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Snorkel MHP 13/35 Mark II, Maintenance And Repair Parts Manual

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Snorkel MHP 13/35 Mark II Maintenance And Repair Parts Manual Download Page 4

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MHP13/35 & MHP15/44 Mark II – 12785B

Table of Contents

Section 2. - Hydraulics

Hydraulic schematic drawing for standard units . . . 2-3
Hydraulic schematic drawing

for units fitted with self level stabilisers . . . . . . . . 2-4

Main control valve . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Upper lift cylinder assembly . . . . . . . . . . . . . . . . . . 2-6
Lower lift cylinder assembly . . . . . . . . . . . . . . . . . . 2-7
Flyboom cylinder assembly . . . . . . . . . . . . . . . . . . . 2-8
Stabiliser leg cylinder assembly . . . . . . . . . . . . . . . 2-9
Hydraulic oil tank assembly . . . . . . . . . . . . . . . . . . 2-10
Optional Rotator cylinder assembly . . . . . . . . . . . 2-11
Optional Oil distributor assembly - 2 port . . . . . . . 2-12
Optional Oil distributor assembly drawing. . . . . . . 2-13
Optional Automatic stabiliser. . . . . . . . . . . . . . . . . 2-14

Section 1. - Repair Parts

Trailer assembly MHP13/35 . . . . . . . . . . . . . . . . . . 1-3
Trailer assembly MHP13/35 . . . . . . . . . . . . . . . . . . 1-4
Trailer assembly drawing MHP13/35 . . . . . . . . . . . 1-5
Trailer assembly drawing MHP15/44 . . . . . . . . . . . 1-6
Trailer assembly MHP15/44 . . . . . . . . . . . . . . . . . . 1-7
Trailer assembly MHP15/44 . . . . . . . . . . . . . . . . . . 1-8
Boom assembly MHP13/35 . . . . . . . . . . . . . . . . . . 1-10
Boom assembly drawing MHP13/35 . . . . . . . . . . . 1-11
Boom assembly drawing MHP15/44 . . . . . . . . . . . 1-12
Boom assembly MHP15/44 . . . . . . . . . . . . . . . . . . 1-13
Jib boom assembly . . . . . . . . . . . . . . . . . . . . . . . . 1-14
Jib boom assembly drawing . . . . . . . . . . . . . . . . . 1-15
Column assembly drawing . . . . . . . . . . . . . . . . . . 1-16
Column assembly . . . . . . . . . . . . . . . . . . . . . . . . . 1-17
Column covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20
Column covers drawing . . . . . . . . . . . . . . . . . . . . . 1-21
Step assembly drawing . . . . . . . . . . . . . . . . . . . . . 1-22
Step assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-23
Engine assembly  . . . . . . . . . . . . . . . . . . . . . . . . . 1-24
Engine assembly drawing . . . . . . . . . . . . . . . . . . . 1-25
Basket assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 1-26
Basket assembly drawing . . . . . . . . . . . . . . . . . . . 1-27
Tow coupling hydraulic . . . . . . . . . . . . . . . . . . . . . 1-28
Tow coupling hydraulic, drawing . . . . . . . . . . . . . . 1-29
Placards and decals installation . . . . . . . . . . . . . . 1-30
Placards and decals drawing . . . . . . . . . . . . . . . . 1-31
1750kg axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-32
Axle assembly drawing . . . . . . . . . . . . . . . . . . . . . 1-33

Summary of Contents for MHP 13/35 Mark II

Page 1: ...Engine Powered Gasoline Diesel Battery Electric Mark II MHP13 35 P N 12785B January 2009 Rev D From Serial Number NZ080616 Maintenance and Repair Parts Manual MHP15 44...

Page 2: ...upon which the part was installed THIS WARRANTY EXCLUDES AND SNORKEL DOES NOT WARRANT 1 Engines motors tires and batteries which are manufactured by suppliers to Snorkel who furnish their own warranty...

Page 3: ...mation ix Maintenance schedules x Daily Maintenance xi Hydraulic Hose Age xi Pre operational Inspection xi 90 Day or 150 Hour Maintenance Trained Service Technician xii Yearly or 500 Hour Maintenance...

Page 4: ...r assembly MHP13 35 1 3 Trailer assembly MHP13 35 1 4 Trailer assembly drawing MHP13 35 1 5 Trailer assembly drawing MHP15 44 1 6 Trailer assembly MHP15 44 1 7 Trailer assembly MHP15 44 1 8 Boom assem...

Page 5: ...tion Sheet 1 4 16 Bi Energy power option Sheet 2 4 17 24V DC electric motor option Sheet 1 4 18 24V DC electric motor option Sheet 2 4 19 24V DC electric motor option Sheet 3 4 20 24V DC electric moto...

