 1286 001 Y 1 2 Br 7 B 3 G 4 6 R 5 WIRE CODE 3 B BLACK Bl BLUE 6 R RED 1 Y Y...

Page 53: ...tator option 6 302 0090 1 Keyswitch anti restart 7 560377 1 Lamp 12V green 8 304 0348 1 Knob speed control switch 9 304 0412 1 Rheostat 25 ohm 10 56223 6 1 Switch guard MHP15J 11995B page 3 6 Upper co...

Page 54: ...f M 6 302 0048 1 Switch toggle 4PDT On On 7 3020087 1 Key switch 8 304 0348 1 Knob speed control switch 9 304 0412 1 Rheostat 25 ohm 10 455186 1 Hourmeter 12 60VDC square 11 560377 1 Lamp 12V green 12...

Page 55: ...Section 4 Rotator option 4 2 Rotator option illustration 4 3 MHP15J 11995B page 4 1 Section 4 Options...

Page 56: ...1568 1 Cylinder platform rotator 9 9985 1 Pin level rod 10 9792 1 Pin fly boom 11 11586 1 Double pilot check valve 12 3624 26 4 Bush 13 3626 1 2 Flanged bearing 14 3628 6 1 Nut insert 6mm 15 60000 004...

Page 57: ...TITLE Page 4 3 Rotator Option Snorkel model MHP15J DWG 11576 18 3 12 17 13 6 15 10 4 2 1 11 19 9 5 16 Rotator option illustration...

Page 58: ......

Page 59: ...7 L Lift cylinder lower 2 7 Lift cylinder upper 2 6 M Maintenance 0 5 Maintenance schedules 0 6 Manual organisation See Maintenance information page 3 Manual Organization 0 5 Maximum height to basket...

Page 60: ......

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