Snapper LT180H331BV series I Safety Instructions & Operator'S Manual Download Page 143

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Summary of Contents for LT180H331BV series I

Page 1: ...APPER product Before operating the Lawn Tractor read and follow the IMPORTANT SAFETY INSTRUCTIONS on pages 2 thru 4 all other instructions contained in this manual and the accompanying booklet About Power Mower Safety Lawn mowers and all power equipment can be potentially dangerous if used improperly REMEMBER SAFETY REQUIRES CAREFUL USE IN ACCORDANCE WITH INSTRUCTIONS AND COMMON SENSE NOTE Specifi...

Page 2: ...achine 1 DO NOT operate machine on slopes exceeding 15 degrees 27 grade 2 Exercise EXTREME CAUTION on slopes above 10 degrees 18 grade Turn blades OFF when traveling uphill Use a slow speed and avoid sudden or sharp turns 3 DO NOT operate machine back and forth across face of slopes Operate up and down Practice on slopes with blades off 4 AVOID starting stopping or turning on slopes If machine sto...

Page 3: ...of the fuel tank or container opening at all times until fueling is complete DO NOT use a nozzle lock open device 10 If fuel is spilled on clothing change clothing immediately 11 Never overfill a fuel tank Replace fuel cap and tighten securely OPERATION 1 Mount and dismount machine from left side Keep clear of discharge opening at all times 2 Start engine from operator s seat if possible Make sure...

Page 4: ...fire hazard and engine overheating 3 When draining fuel tank drain fuel into an approved container outdoors and away from open flame 4 Check brakes frequently adjust repair or replace as needed 5 Keep all bolts nuts and screws properly tight Check that all cotter pins are in proper position 6 Always provide adequate ventilation when running engine Exhaust gases contain carbon monoxide an odorless ...

Page 5: ...lustrations in this manual are provided for reference only and may differ from your specific model Contact your Snapper dealer if you have questions SECTION 4 ADJUSTMENTS REPAIR 18 33 Engine Adjustments Repair 18 Mower Deck Component Adjustments 18 Blade Brake Adjustment 18 33 Deck Blade Brake Adjustment 18 38 Deck Blade Brake Adjustment 18 Blade Belt Adjustment 33 Deck 19 Blade Belt Adjustment 38...

Page 6: ...ate the essential components of the SNAPPER Lawn Tractor It is recommended that all operators of this equipment become thoroughly familiar with the components and their operation BEFORE OPERATING Specific details involving the engine are found in the separate Engine Owner s Manual Study the Important Safety Instructions this Operator s Manual and Engine Owner s Manual before operating this machine...

Page 7: ... of cutting deck engine and tractor of any accumulation of dirt grass oil etc Keep engine air intake screens and cooling fins clean at all times 2 1 6 With engine OFF move the tractor outside and add fuel to the fuel tank Securely tighten fuel cap after refueling Refer to engine owner s manual for fuel specifications See Figure 2 2 2 1 7 Check Reverse Lockout Mechanism With engine OFF raise blade ...

Page 8: ...rts then release key to RUN position See Figure 2 6 NOTE DO NOT crank engine for more than five seconds at a time This will help prevent the starter from overheating and or running down the battery If cranking time is more than five seconds locate and correct cause of starting problem 6 After engine starts release key move the engine speed control to FAST position and allow engine to warm up befor...

Page 9: ...ning key to the OFF position See Figure 2 9 I FO WA O rE SPEEDS FIGURE 2 7 STARTING 2 3 3 STARTING MOWER BLADE 1 Start engine Refer to Section ENGINE 2 Raise blade engagement lever to ON See Figure 2 8 PULL BLADE ENGAGEMENT LEVER UP TO ON TO START MOWER BLADE S LEVER FIGURE 2 9 2 4 2 STOPPING WHEEL DRIVE 1 Fully depress clutch brake pedal to stop wheel drive See Figure 2 10 CLUTCH BRAKE PEDAL L FU...

Page 10: ...seconds the blade brake must be adjusted Refer to Section BLADE BRAKE ADJUSTMENT for adjustment procedures or return machine to dealer for adjustment DO NOT CONTINUE to operate mower until blade brake is properly adjusted FIGURE 2 13 2 5 CUTTING HEIGHT ADJUSTMENT 1 Depress lock button on cutting adjustment lever See Figure 2 14 DEPRESS LOCK BUTTON m height 2 4 4 SETTING PARK BRAKE 1 Fully depress ...