Page 6: ......

Page 7: ...al Boom type Articulating Horizontal reach 5 6m at 6m 18 4 at 19 7 Maximum wind speed 12 5m s 45kph 28mph Turntable rotation 540O non continuous or 360O continuous Power source std Gasoline engine 5 5...

Page 8: ...ation 540O non continuous or 360O continuous Power source std Gasoline engine 5 5hp Hydraulic system Proportional electro hydraulic Stabilisation 4 independently operated hydraulic outriggers with saf...

Page 9: ...t 163 cm 3 9 9 cu in Bore x Stroke 68 x 45 mm 2 7 x 1 8 in Max output 4 kW 4 000 rpm Max torque 1 1 kg m 8 0 ft lb 2500 rpm Fuel gasoline Fuel Grade automotive gasoline unleaded or lowleaded preferred...

Page 10: ...D MHP13 35 MHP15 44 Mark II 12785B General Specifications 13 12 11 10 9 8 7 6 5 4 3 2 1 METRES METRES 4 3 2 1 0 4 3 2 1 5 6 7 42 6 39 3 36 32 8 29 5 26 2 22 9 19 6 16 4 13 1 9 8 6 5 3 2 FEET FEET 13 1...

Page 11: ...Stowed Unit Dimensions MHP13 35 MKII MHP13 35 MHP15 44 Mark II 12785B Rev D page v General Specifications 1 58m 53m 3 46m 5 99m 6 20m Includes optional rotator 51m 2 05m...

Page 12: ...Mark II 12785B General Specifications 13 12 11 10 9 8 7 6 5 4 3 2 1 METRES METRES 4 3 2 1 0 4 3 2 1 5 6 7 42 6 39 3 36 32 8 29 5 26 2 22 9 19 6 16 4 13 1 9 8 6 5 3 2 FEET FEET 13 1 9 8 6 5 3 2 0 3 2...

Page 13: ...Stowed Unit Dimensions MHP15 44 MKII MHP13 35 MHP15 44 Mark II 12785B Rev D page vii General Specifications 45m 4 79m 7 45m 7 56m Includes optional rotator 69m 2 1m 1 77m...

Page 14: ......

Page 15: ...cs and individual components such as cylinders controls valves and solenoid operated valves Electrical Electrical Section 3 contains listings and drawings of electrical components installations includ...

Page 16: ...heir container until they are ready to be used Clearly mark or tag hydraulic lines and electrical wiring connections when disconnecting or removing them from unit This will assure that they are correc...

Page 17: ...d welds Visually inspect weld cracks dents Lanyard anchor points Visually inspect condition Platform gate Visually inspect operation Platform guardrails Visually inspect condition Air filter Check con...

Page 18: ...ricate Conoco Super Sta 2 Above 32 Mobilgrease CM P Below 32 Mobilgrease CM L Platform rotator Check smooth operation Repair or replace if not working properly Platform controller Check smooth operati...

Page 19: ...ecommendations Rotation bearing Rotation bearing Pressure gun lubricate bearing at recommended interval using lubricant as outlined in the maintenance schedule Rotate while lubricating Lubrication fit...

Page 20: ...In this event when the cylinder is fully extended the engine should be stopped to allow the air to separate from the oil about five minutes is sufficient and the oil topped up again before restarting...

Page 21: ...ts eyes flush immediately with clear water and get medical attention Wear rubber gloves and protective clothing to keep acid off skin if acid contacts skin wash off immediately with clear water Lead a...

Page 22: ...eck OK X Decals and placards 2 8 Platform rotator Optional 3 4 Platform rotation holding valve 3 4 Rotator mounting bolts 2 6 Platform Structural 1 Decals and placards 2 8 Platform gate 4 Hydraulic tu...

Page 23: ...ective Action Required Note If correction action is required on any item attach sheet indicating problem and action taken All items have been properly checked and tested and found to be operating sati...

Page 24: ...8 525 72 900 106 950 118 750 220 235 430 475 165 175 320 355 93 250 99 200 145 550 161 550 300 320 580 650 225 240 435 485 M24 x 3 M24 x 2 M27 x 3 M27 x 2 353 384 459 496 154 100 167 600 200 350 216 5...

Page 25: ...ser and their employer ANSI publications clearly identify the responsibilities of all personnel who may be involved with the aerial platform A reprint of the Manual of Responsibilities for Dealers Own...

Page 26: ...ivalent force along the line of action of the manual force The calculated force due to wind is 248N or 25 3kg The load simulating the wind and manual force is therefore 70 1kg The test procedure is as...

