Snapper Z-RIDER MZM2200KH Parts Manual Download Page 1

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Parts Manual for

MID MOUNT Z-RIDER

ZERO TURNING HYDRO DRIVE

SERIES 0,1,2

POWER UNIT MODELS

ZM2200K
ZM2500KH

ZMT2500KH
MZM2200KH
MZM2300KH

ZM2501KH

MZM2301KH

ZM2502KH

MOWER UNIT MODELS

ZM5200M ZM6100M
ZM5201M ZM6101M
ZM5202M ZM6102M

Model ZM2200K shown

(Rev. 6, 09/25/02)

MANUAL No. 06110

Summary of Contents for Z-RIDER MZM2200KH

Page 1: ...0 1 2 POWER UNIT MODELS ZM2200K ZM2500KH ZMT2500KH MZM2200KH MZM2300KH ZM2501KH MZM2301KH ZM2502KH MOWER UNIT MODELS ZM5200M ZM6100M ZM5201M ZM6101M ZM5202M ZM6102M Model ZM2200K shown COPYRIGHT 2002...

Page 2: ...WIN STICK CONTROL ASSEMBLY Model ZMT2500KH 22 23 PARKING BRAKE ASSEMBLY 24 25 SEAT SUPPORT ASSEMBLY 26 27 FENDER CONTROL CABLE ASSEMBLY 28 CUTTER HOUSING ASSEMBLY 29 UPPER DRIVE SHAFT ASSEMBLY 30 31 D...

Page 3: ...Model ZM2502KH 2 4 4771 TIRE 23 x 10 5 12 NHS 2A 4 4707 TIRE 21 x 11 8 AG Model MZM2200KH Only 2B 7 2110 TIRE 23 x 10 5 12 Turf Mate 2C 7 4157 TIRE 23 x 10 5 12 Super Turf 3 4 4772 RIM 12 Diameter x 7...

Page 4: ...4 ENGINE SUB ASSEMBLY MANUAL No 06110 MID MOUNT Z RIDER 1 17 22 15 8 9A 19 20 21A 10B 26 11 13 12A 23 24 12B 10A 21B 9B 25 14A 7 6 5 4 2 3 14B 18 17 16 8...

Page 5: ...2 Kohler M 0545016 12A 4 2707 GUARD Muffler 12B 7 2155 GUARD Muffler used on ZMT2500KH ZM2501KH models 13 9 1840 SCREW M5 x 8 x 10mm Hex Head Flange 2 Kohler M0550010 14A 3 5675 SPACER Clutch 14B 4 64...

Page 6: ...6 FUEL TANK ASSEMBLY MANUAL No 06110 MID MOUNT Z RIDER 16 15 17 14 9 19 11 13 11 11 8 12 3 3 2A 18 1 1 7 10 4 4 5 5 5 6 2B 20 21 18 19 18 20 21 7 1 11 11 11 11...

Page 7: ...UEL TANK Auxiliary Includes Item 1 Fuel Cap 10 4 4701 BRACKET Mounting Auxiliary Fuel Tank 11 2 9900 CLAMP 7 16 Hose 8 4 used on MZMs 8 used on ZMT2500KH 8 used on ZM2501KH 12 3 2956 HOSE 1 4 I D x 10...

Page 8: ...Z RIDER 18 27 26 25 33 31 30 29 28 32 37 19 17 8 23 7 16 10 12 14 13 3 2 1 11 10 9 6 4 5 PULLEY MOUNTING DETAIL FOR R H HYDRO MODULE 5 11 10 15 9 6 22 21 24 20 36 35 28 28 28 29 29 29 25 26 4 34 NOTE...

Page 9: ...D 2 16 4 2639 CAM Neutral Return Weldment 2 17 3 5910 PLATE Neutral Adjust 2 18 1 2709 RETAINING RING 1 External 2 19 2 7175 BOLT 5 16 18 x 2 1 2 Hex Head 2 20 3 5915 SPRING Neutral Return Adjust 2 2...