Page 11: ...ge the hydro transmission and coast down slopes DO NOT use Roll Release Control to disengage the hydro transmission unless machine motion can be controlled and engine is off ROLL RELEASE CONTROL PUSH ROLL RELEASE CONTROL ALL THE WAY J IN TO ENGAGE HYDRO TRANSMISSION ROLL RELEASE CONTROL FIGURE 2 15 3 Move tractor to desired location 4 Push roll release control all the way in to engage hydro transm...

Page 12: ...rse operation until the blade engagement lever is moved to the OFF position at which time the system will return to its Reverse Lockout mode This feature should never be selected unless you are absolutely sure that no children or others are present in the mowing area and that all children are away and supervised by a responsible adult 2 7 1 1 2 3 4 Reverse Lockout Mechanism Override Stop machine S...

Page 13: ...mponents sufficient time to cool 3 2 1 CHANGE ENGINE OIL The engine is equipped with a FastexTM oil drain 1 Rotate drain body counterclockwise and pull out to open drain See Figure 3 1 2 Drain oil into a 2 quart container placed beneath end of oil drain 3 After all oil has drained push drain body IN and rotate clockwise to close 4 Fill engine with new motor oil as specified in engine owner s manua...

Page 14: ...o engine owner s manual for cleaning and service instructions Remove and clean engine air pre cleaner Remove and replace engine air cleaner See Figure 3 6 Install pre cleaner and air cleaner per engine owner s manual AIRPRE CLEANER 3 3 FIGURE 3 4 3 To adjust tension Refer to Section BLADE BELT ADJUSTMENT 3 2 5 CHECK 38 DECK DRIVE BELT 1 On 38 model check belt for excessive wear or damage and repla...

Page 15: ...n CHECK BLADE BRAKE 3 3 4 TRACTOR LUBRICATION 1 Front Wheel Bearings Lubricate each front wheel bearing through the grease fitting on wheel hub Using general purpose grease in a grease gun add grease until grease purges from bearing See Figure 3 7 2 Axle Spindles Lubricate each axle spindle with 1 to 3 shots of general purpose grease See Figure 3 7 NOTE The right hand spindle fitting faces forward...

Page 16: ...lubricate the park brake lever mechanism pivot points which are located on the left hand underside of tractor See Figure 3 13 Mechanism with a thin coat of 30 wt motor oil LUBRICATE COMPONENTS ON UNDERSIDE OF TRACTOR PARK BRAKE LEVER FIGURE 3 11 8 Blade Engagement Mechanism Using SAE30 oil lubricate the blade engagement mechanism pivot points which are located on the R H underside of tractor See F...

Page 17: ...ust be in place and functioning properly before operating the machine Perform the following interlock system checks periodically during the operating season Contact your authorized Snapper dealer if you have questions WARNING DO NOT operate machine ifany safety interlock or safety device is not in place and functioning properly DO NOT attempt to defeat modify or remove any safety device ENGINE MUS...

Page 18: ...y adjusted will stop blade rotation in 5 seconds or less when the blade engagement lever is moved to the OFF position 33 DECK BLADE BRAKE ADJUSTMENT 1 Blade brake adjustment is made by turning the adjustment nut on the threaded brake rod The brake is initially set with 1 3 16 of thread exposed beyond the nut See Figure 4 1 Verify this setting before attempting any adjustments To tighten the brake ...

Page 19: ...ment lever in the ON and OFF positions See Figure 4 3 Continue adjustment until tension is correct IMPORTANT Blade brake function must be verified after performing blade belt adjustment 11 Check blade brake Refer to Section CHECK BLADE BRAKE Blades must stop rotating in 5 seconds or less when turned off LEAST TENSION MOST TENSION EXTEN ROD FIGURE 4 2 IMPORTANT If deck front to rear level is not co...

Page 20: ...nning STOP blade STOP engine Set brake Remove key Remove spark plug wire from spark plug and secure wire away from spark plug Engine and components can be extremely hot Avoid burns by allowing engine and components sufficient time to cool NOTE On 33 decks the measurement between the blade tip and deck lip should be 5 16 5 Repeat steps 2 and 3 with blade tip B 6 If measurement between blade tips an...