Page 27: ...Mark II 12785B Rev D page xxi Maintenance Information W ROPE o 63 3 7000 RATED LOAD R 239kg STANDARD MACHINE 217kg WITH ROTATOR 5985 7 5 0 2 R M W 70 1 CHAIN MANUAL FORCE M 44 8kg WIND FORCE W 25 3kg...

Page 28: ...alent force along the line of action of the manual force The calculated force due to wind is 248N or 27 2kg The load simulating the wind and manual force is therefore 72 2kg The test procedure is as f...

Page 29: ...Mark II 12785B Rev D page xxiii Maintenance Information W ROPE o 63 5 8240 RATED LOAD R 220kg STANDARD MACHINE 194kg WITH ROTATOR 6850 9 1 3 5 R M W 72 2 CHAIN MANUAL FORCE M 45kg WIND FORCE W 27 2kg...

Page 30: ...om assembly 1 14 Jib boom assembly drawing 1 15 Column assembly drawing 1 16 Column assembly 1 17 Column covers 1 20 Column covers drawing 1 21 Step assembly drawing 1 22 Step assembly 1 23 Engine ass...

Page 31: ...page 1 2 Rev D MHP13 35 MHP15 44 Mark II 12785B...

Page 32: ...ent 25 9875 1 4 Reflector lens orange 26 9875 2 2 Reflector lens white 27 11369 4 Foot pin 28 9973 1 1 Safety chain 29 10993 1 1 Hammer lock 30 11112 3 1 Boom lock pin 31 11492 3 12 Tab washer 32 1278...

Page 33: ...3626 5 8 Flanged bush 57 3626 1 16 Flanged bush 58 12439 1 Hose protector 59 3610 16100 2 Bolt check thread length 60 3604 06020 2 Screw 61 12703 3 2 U bolt 62 12826 2 U bolt attachment plate 63 12772...

Page 34: ...5 5 5 5 13 21 7 15 23 23 2 10 18 4 4 12 20 20 6 14 22 8 16 24 25 33 41 27 67 68 66 66 43 29 37 45 45 31 31 39 47 26 34 42 28 36 44 30 38 46 32 40 48 49 57 57 57 57 51 59 53 61 19 55 63 35 6 50 58 52 6...

Page 35: ...16 25 57 57 57 57 25 33 41 27 35 43 49 37 45 45 31 47 26 26 34 34 42 28 36 44 30 53 54 46 32 40 52 48 50 22 58 61 63 17 62 66 59 38 64 60 60 65 39 5 5 5 21 24 56 55 51 TITLE Trailer Assembly Snorkel M...

Page 36: ...3626 5 2 Flanged bush 26 8628 12 Pin keeper 27 12790 4 Foot plate weldment 28 9875 1 4 Reflector lens orange 29 9875 2 2 Reflector lens white 30 11369 4 Foot pin 31 9973 1 1 Chain 32 10993 1 1 Hammer...

Page 37: ...56 3611 20 1 Nylock nut 57 3626 1 8 Flanged bush 58 3604 06020 2 Screw 59 12772 1 2 Wheel rim 60 3603 16 4 Plain washer 61 3611 16 4 Nylock nut 62 12703 3 2 U bolt 63 12826 2 U bolt attachment plate 6...

Page 38: ......

Page 39: ...1 Floating turret weldment 20 12374 1 Upper level rod 21 12375 2 Lower level rod 22 12740 1 Pin 23 12383 REV H 1 Quadrant jib upper boom weldment 24 12739 1 Pin 25 12735 2 Pin 26 12737 1 Pin 27 12396...

Page 40: ...el MHP13 35 MKII DWG 12774 9 3 1 2 31 17 40 4 38 32 35 36 37 11 19 27 25 5 13 21 7 15 23 10 12 20 14 22 8 16 24 25 33 11 11 11 11 39 6 27 11 11 29 26 34 11 11 7 7 10 10 10 10 10 28 28 30 X9 Boom assem...

Page 41: ...5 36 37 11 19 27 25 5 13 21 7 15 23 10 12 20 14 22 8 16 24 25 33 11 11 11 11 39 6 27 11 11 29 26 34 11 11 7 7 10 10 10 10 10 28 28 30 X9 TITLE Boom Assembly Snorkel Model MHP15 44 MKII Boom assembly d...

Page 42: ...3 REV C 1 Floating turret weldment 20 12457 1 Upper level rod 21 12458 2 Lower level rod 22 12740 1 Pin 23 12383 REV H 1 Quadrant jib upper boom weldment 24 12735 1 Pin 25 12737 2 Pin 26 12395 1 Pin 2...

