Snell ES-103 Operating Manual And Spare Parts List Download

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AS-23-33 2019.06

S e m i ‐ a u t o s t r a p p i n g m a c h i n e

O p e r a t i n g m a n u a l a n d s p a r e p a r t s l i s t

ES‐103/ES‐104/

ES‐104C/ES‐104L

ES-103

ES-104

ES-104C

ES-104L

Summary of Contents for ES-103

Page 1: ...AS 23 33 2019 06 1 S e m i a u t o s t r a p p i n g m a c h i n e O p e r a t i n g m a n u a l a n d s p a r e p a r t s l i s t ES 103 ES 104 ES 104C ES 104L ES 103 ES 104 ES 104C ES 104L...

Page 2: ...ements 5 Operating 6 Maintenance 7 Troubleshooting 8 3 Electrical diagram 11 4 Adjustments 13 Spare parts list Control unit 15 Frame unit ES 103 19 Frame unit ES 104 21 Frame unit ES 104C 29 Frame uni...

Page 3: ...s require only the most basic maintenance Electrical and mechanical components are designed for easy replacement Safety rules ELECTRIC SHOCK MECHANISM HAZARDOUS HIGH TEMPERATURE It is prohibited for u...

Page 4: ...e 60 x 30 mm Max package size any size Strap tension 150 450 N Strap width 6 9 12 and 15 5 mm Strap dispenser Inside diameter of coil 200 230 and 280 mm Perceived noise level approx 70dBA Power consum...

Page 5: ...on switch To feed strap out of machine freely Power plug To be connected to a power source 1 Strap dispenser A roll of strap is mounted here 2 Brake arm Prevent over ration of the strap reel 3 Strap g...

Page 6: ...Weld cooling time adjustable the cooling delay time can be adjusted from 0 1 2 sets delay time will be longer by turning VR clockwise Tightening of strapping starts as soon as the strap is detected a...

Page 7: ...light lubricant Daphne Mechanic oil or equivalent to oil holes and on sliding parts see the diagram above once per week Change the oil of the gearbox once per year 150 ml of Daphne oil or its equival...

Page 8: ...t the jammed strap and cut it off below the buckled section Clean the whole section Re assemble in the following order 2 1 3 3 Strap is jammed between the roller and the guide Remedy 1 Remove hexagon...

Page 9: ...ft holder loosen and set screw for fixing the guide 11 and then refix the guide with a clearance of 0 1 0 2 mm 3 Bad sealing Remedy In most cases of poor heat sealing the heater temperature is either...

Page 10: ...ed and the friction plate in the tightening adjustment section is slipping 1 Turn off the motor switch wait until the motor completely stops and turn the switch on again 2 You may slightly turn the ti...

Page 11: ...AS 23 33 2019 06 11 Electrical diagram Main circuit...

Page 12: ...AS 23 33 2019 06 12 Electrical diagram Connecting diagram...

Page 13: ...mm Make both adjustments by loosening two screws and moving the guide to fit the strap which is to be used 2 Strap tension The adjustments are made with two adjustment nuts the tightening adjustment n...

Page 14: ...AS 23 33 2019 06 14 Spare parts list ES 103 ES 104 ES 104C ES 104L...

Page 15: ...109 116 111 112 113 64 125 70A 73 135 70 71 136 72 60 61 59 58 57 135 58 63 62 132 142 119 142 121 107 143 118 142 109 110 109 117 122 25 26 27 28 146 152 147 148 149 150 151 17 18 19 20 21 22 23 24 1...

Page 16: ...4 1 Front Grip Cam 1 29 S23 190006 Heater Holder 1 30 S13 122001 Slide Table 1 31 S13 122002 Separator Arm 1 32 S13 122003 Pin 1 33 S13 122005 Collar 2 34 S13 122006 Spring 71 3 35 S13 122007 Gum 1 36...

Page 17: ...1 75 S13 162002 Hinge Bracket 1 76 S13 162003 1 Counter Shaft 137 1 77 S13 162004 Hinge Pin 1 78 S23 190012 Pulley 2 79 S23 190010 Pulley 1 80 S13 163001 Bracket 1 81 S13 163003 Pulley 139 1 82 S13 16...

Page 18: ...160011 1 Fixed Arm For Close Type 1 127 S35 125001 Cam Bracket 1 128 S35 125005 Bearing Cover 1 129 S35 125006 Bearing Cover 1 130 G16 010027 V Belt M 27 1 131 G16 070019 V Belt K 19 1 132 G16 070021...

Page 19: ...AS 23 33 2019 06 19 Frame unit ES 103...

Page 20: ...330001 2 Screw 1 235 S13 423001 Shaft 1 237 S13 171026 3 Inlet Cover 15mm 1 240 S13 370050 2 Frame 1 S13 370650 0 Frame CE 1 241 S13 330050R1 Side Door L 1 242 S14 300001R1 4 Protection Cover 1 243 S...

Page 21: ...AS 23 33 2019 06 21 Frame unit ES 104...

