Snapper Simplicity 5900660 Dealer Setup & Adjustment Instructions Manual Download Page 14

Simplicity / Snapper ZTR

TP 300-7337-01-CH-SMN

8/2007

14

WARNING

To avoid serious injury, perform adjustments only
with engine stopped, key removed and rider on
level ground.

B

A

C

A

B

B

B

Figure 16.  PTO Clutch Adjustment
A. Adjustment Window (Qty. 3, one shown)
B. Adjustment Nut

Figure 17.  Adjust PTO Clutch
A. Window
B. Adjustment Nut
C. .016”-.018” (0,40-0,45mm) Feeler Gauge

PTO Clutch Adjustment

Check the PTO clutch adjustment after every 100 hours
of operation.  Also perform the following procedure if the
clutch is slipping or will not engage, or if a new clutch
has been installed.

1. Remove key from ignition switch and disconnect

spark plug wires to prevent the possibility of
accidental starting while the PTO is being adjusted.

2. See Figure 16.  Note the position of the 3 adjustment

windows (A) in the side of the brake plate and the
nylock adjustment nuts (B).

3. Insert a .016”-.018” (0,40-0,45mm) feeler gauge (C)

through each window, positioning the gauge between
the rotor face and the armature face as shown in
Figure 17.

4. Alternately tighten the adjustment nuts (B, Figure 16)

until the rotor face and armature face just contacts
the gauge.

5. Check the windows for an equal amount of tension

when the gauge is inserted and removed, and make
any necessary adjustments by tightening or
loosening the adjustment nuts.

NOTE:  The actual air gap between the rotor and
armature may vary even after performing the adjustment
procedure.  This is due to dimensional variations on
component parts, and is an acceptable condition.  

6. Check the mower blade stopping time.  The mower

blades and mower drive belt should come to a
complete stop within five seconds after the electric
PTO switch is turned off.

Blade Brake Check

Mower blades and mower drive belt should come to a
complete stop within five seconds after electric PTO
switch is turned off.

1. With parking brake engaged, PTO disengaged and

an operator in the seat, start the engine.

2. Have an assistant observe the mower drive belt

through the opening between the frame and top of
mower deck.  Engage the PTO and wait several
seconds. Disengage the PTO and check the amount
of time it takes for the mower drive belt to stop.

3. If the mower drive belt does not stop within five

seconds, perform the PTO Clutch Adjustment.  If the
belt still does not stop within 5 seconds, replace the
clutch.

Summary of Contents for Simplicity 5900660

Page 1: ...cessary to fully assemble test and prepare the units described above for delivery to your customers Additional information concerning functional tests general adjustment procedures and the location of...

Page 2: ...NOT Do not turn on slopes unless necessary and then turn slowly and gradually downhill if possible Do not mow near drop offs ditches or embankments The unit could suddenly turn over if a wheel is over...

Page 3: ...control levers 6 Check Fluid Levels Fill check Engine oil level Check transmission fluid level Reduce check tire pressures Front tires 40 psi rear tires 15 psi 7 Mower Assembly Torque mower blade bol...

Page 4: ...cument Charge the battery until fully charged until the specific gravity of the electrolyte is 1 250 or higher and the electrolyte temperature is at least 60 F Do not charge at a rate higher than 10 a...

Page 5: ...e Nut 4 D Seat Switch Wire Harness Figure 4 Install Control Levers A 5 16 18 x 1 Bolts B 5 16 Lockwashers C 5 16 Washers D Control Lever E Control Lever Base Install Ground Speed Control Levers 1 Moun...

Page 6: ...reservoir cap make sure the area around the reservoir cap and fill neck of the reservoir is free of dust dirt or other debris Remove the transmission oil caps B Figure 5 3 Add oil up to the FULL COLD...

Page 7: ...parts should be oiled where contact is made with other parts Keep oil and grease off belts and pulleys Remember to wipe fittings and surfaces clean both before and after lubrication Use grease fitting...

Page 8: ...ch and wait several seconds Disengage the PTO clutch switch and check the time it takes for the mower drive belt to stop If the mower drive belt does not stop within five seconds adjust the PTO clutch...

Page 9: ...pass a safety test do not operate it Under no circumstance should you attempt to defeat the purpose of the safety interlock system EXPORT MODELS ONLY SAFETY INTERLOCK SYSTEM This unit is equipped with...

Page 10: ...ts To Adjust the Handle Height Remove the mounting hardware A Figure 11 and reposition the handle either up or down from its original position You will need to readjust the handle alignment as describ...

Page 11: ...gn levers with notches It is important to note that after every adjustment of the neutral return rod the lever must be pulled rearward and released to properly check the neutral position 5 Once the le...

Page 12: ...nut D on both sides of the unit The measurement should be 50 1 27 cm If not adjust the locknut to achieve the measurement of 50 1 27 cm 4 Measure the distance between the bottom of the brake shaft wel...

Page 13: ...g and greater stability on hilly terrain TO ADJUST THE SPRING PRE LOAD 1 Park machine on a flat level surface Disengage the PTO stop the engine and engage the parking brake 2 See Figure 15 Turn the pr...

Page 14: ...gure 16 until the rotor face and armature face just contacts the gauge 5 Check the windows for an equal amount of tension when the gauge is inserted and removed and make any necessary adjustments by t...

Page 15: ...he blades so they face front to back Figure 21 7 Measure the distance from the ground to the front tip of the center blade and from the ground to rear tips of left hand and right hand blades Figures 1...

Page 16: ...ncrete floor Turn the front wheels so they are straight 3 Place the mower cutting height pin in the 4th hole from the bottom C Figure 20 4 Measure the distance between the outside ends of the roller b...

Page 17: ...emove the transmission reservoir cap and fill with oil until oil appears at the bottom of the transmission s top port approximately 2 qts 1 89L 8 Reinstall the top port plug and tighten to 15 ft lbs 2...

Page 18: ...ut to completely release the tension 4 Remove the old belt and replace it with the new one Make sure the V side of the belt runs in the grooves of the crankshaft pulley and pump pulleys B C 5 Reinstal...

Page 19: ...ension on the mower belt Secure the lever in the guard notch B 3 Remove the old drive belt and install the new one as shown in Figure 26 Note that the back of the drive belt must ride against the back...

Page 20: ...trademark of Briggs Stratton Corporation Milwaukee WI USA Briggs Stratton Yard Power Products Group Copyright 2007 Briggs Stratton Corporation Milwaukee WI USA All rights reserved PRODUCTS INC 535 Ma...

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