Page 43: ...washer 7 12288 120 1 Upper flyboom weldment 8 12288 110 1 Lower flyboom weldment 9 12349 5 Pin 10 12739 1 Pin 11 12383 REV H 1 Quadrant jib upper boom weldment 12 12327A 1 Basket assembly 13 12332A 1...

Page 44: ...TITLE Jib Boom Assembly Snorkel Medels MHP13 35 MHP15 44 MKII 1 9 9 9 9 9 3 3 3 3 3 3 3 3 3 3 11 5 13 7 2 2 10 4 4 12 6 8 15 X6 17 19 18 18 18 18 14 14 16 Jib boom assembly drawing Page 1 15...

Page 45: ...25 25 25 9 41 27 37 45 31 39 5 53 47 33 18 34 42 36 44 26 54 38 46 32 40 49 50 15 8 35 TITLE 1 21 23 2 29 28 30 7 20 14 16 48 MAIN CONTROL MANIFOLD See Hydraulics Section ENGINE ASSEMBLY See Repair Pa...

Page 46: ...3611 06 8 Nyloc nut 26 12483 1 Remote grease nipple mount 27 3611 12 2 Nyloc nut 28 3613 12035 10 Cap screw 29 3631 12 10 Disc lock washer 30 3631 16 12 Disc lock washer 31 3660 05020 8 Counter sunk...

Page 47: ...Part No Qty Description 56 12483 4 1 Tube 57 12483 3 1 Connector 58 12483 2 1 Adaptor 59 12381 40 1 Heat deflector 60 9990 4 Thrust washer page 1 18 Rev D MHP13 35 MHP15 44 Mark II 12785B Column asse...

Page 48: ......

Page 49: ...06 1 Spur washer 7 3660 05020 20 Countersunk screw 8 12388 1 Cover kit Note Covers can not be purchased individually only as a complete kit 9 12401 1 Latch compression 10 12403 2 Butt hinge 11 12414 2...

Page 50: ...TITLE Covers Snorkel Models MHP13 35 MHP15 44 MKII DWG 12381A 1 1 7 7 7 13 9 15 11 5 5 2 8 8 8 8 14 3 4 10 6 12 Column covers drawing Page 1 21...

Page 51: ...TITLE Fold Down Step Assembly Snorkel Models MHP13 35 MHP15 44 MKII 1 1 1 9 3 3 11 5 7 2 2 10 4 4 12 6 6 8 8 Basket Assembly ATTACHMENT DETAIL 13 15 14 x8 x4 x4 Step assembly drawing Page 1 22...

Page 52: ...ric bolt 5 3611 08 2 Metric nylock nut 6 3668 08025 2 Socket button head screw 7 11429 32 2 Bush 8 11429 33 2 Spring retainer 9 11429 34 1 Spring 10 12480 10 1 Step mount left 11 12480 20 1 Step mount...

Page 53: ...5 1 Metric bolt 21 3610 10065 3 Metric bolt 22 3611 04 2 Metric nylock nut 23 3611 05 8 Metric nylock nut 24 3611 06 2 Metric nylock nut 25 3611 08 4 Metric nylock nut 26 3611 10 4 Metric nylock nut 2...

Page 54: ...II 12785B Rev D page 1 25 Engine assembly drawing DWG 12413 1 9 9 17 3 11 11 19 5 13 21 7 15 23 2 10 10 18 4 12 20 6 14 22 8 16 24 25 33 41 27 35 43 29 37 45 31 39 26 26 34 42 28 36 44 30 38 32 40 En...

Page 55: ...Nylock nut 12 3611 08 6 Nylock nut 13 3663 06020 6 Cap screw 14 12327 1 Basket weld 15 12327 1 1 Floor plate 16 12327 50 1 Drop down bar 17 12386 1 2 Rear direction indicator lamp LED 18 12386 2 2 li...

Page 56: ...3 35 MHP15 44 Mark II 12785B Rev D page 1 27 Basket assembly drawing DWG 12327A 1 9 3 11 5 13 21 20 7 15 23 2 2 10 4 4 4 4 12 12 6 6 6 14 22 25 8 16 24 17 17 3 11 19 19 18 18 27 26 Basket assembly dra...

Page 57: ...946 11 1 Lock pin spring Includes 11 11 1 Lock pin 12 9946 10 1 Adjusting screw M16 13 9946 8 1 Handle assembly Including 14 15 16 17 14 1 Tension pin 15 1 Tension pin 16 9946 9 1 Trigger assembly Inc...

Page 58: ...MHP13 35 MHP15 44 Mark II 12785B Rev D page 1 29 Tow coupling hydraulic drawing H Y D R A D I S C 12 16 29 17 2 22 21 30 32 23 26 27 31 5 4 3 1 6 8 7 20 13 14 15 9 10 11 Tow coupling hydraulic drawing...