Page 10: ...06110 MID MOUNT Z RIDER NOTE HYDRO TRANSAXLE MAINTENANCE SHOULD ONLY BE PERFORMED BY AN AUTHORISED SNAPPER DEALER 28 29 28 29 29 28 30 31 12 27 26 25 32 11 10 4 1 2 13 14 11 23 10 15 16 22 20 21 24 1...

Page 11: ...CREW 1 4 20 x 2 Hex Head Cap Grade 5 13 9 1603 NUT 1 4 20 Hex Nyloc 8 14 4 3897 FAN Blade 7 Dia 2 15 9 1627 WASHER 1 4 I D x 1 O D 2 16 4 2639 CAM Neutral Return Weldment 2 17 3 5910 PLATE Neutral Adj...

Page 12: ...12 FOOTREST ASSEMBLY MANUAL No 06110 MID MOUNT Z RIDER 7 6 5 13 12 9 4 3 2 1A 8 12 10 11 14 6...

Page 13: ...k 5 4 3795 BRACKET Left Hand Footrest 6 9 1298 NUT 5 16 18 Hex Nylon Insert 2 7 4 3800 BRACE Left Hand Footrest 8 4 6730 BRACKET Footrest 9 4 4867 PAD Floor Pan Trim 2 10 9 1508 BOLT 5 16 18 x 3 4 Car...

Page 14: ...3 16 Hose 8 4 3 5514 HOSE Rubber 5 8 I D x 13 1 2 long 5 4 4788 HOSE Rubber 5 8 I D x 20 long 6 4 4790 BRACKET Tank L H 7 9 1508 BOLT 5 16 18 x 3 4 Short Neck Carriage Grade 5 8 1 1791 RETAINER 5 16 B...

Page 15: ...cludes cap item 2 12 4 4789 HOSE Rubber 5 8 I D 32 Long 13 4 4787 HOSE Rubber 5 8 I D 12 Long 14 4 4791 BRACKET Tank Right Hand 15 9 1523 SCREW 5 16 18 x 5 8 Hex Washer Self Tap 16 7 7345 PAD Gas Tank...

Page 16: ...Nyloc 3 3 5993 LATCH Seat Support 7 2106 LATCH Seat Support MZM2300K ZMT2500KH ZM2501KH ZM2502KH 4 9 1800 BOLT 5 16 18 Shoulder Hex Head Nylon Patch 5 2 6292 SPRING 6 4 4769 SCREEN Drivetrain 7 2 334...

Page 17: ...2mm 2 6 4 2590 WELDMENT Caster Support 5 8760 WELDMENT Caster Support 5 degree used on model ZMT2500KH only 7 4 2591 WELDMENT Caster Yoke 8 9 1325 NUT 1 2 13 Hex Nyloc 9 5 4087 ASSEMBLY Tire Rim inclu...

Page 18: ...9 8 11 13 8 10 9 10 16 10 15 14 1 2 7 3 4 2 3 6 18 18 18 18 18 19 19 19 21 4 NOTE Front axle assembly 5 4602 contains one item 12B as well as six items 18 and three items 19 NOTE This wheel assembly c...

Page 19: ...B 5 3382 WELDMENT Front Axle Wide Stance 13 4 5212 WELDMENT Front Axle Pivot 14 4 2792 FRAME Lower Models MZ2200K ZM2500K Shown 4 7029 FRAME Lower Model MZM2200KH MZM2300K 5 8330 FRAME Lower Models ZM...

Page 20: ...ICK CONTROL ASSEMBLY All Models except ZMT2500KH MANUAL No 06110 MID MOUNT Z RIDER 1 2 18 7 6 5 4 3 9 10 29 14 20 19 24 23 22 21 3 22 18 10 9 5 4 9 26 27 28 17 17 23 25 17 4 23 22 1 12 11 13 14 15 8 1...

Page 21: ...x 3 4 13 4 2599 HANDLE Joystick Control Weldment 14 9 1800 BOLT 5 16 18 Shoulder 4 15 3 5533 BLOCK Joy Stick Control Pivot 16 3 5532 BRACKET Joystick Mounting 17 9 1812 NUT 1 4 28 Hex Nyloc 8 18 9 13...