Page 22: ...ter with Brake 2 6 S23 300013 1 Protection Cover 1 7 S23 320050R2 Support 1 8 S23 330001 Screw 1 9 S23 330050R2 Top Plate Hinge Type 1 10 S23 424001 Roller 1 11 S34 311051 Front Panel 1 12 S13 171026...

Page 23: ...AS 23 33 2019 06 23 Frame unit ES 104 CE...

Page 24: ...ter with Brake 2 6 S23 300013 1 Protection Cover 1 7 S23 320050R2 Support 1 8 S23 330001 2 Screw 1 9 S23 330050R2 Top Plate Hinge Type 1 10 S23 424001 Roller 1 11 S34 311051 Front Panel 1 12 S13 17102...

Page 25: ...AS 23 33 2019 06 25 Adjustment Frame unit ES 104...

Page 26: ...013 1 Protection Cover 1 7 S23 320050R2 Support 1 8 S23 330001 2 Screw 1 9 S23 330050R2 Top Plate Hinge Type 1 10 S23 424001 Roller 1 11 S34 311051 Front Panel 1 12 S13 171026 2 Inlet Cover 1 13 S13 3...

Page 27: ...AS 23 33 2019 06 27 Adjustment Frame unit ES 104 CE...

Page 28: ...00013 1 Protection Cover 1 7 S23 320050R2 Support 1 8 S23 330001 2 Screw 1 9 S23 330050R2 Top Plate Hinge Type 1 10 S23 424001 Roller 1 11 S34 311051 Front Panel 1 12 S13 171026 2 Inlet Cover 1 13 S13...

Page 29: ...AS 23 33 2019 06 29 Frame unit ES 104C...

Page 30: ...3 300013 1 Protection Cover 1 7 S23 320050R2 Support 1 8 S23 330001 2 Screw 1 9 S23 330050R2 Top Plate Hinge Type 1 10 S23 424001 Roller 1 11 S34 311051 Front Panel 1 12 S13 171026 2 Inlet Cover 1 13...

Page 31: ...AS 23 33 2019 06 31 Frame unit ES 104L...

Page 32: ...Brake 2 5 S23 300012 Caster with Brake 2 6 S24 300001A Protection Cover A 1 7 S23 320050 R2 Support 1 8 S23 330001 2 Screw 1 9 S23 330050 R2 Top Plate Hinge Type 1 10 S34 311051 Front Panel 1 11 S13 1...

Page 33: ...AS 23 33 2019 06 33 Frame unit ES 104L CE...

Page 34: ...Brake 2 5 S23 300012 Caster with Brake 2 6 S24 300001A Protection Cover A 1 7 S23 320050R2 Support 1 8 S23 330001 2 Screw 1 9 S23 330050R2 Top Plate Hinge Type 1 10 S34 311051 Front Panel 1 11 S13 171...

Page 35: ...AS 23 33 2019 06 35 Reel unit ES 103...

Page 36: ...n 1 4 S13 420001 0 Brake Holder 5 S13 420004 1 Rubber Stop 6 S13 420005 0 Spring 1 7 S13 421050 Brake Arm 1 8 S13 422001 0 Roller Holder 1 9 S13 422002 0 Roller 1 10 S13 422003 0 Roller Fixed Pin 1 11...

Page 37: ...AS 23 33 2019 06 37 Reel unit ES 104...

Page 38: ...13 450001 Reel Nut Handle R 1 12 S14 422001 Brake Belt 1 13 S14 422002 2 Fixed Base 1 14 S14 422003 Spring 1 15 S14 423001 Roller Holder 1 16 S14 423002 Roller 1 17 A20 630007 1 Washer 1 18 G04 116003...

Page 39: ...AS 23 33 2019 06 39 Reel unit ES 104L...

Page 40: ...1 Roller Holder 1 7 S14 423002 Roller 1 8 S23 423003 Spring 1 9 S14 423004R1 Spring Bracket 1 10 S14 423150 Free Band Guide Arm 1 11 S23 430002 Reel Shaft 1 12 S14 450001 Reel Nut Handle 1 13 S23 3000...

Page 41: ...AS 23 33 2019 06 41 DC12V 0 15A SD6025 12HS CE Electric control unit...

Page 42: ...te 1 313 S13 222005 0 Control Box Cover 1 314 E55 030002 Grommet SR 6R1 1 315 E17 010076 Transformer 110V 230V 2A 1 316 E23 010036 Fuse 5A 230V 6 30mm 5A 1 322 E25 101042 2 PCB 1 327 E21 040018 Soleno...

Page 43: ...AS 23 33 2019 06 43 Electric control unit DC12V 0 15A SD6025 12HS...

Page 44: ...ower Cord 1 312A S13 221003 Control Plate ES103 1 313A S13 223002 0 Switch Cover ES103 1 314 E55 030002 Grommet SR 6R1 1 315 E17 010076 Transformer 110V 230V 2A 1 316 E23 010022 Fuse 5 20mm 8A 1 322 E...

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Snell ES-103, Operating Manual And Spare Parts List

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