Page 59: ...MHP13 35 only 7856 2 Decal tyre pressure MHP15 44 only 26 12423 250 1 Decal safe working load NZ Aust machines without rotator 12423 227 1 Decal safe working load NZ Aust machines with rotator MHP13 3...

Page 60: ...and decals drawing 10 30 3 26 8 27 7 4 2 19 12 15 25 19 20 32 32 20 36 37 6 9 22 x 8 32 32 15 1 31 28 33 9 13 17 21 25 29 38 39 39 18 23 34 12 14 20 35 40 20 28 21 x 4 11 x 4 16 19 Alternate Decal Loc...

Page 61: ...Ref Split pin 12 9922 7 2 Grease cap 13 2045 001 Ref Caliper assembly Includes items 14 to 24 14 9945 9 2 Anchor plate 15 2045K Ref Seal kit caliper 17 2045 003 2 Bleed screw 18 2045 13 2 Housing 19...

Page 62: ...750kg Axle Assembly Hydraulic Disc Brakes Snorkel models MHP13 35 15 44 See Pages 1 3 to 1 4 Trailer Assembly 1335 Pages 1 6 to 1 8 Trailer Assembly 1544 for further details 18 17 20 7 7 15 24 15 14 1...

Page 63: ......

Page 64: ...ssembly 2 6 Lower lift cylinder assembly 2 7 Flyboom cylinder assembly 2 8 Stabiliser leg cylinder assembly 2 9 Hydraulic oil tank assembly 2 10 Optional Rotator cylinder assembly 2 11 Optional Oil di...

Page 65: ...page 2 2 Rev D MHP13 35 MHP15 44 Mark II 12785B...

Page 66: ...STABILISER PORT PROPORTIONAL FLOW CONTROL VALVE RETURN FILTER 10 MICRON ROTATOR OPTION T P PILOT OPER CHECK VALVE AUX MOTOR OPTION PUMP HONDA PUMP AUX MOTOR LEG 4 LEG CYL JIB CYL TITLE SEPT 2007 Hydra...

Page 67: ...MAIN VALVE EMERGENCY LOWER PORT CONTROL VALVE TANK PORT TANK PORT 2500 p s i RELIEF VALVE ACCUM S S ORIFICE FLOW CONTROL VALVE STABILISER PORT PROPORTIONAL FLOW CONTROL VALVE RETURN FILTER 10 MICRON...

Page 68: ...P 1 Check valve 4 psi 7 11415 77 1 Proportional flow control 8 11415 8P 1 Control solenoid 9 11415 9P 1 Solenoid valve closed centre 10 11415 10P 4 Solenoid valve floating centre 11 11415 6P 1 Check v...

Page 69: ...2333K 1 Seal kit 2 3626 6 4 Flanged permaglide bush 3 7031 002 1 JICM x UN O Ring M elbow 4 10856 1 1 Counterballance cartridge 5 10856 2 1 Check cartridge 6 10856 3 1 Velocity fuse 7 506 5705 2 JICM...

Page 70: ...2 3626 1 2 Flanged permaglide bush 3 3626 6 2 Flanged permaglide bush 4 7031 002 1 JICM x UN O Ring M Elbow 5 10856 1 1 Counterbalance cartridge 6 10586 2 1 Check cartridge 7 10586 3 1 Velocity fuse 8...

Page 71: ...sembly 1 12332 1 Flyboom cylinder 12332K 1 Seal kit 2 7031 002 2 JICM x UN O Ring M elbow 3 10856 1 1 Counterbalance cartridge 4 10976 1 1 Cavity plug 5 3626 10 4 Flanged permaglide bush page 2 8 Rev...

Page 72: ...maglide bush 10 10286 3 1 Counterbalance cartridge 11 10286 4 1 Check cartridge 12 12336 10 1 Limit switch 13 12336 11 1 Sliding bush 14 12336 2 1 Cylinder base 15 12336 3 1 Wiper seal 16 12336 4 1 Sw...

Page 73: ...Suction pipe weldment 12 11487 1 Filter breather 13 11488 10 1 Tank top filter 14 302950 1 Decal hydraulic oil level min max 15 12814 1 Decal hydraulic fluid 16 9207 1 Decal hydraulic oil page 2 10 R...

Page 74: ...tator cylinder assembly 1 12330 1 Rotator cylinder 12330K 1 Seal kit 2 3626 3 2 Flanged permaglide bush 3 7046 012 1 Elbow BSPTM x JICM 4 7019 018 1 Nipple BSPTM x JICM MHP13 35 MHP15 44 Mark II 12785...