Page 22: ...22 TWIN STICK CONTROL ASSEMBLY Model ZMT2500KH MANUAL No 06110 MID MOUNT Z RIDER...

Page 23: ...E R H Bearing 21 7 3061 PLATE L H Bearing Twin Stick Z Mower 22 7 1964 ARM R H Twin Stick Control 23 7 2022 ARM L H Twin Stick Control 24 7 2047 BRACKET Dampener Mounting 25 7 2212 GRIP Twin Stick 2 2...

Page 24: ...24 PARKING BRAKE ASSEMBLY MANUAL No 06110 MID MOUNT Z RIDER 18 18 19 15 12 13 9 6 12 3 12 13 16 1 4 12 5 8B 2B 8A 2A 17 14 11 7 10 7 12 6 12 15 19 13...

Page 25: ...5 8 O D 2 8A 4 6469 WELDMENT Brake Arm Models ZM2200K ZM2500K 8B 5 8082 WELDMENT Brake Arm Models ZMT2500KH MZM2200KH MZM2300KH ZM2501KH ZM2502KH 9 4 3875 SHAFT Brake Weldment 10 4 2647 BRACKET Joyst...

Page 26: ...26 SEAT SUPPORT ASSEMBLY MANUAL No 06110 MID MOUNT Z RIDER 9 9A 12 15 14 14 11 1 15 3 10 16 14 2 8 6 4 5 13 14 7 ADJUSTER WITH LOCK See Pages 44 and 45...

Page 27: ...3 5827 PLATE Seat Support 9A 4 6960 PLATE Seat Support Models MZM2200K MZM2300K Only 9B 7 2015 PLATE Seat Support Model ZMT2500KH Only 10 7 2210 HINGE Seat Support 10A 7 2034 BRACKET Seat Hinge Model...

Page 28: ...Only 6 4 2987 BRACKET L H Headlight 4 6421 BRACKET Left Hand MZM Models Only 7 4 3898 BRACKET Fender Brace 8 4 4700 BRACKET Rear Fender 2 ITEM PART NO DESCRIPTION 9 4 4820 BRACKET Instrument Panel sho...

Page 29: ...102M Mower 8 1 6440 WASHER Beveled 9 6 3234 BOLT 5 8 11 x 7 1 2 Hex Head Cap Grade 5 10 2 9275 FITTING Lube 11 2 9252 HOUSING Cutter 12 2 9384 VENT Spindle 13 2 9302 BOLT 3 8 16 x 1 1 4 Rib Necked 6 1...

Page 30: ...SHAFT ASSEMBLY MANUAL No 06110 MID MOUNT Z RIDER 15 18A 3 16 16 19 6 21 20 8A 17B 8B 17A 8C 17A 17B 21 3 16A 11 11 16B 16A 7 11 9 11 18B 2 1 15 14 5 2 See pages 8 thru 11 item 24 16A 22 11 4 14 14 5 5...

Page 31: ...quare Head 2 11 9 1298 NUT 5 16 18 Hex Nyloc 3 12 9 1299 NUT 3 8 16 Hex Nyloc 2 13 9 1304 SCREW 3 8 16 x 1 Hex Head Cap Grade 5 2 9 1328 SCREW 3 8 16 x 1 1 4 Hex Head Cap Grade 5 2 14 9 1320 WASHER 3...

Page 32: ...MIDDLE BRACE SEE NEXT PAGE NOTE ITEM 12 ALSO MOUNTS TO LEFT RIGHT TRANSAXLES SEE PAGES 8 THRU 11 MOUNTS TO ENGINE BASE SEE NEXT PAGE 21 9 10 20 6 1 16 16 26 26 4 6 25 14 3 3 13 5 24 2 18 18 14 4 26 2...

Page 33: ...7 FLAT IDLER 2 3 4 O D x 1 1 4 Wide 12 4 2865 WELDMENT Hydro Support 13 4 2622 WELDMENT Idler Arm 14 9 0776 SET SCREW 1 4 20 x 1 4 Socket Head Cone Point 4 15 9 1802 SET SCREW 5 16 18 x 5 8 Socket Hd...