Page 75: ...r 8 60016 003 2 Bolt 9 7031 001 1 JICM UN O Ring elbow 10 7031 007 1 JICM UN O Ring elbow 11 7025 002 1 JICM UN O Ring straight 12 506 7707 1 JICM UN O Ring straight 13 3615 12075 1 Metric set screw 1...

Page 76: ...MHP13 35 MHP15 44 Mark II 12785B Rev D page 2 13 Optional Oil distributor assembly drawing Opti onal Oil distr ibut or asse mbly draw ing 1 9 17 17 3 11 19 5 13 7 15 15 15 2 10 18 4 12 20 6 14 8 16 16...

Page 77: ...iser Item Part No Qty Description 11921A Ref Manifold block assembly 1 11415 11 8 12V coil 2 11415 9 4 Valve spool 3 7034 001 1 Cavity Plug page 2 14 Rev D MHP13 35 MHP15 44 Mark II 12785B Optional Au...

Page 78: ...ut option 3 6 Electrical schematic Bi Energy option 3 7 Automatic stabiliser control box assembly 3 9 Upper control box assembly 3 10 Lower control box assembly 3 11 240V AC motor option drawing 3 12...

Page 79: ......

Page 80: ...EED CONTROL RHEOSTAT PROPORTIONAL COIL CONTROL COIL DOWN DOWN UP UP EXT RET RIGHT LEFT BLEED DOWN LIFT ENABLE LIGHT LIFT ENABLE LIGHT A8 HONDA STARTER HOUR METER R2 R2 87A 30 85 86 CHOKE SOLENOID HOND...

Page 81: ...A3 STAB BOOM SW A10 STAB SW A9 R1 85 30 87 87A 86 A2 IGN START BATT EMERG STOP CIRCUIT BREAKER BATTERY LOWER BOOM SWITCH UPPER BOOM SWITCH P G PLATFORM GROUND SELECTOR SWITCH LOWER BOOM UPPER BOOM JI...

Page 82: ...T SPEED CONTROL RHEOSTAT PROPORTIONAL COIL CONTROL COIL DOWN DOWN UP UP EXT RET RIGHT LEFT BLEED DOWN LIFT ENABLE LIGHT LIFT ENABLE LIGHT A8 FUEL SOLENOID HOUR METER A4 A7 R3 R3 R2 R2 87A 87 A12 A11 A...

Page 83: ...RIGHT LEFT BLEED DOWN LIFT ENABLE LIGHT LIFT ENABLE LIGHT A8 HONDA STARTER HOUR METER R2 R2 87 85 86 CHOKE SOLENOID HONDA COIL A4 CHOKE B10 A7 R3 R3 87A 87 A12 A11 A3 STAB COIL STAB BOOM SW A10 STAB...

Page 84: ...SPEED CONTROL RHEOSTAT HOUR METER STABILISER SWITCH STAB BOOM SWITCH STAB ENABLE SWITCH 87A 87A STABILISER COIL CHOKE SOLENOID HONDA COIL LIFT ENABLE LIGHT BATTERY SWITCH 250A EMERGENCY STOP IGN BATT...

Page 85: ......

Page 86: ...2404 1 Control box 2 12536 3 5 LED 12V green 3 3604 05020 2 Pan head screw 4 302 0016 5 Switch toggle SPDT M OFF M 5 12416 1 Hinge not shown 6 12408 1 Seal not shown 7 12515 5 Washer 8 1815 2 Cable gl...

Page 87: ...MOM OFF 9 10114 1 Contact set additional 10 12385 1 Control box upper 11 3604 05020 2 Pan head screw plated 12 12408 1 Rubber seal not shown 13 12416 1 Hinge not shown 14 304 0338 1 Plug assembly not...

Page 88: ...h head 7 10744 1 Key switch 8 455186 1 Hourmeter 9 12536 3 1 LED 12V green 10 3020087 1 Key switch 11 304 0412 1 Rheostat 12 9776 2 Collar and contact block 13 302 0018 4 Switch toggle DPDT M OFF M 14...

Page 89: ...motor option drawing HONDA STARTER SOLENOID AC MOTOR SWITCH A4 R2 terminal 85 YELLOW BROWN GREEN RED A5 RELAY 4 1 3 5 8 6 7 2 CONTACTOR 0 1 2 4 6 8 M AC MOTOR PHASE NEUTRAL EARTH POWER SUPPLY 12v DC...

Page 90: ...let drawing HONDA STARTER SOLENOID SOCKET OUTLET AC MOTOR SWITCH A4 R2 terminal 85 YELLOW BROWN GREEN RED A5 RELAY 4 1 3 5 8 6 7 2 CONTACTOR 0 1 2 4 6 8 M AC MOTOR PHASE NEUTRAL EARTH POWER SUPPLY 12v...

Page 91: ...D tail lights RIGHT HAND TAIL LIGHT NUMBER PLATE LIGHTS PLUG CONNECTION UNDER PLATFORM FLOOR YELLOW RED BROWN GREEN WHITE TRAILER PLUG WIRING CODE WHITE RED WHITE WHITE BLUE YELLOW MALE FEMALE BLUE GR...

Page 92: ...11 240V AC basket outlet Sheet 1 4 12 240V AC basket outlet Sheet 2 4 13 240V AC Basket Outlet Sheet 3 4 14 240V AC basket outlet Sheet 4 4 15 Bi Energy power option Sheet 1 4 16 Bi Energy power opti...

Page 93: ...10055 1 Metric bolt 21 3610 10065 3 Metric bolt 22 3611 04 2 Metric nylock nut 23 3611 05 8 Metric nylock nut 24 3611 06 2 Metric nylock nut 25 3611 08 4 Metric nylock nut 26 3611 10 4 Metric nylock...

Page 94: ...Rev D page 4 3 Engine assembly Robin Sheet 2 DWG 12450 1 9 9 17 11 19 5 13 21 7 23 2 10 10 18 4 12 20 6 14 22 8 3 16 13 13 16 24 25 33 41 27 35 43 29 37 45 31 39 26 34 42 28 36 44 30 38 32 46 40 11 15...

Page 95: ...0 10045 3 Metric bolt 15 3610 10050 1 Metric bolt 16 3610 10055 1 Metric bolt 17 3610 10060 3 Metric bolt 18 3611 05 8 Nyloc nut 19 3611 08 1 Nyloc nut 20 3611 10 7 Nyloc nut 21 3612 06006 2 Grub scre...

Page 96: ...HP15 44 Mark II 12785B Rev D page 4 5 Engine assembly Lombardini Sheet 2 1 9 17 17 17 3 11 19 5 13 21 7 15 23 2 10 20 18 4 12 20 6 14 22 8 16 24 25 33 27 29 31 26 28 30 32 x3 Engine assembly Lombardin...

Page 97: ...090 2 Bolt M10 x 90 C8 8 11 3611 06 2 Nylock nut 12 12327A 1 Basket assembly 13 3603 06 4 Plain washer 14 3613 06080 2 Cap screw 15 506 5705 4 JIC M x UN O Ring Nipple 16 11586 1 Double pilot check va...

Page 98: ...TITLE Basket Rotator Assembly Sheet 2 Snorkel Models MHP13 35 MHP15 44 MKII 9 9 3 3 25 26 25 12 1 21 22 24 23 17 11 19 5 13 7 15 2 10 18 20 6 14 8 16 4 27 4 Basket rotator Sheet 2 Page 4 7...

Page 99: ...9 3 11 5 5 5 13 7 7 15 2 17 10 4 12 6 14 8 16 POWER SUPPLY UNIT 240V AC MOTOR ASSEMBLY See Options Section MOTOR ASSEMBLY See Repair Parts Section TRAILER ASSEMBLY See Repair Parts Section ELECTRIC M...

Page 100: ...lain washer 6 3610 10045 4 Bolt 7 3611 10 8 Nylock nut 8 9018 5 1 240V AC motor assembly 9 3610 10055 1 Bolt 10 3610 10065 3 Bolt 11 5560179 4 Plain washer 12 12413A 1 Honda engine assembly 13 3603 05...

Page 101: ...815 1 Compression gland 2 1865 001 1 Switch 3 2500 5 1 Relay 4 2500 6 1 Relay mounting base 5 10967 1 1 RCD 6 10967 2 1 Appliance inlet 7 10967 4 1 Enclosure lid 8 10967 6 1 Enclosure 9 11588 1 Relay...

Page 102: ...asher 8 3610 06025 4 Bolt 9 6983 001 1 JIC F tapped hole plug 10 7013 003 1 BSPP x JICM nipple 11 9501 2 1 Hydraulic fitting 12 11058 1 1 Check fitting 13 3605 10 4 Plain washer 14 3611 10 4 Nylock nu...

Page 103: ...et assembly 1 1807 1 Appliance outlet 2 1865 001 1 Switch 3 10263 1 Compression gland 4 10967 3 1 Switch enclosure 5 10967 5 4 Mounting feet 6 3611 05 4 Nylock nut 7 3603 05 8 Plain washer 8 3610 0501...