Page 34: ...6 17 17 6 18 15 8 23 23 22 12 MOUNTS TO LOWER FRAME MIDDLE BRACE SEE NEXT PAGE 25 MOUNTS TO ENGINE BASE SEE NEXT PAGE 15 18 25 16 6 14 1 5 4 26 16 17 21 13 2 3 24 11 3 20 19 10 9 COMPONENT OF LOWER FR...

Page 35: ...Support 13 4 2622 WELDMENT Idler Arm 14 9 0776 SET SCREW 1 4 20 x 1 4 Socket Head Cone Point 4 15 9 1995 SET SCREW 5 16 18 x 5 8 Socket Head Knurled Point 16 9 1298 NUT 5 16 18 Hex Nyloc 6 17 9 1299...

Page 36: ...24 38 6 9B 37 18 3 22 23 11A 12 13 24 9A 24 13 12 11A 23 22 3 18 37 7 35 15 34 33 30 31 32 22 16 26 4 26 24 28 28 24 26 21 20 24 2 1 21 20 8 8A 41 24 25 5 10 38 28 14 38 10 5 25 24 41 14 6 38 39 39 20...

Page 37: ...4870 PLATE Shim 6 15 1 5019 PLUG Rod 16 5 4543 ASSEMBLY Pivot Plate Includes 4 3804 Weldment 1 3864 Lube Fitting and two 1 8289 Sleeve Bearings 17 4 4857 WELDMENT Timing Rod 18 9 0820 NUT 3 4 16 Hex...

Page 38: ...MANUAL No 06110 MID MOUNT Z RIDER 4 6 8 6 7 31 32 2 8 26 47 14 6 29 27 28 6 49 22 23 24 6 21 50 48 6 19 12 20 18 12 8 18 17 16 15 46 45 11 30 33A 12 34 35 36 37 39 25 38 11 10 6 44 40 39 41 42 13 49 3...

Page 39: ...ITEM PART NO DESCRIPTION 27 5 8342 GEARBOX Right Angle Peerless Series 1000 52 28 9 1328 SCREW 3 8 16 x 1 1 4 Gr 5 2 29 1 0008 KEY 6 Woodruff 30 9 0613 NUT 3 8 16 Hex Flange 31 3 5667 SPRING Extensio...

Page 40: ...MANUAL No 06110 MID MOUNT Z RIDER 8 9 6 8 6 7 2 8 6 6 20 14 27 26 29 48 49 50 47 28 6 18 12 8 19 18 17 16 15 25 46 45 11 24 23 22 21 25 6 32 31 30 37 36 35 34 12 33A 42 41 39 40 44 11 10 39 38 8 6 5 4...

Page 41: ...DESCRIPTION 27 5 8342 GEARBOX Right Angle Peerless Series 1000 52 28 9 1328 SCREW 3 8 16 x 1 1 4 Gr 5 2 29 1 0008 KEY 6 Woodruff 30 9 0613 NUT 3 8 16 Hex Flange 31 3 5667 SPRING Extension 32 1 3847 RE...

Page 42: ...Z RIDER FRONT AXLE Page 18 Item 12A REAR LINK PLATE See Pages 36 and 37 DECK See Pages 38 thru 41 10 14 11 12 13 7 8 9 10 15 4 5 16 6 FRONT LINK PLATE See Pages 36 and 37 1 3 4 5 1 17 3 4 1 2 3 4 5 2...

Page 43: ...SCREW 3 8 16 x 1 Hex Cap 6 8 9 1331 WASHER 13 32 x 1 1 2 Flat 6 9 4 2914 BAFFLE 52 Front 2 3 6445 BAFFLE 61 Front 2 10 9 1640 BOLT 3 8 16 x 1 Carriage 12 11 9 1313 PIN 3 32 x 1 Cotter 12 2 9277 PIN Ch...