Page 104: ...Assembly ATTACHMENT POSITION ATTACHMENT DETAIL 240V AC BASKET OUTLET 1 3 5 2 4 6 8 8 TITLE 240V AC Basket Outlet Sheet 2 Snorkel Models MHP13 35 MHP15 44 MKII 7 7 6 240V AC basket outlet Sheet 2 Page...

Page 105: ...TITLE 240V AC Basket Outlet Sheet 3 Snorkel Models MHP13 35 MHP15 44 MKII ATTACHMENT POSITION GROUND POWER SUPPLY ATTACHMENT DETAIL 1 3 5 7 2 4 6 240V AC Basket Outlet Sheet 3 Page 4 14...

Page 106: ...und power supply inlet assembly 1 10263 1 Compression gland 2 10967 1 1 RCD 3 10967 2 1 Appliance inlet 4 10967 3 1 Enclosure 5 3603 05 4 Plain washer 6 3611 05 4 Nylock nut 7 3604 05020 4 Bolt MHP13...

Page 107: ...4V DC 10 12705 1 24Volt master switch assembly 11 12706 2 Battery clamp 12 12706 11 4 Battery J bolt 13 12707 1 24V 12V converter 14 3040269 2 Cable boot 15 3059907 1 Battery charger 16 3603 06 16 Pla...

Page 108: ...TITLE Bi Energy power option Sheet 2 Snorkel Models MHP13 35 MHP15 44 MKII 1 9 17 17 3 11 19 5 13 25 7 15 23 2 10 18 18 4 12 20 20 20 6 14 22 8 16 16 16 16 24 Bi Energy power option Sheet 2 Page 4 17...

Page 109: ...TITLE 24V DC Electric Motor Option Sheet 1 Snorkel Models MHP13 35 MHP15 44 MKII 1 9 17 3 11 11 5 13 7 15 2 10 10 10 18 4 12 12 6 14 14 14 8 16 10 24V DC electric motor option Sheet 1 Page 4 18...

Page 110: ...2 Battery clamp 6 12706 11 4 Battery J bolt 7 12707 1 24V 12V converter 8 3040269 2 Cable boot 9 3059907 1 Battery charger 10 3603 06 16 Plain washer 11 3603 08 8 Plain washer 12 3605 06 8 Spring wash...

Page 111: ...5 10 2 Spring washer 3 3610 08020 4 Metric bolt 4 7025 001 1 Adaptor JICM UNO 5 7025 003 1 Adaptor JICM UNO 6 11930 1 Pump 7 3080046 1 24V DC motor 8 60017 007 2 Bolt 9 3040269 2 Cable boot 10 3603 08...

Page 112: ...on gland 4 11408 1 Enclosure 5 3040671 1 Contator 12 volt not shown 6 44607 6 1 Fuse not shown 7 11944 1 Decal DC motor isolator 8 3611 04 4 Nylock nut not shown 9 3604 04020 4 Screw not shown 10 3603...

Page 113: ...lat washer 4 12679 40 1 Moving bracket 5 12679A 1 Oil distributor 6 3603 06 4 Flat washer 7 3605 06 4 Spring washer 8 3610 06020 4 Bolt page 4 22 Rev D MHP13 35 MHP15 44 Mark II 12785B Continuous rota...

Page 114: ...rol box auto stabiliser 7 3603 05 8 Plain washer 8 3610 05012 4 Bolt 9 3610 06070 2 Bolt 10 3603 06 10 Plain washer 11 3611 06 2 Nylock nut 12 11921A 1 Manifold block auto stabiliser 13 3605 05 4 Spri...

Page 115: ...on 0 12488A Flashing light assembly 1 12488 1 Flashing light 2 3604 04020 2 Bolt 3 3605 04 2 Spring washer 4 3603 04 2 Plain washer page 4 24 Rev D MHP13 35 MHP15 44 Mark II 12785B Flashing light opti...

Page 116: ...washer 3 3610 05020 2 Metric bolt 4 3611 05 2 Nyloc nut 5 3612 06006 2 Grub screw 6 12518 1 Cam 10 9 metre option 7 12518 2 1 Bracket 10 9 cam switch 8 12525 1 Limit switch Not shown is key switch Ref...

Page 117: ......

Page 118: ...Sheet 1 4 8 Hydraulic schematic for units with automatic stabilisers 2 4 Hydraulic schematic standard machines 2 3 Jib boom assembly 1 15 Oil distributor assembly 2 13 Placards and decals 1 31 Step as...

Page 119: ...Stabiliser leg cylinder assembly 2 9 Standards Australian standard A i T Tow coupling assembly 1 28 Trailer assembly 1 3 1 7 U Upper control box assembly 3 10 Upper lift cylinder assembly 2 6 W Warra...

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