Page 44: ...44 SEAT ASSEMBLY Except for MZM2200K MZM2300KH MANUAL No 06110 MID MOUNT Z RIDER 5 7 3 1 7 6 4 2 26 3 22 23 24 25 21 11 11 8 27 9 10 12 13 15 14 16 14 18 17 20 19 17...

Page 45: ...4 SCREW 1 4 20 x 3 4 Phillips 9 15 SCREW 8 32 x 1 2 Self Tapping 2 16 2 7174 SCREW 5 16 18 x 2 Hex Head Cap Grade 5 2 17 3 5797 WASHER 13 32 I D x 3 4 O D Poly 4 18 9 1067 NUT 5 16 18 Hex Head Center...

Page 46: ...4 6 7 2106 LATCH Seat Support 7 9 1800 BOLT 5 16 18 Shoulder w Nylon Patch 8 9 1298 NUT 5 16 18 Nyloc 9 2 6292 SPRING Extension 10 1 9348 CLIP Seat Cushion 2 11 1 9109 COVER Spring Rubber 2 12 9 1151...

Page 47: ...B 4 7 4 4765 SPRING Torsion 8 3 5812 SPACER 3 8 I D 5 8 O D x 5 8 Long 9 3 5816 PIN 3 8 24 2 10 4 2622 IDLER ARM Weldment 2 11 9 1299 NUT 3 8 16 Hex Nyloc 2 12 9 1518 NUT 3 8 24 Hex Nyloc 2 13 9 1553...

Page 48: ...Models 4 7 3604 DECAL Control Panel 4 4757 DECAL Control Panel not shown 4 6425 DECAL Control Panel not shown 5 4 5122 DECAL Pro Cruiser 6 2 9470 DECAL Patent Numbers 7 7 2444 DECAL Twin Stick Control...

Page 49: ...12 7 3647 DECAL Danger Guard Catcher 13 4 4640 DECAL Nameplate Snapper 14 1 3010 DECAL Warning Cut Finger 15 2 2522 DECAL Warning 16 4 5107 DECAL Park Brake 17 4 4793 DECAL Deck Size 52 only 18 4 479...

Page 50: ...ELLOW JUMPER PURPLE M ORANGE L BLUE S GREEN G RED B 11 ORANGE TO FUSE BOX ORANGE YELLOW BLUE WHITE WHITE 23 22 BLUE WHITE PURPLE GREEN NEGATIVE ORANGE POSITIVE PINK ORANGE BROWN NEGATIVE ORANGE POSITI...

Page 51: ...16 3 5659 SWITCH Lights 17 7 9208 BUZZER Pulsing 18 3 2296 BRACKET Battery Hold Down 1 4 20 Thread 19 2 3354 SWITCH Seat NC see page 28 item 2 20 3 5610 BATTERY 11 Plate 375CCA 21 9 0072 SCREW 1 4 20...

Page 52: ...SWITCH TO SEAT SWITCH TO L H LIGHT TO PTO TO ENGINE TO BATTERY TO PTO SWITCH TO AMP METER TO BUZZER TO IGNITION SWITCH TO HOUR METER TO LIGHT SWITCH FUSES TO STARTER SOLENOID TO FRONT HARNESS 4 WIRING...

Page 53: ...53 WIRING SCHEMATIC Non MZM Models MID MOUNT Z RIDER MANUAL No 06110...

Page 54: ...Ga 38 MANUAL No 06110 MID MOUNT Z RIDER 1 3 4 TO GROUND ENGINE BASE TO CONTROL PANEL HARNESS GREEN WIRE TO NEG BATTERY TERMINAL TO POS BATTERY TERMINAL TO CONTROL PANEL HARNESS BLACK WIRE TO STARTER S...

Page 55: ...55 WIRING SCHEMATIC MZM Models MID MOUNT Z RIDER MANUAL No 06110...

Page 56: ...TS PRODUCTS WHENEVER IT IS POSSIBLE AND PRACTICAL TO DO SO WE RESERVE THE RIGHT TO MAKE CHANGES OR ADD IMPROVEMENTS AT ANY TIME WITHOUT INCURRING ANY OBLIGATION TO MAKE SUCH CHANGES ON PRODUCTS MANUFA...

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