Page 21: ...est setting and proper level cannot be obtained adjust the front lift rod as follows 1 Move deck lift lever to 5 position 2 Place a 2 x 4 wooden block on edge under front center of deck 3 Place a 3 x 3 wooden block under rear center of deck 4 Remove hair pins and washers securing sector plates Lower rear of deck onto 3 x 3 block 5 Remove hair pin and washer securing front lift rod to front lift ar...

Page 22: ...until the adjuster moves only when moderate force is applied to one side of the deck See Figure 4 15 FRONT OF TRACTOR CHECK J 1 3 4 TALL BLOCK FIGURE 4 13 4 Place a 1 3 4 tall block under the rear of the deck in the center See Figure 4 13 5 Position blades as shown and lower deck onto blocks See Figure 4 13 6 Disconnect the front lift rod and the rear hanger plates See Figure 4 14 7 Put the lift l...

Page 23: ...swivel on the front lift rod Turning the swivel clockwise will raise the front of the deck Turning the swivel counterclockwise will lower the front of the deck NOTE The deck should be set so that the rear of the deck is 1 4 lower than the front See Figure 4 17 X 1 4 3 REAR TO FRONT VIEW OF DECK X 1 8 il rlll llii l ANGLE IRON i FIGURE 4 17 TRACTOR DRIVE COMPONENTS 4 3 1 BRAKE ADJUSTMENT When adjus...

Page 24: ...ontrol lever to rear edge of the neutral detent Machine should not move If further adjustment is required stop engine and repeat Step 4 NEUTRAL ADJUSTMENT NUT TURN NUT CLOCKWISE TO REDUCE FORWARD CREEP FIGURE 4 20 WARNING DO NOT adjust shift linkage with engine running The adjustment requires hands to be close to rotating parts STOP engine REMOVE key 3 Loosen the eccentric mounting nut and rotate ...

Page 25: ...TE Should less tension be required move stationary idler towards right side of tractor See Figure 4 21 6 Secure stationary idler with mounting bolt 7 Place spark plug wire onto spark plug Set park brake Start engine 8 Visually inspect traction drive belt for movement When properly adjusted the traction drive belt should not have any movement or rotation with the engine running and park brake engag...

Page 26: ... E CRACKS OR NOTCHES BEGIN TO APPEAR DANGEROUS CONDITION DO NOT USE ON MOWER 4 4 3 STANDARD BLADE SHARPENING Blades should be kept sharp at all times When the blades are dull cut grass will be ragged and lawn will usually turn brown Sharpen standard blades as follows 1 Move tractor to a firm level surface 2 Turn engine OFF Remove key 3 Remove mowing deck from tractor 4 Remove mower blade s 5 If a ...

Page 27: ...See Figure 4 26 oc w s B O t BAR I FIGURE 4 26 6 Install new blade onto blade mounting bar 7 Torque 30 to 40 ft Ibs 4 4 6 38 MOWER BLADE REPLACEMENT 1 Move tractor to a firm level surface 2 Turn engine OFF Remove key 3 Remove mowing deck from tractor 4 Position deck to access blade 5 Remove blade mounting nut and cone washer from each blade See Figure 4 27 6 Install new blades 7 Torque 70 to 90 ft...

Page 28: ...ower the front of deck to the ground 7 Remove hair pin and flat washer from rear deck hanger bracket on both sides of tractor 8 Make note of hole used in sector plates 9 Slide sector plates off of rear deck hanger brackets 10 Slide deck forward Remove deck drive belt from engine pulley bottom groove See Figure 4 30 30 33 BELT GUIDES SHOWN ENGINE PULLEY BOTTOM GROOVE FIGURE 4 30 11 Slide deck back ...

Page 29: ... that secure the traction drive belt idler tension pulley and stationary idler pulleys See Figure 4 33 STATIONARY IDLER PULLEYS TRANSMISSION PULLEY IDLER IDLER STATIONARY IDLER BRACKET BELT GUIDE T TENSION REMOVE _IDLER ENGINE ALL PULLEY PULLEY PULLEYS VIEW FROM UNDERNEATH TRACTOR FIGURE 4 33 5 Remove traction drive belt from engine pulley top groove See Figure 4 34 REMOVE BELT FROM PULLEY STATION...

Page 30: ... and spindle pulley cover See Figure 4 37 REMOVE SPINDLE PULLEY COVER FIGURE 4 37 5 Remove old belt 6 Replace with new belt in reverse order 7 Adjust idler pulley belt guide if necessary to obtain 1 16 clearance between belt and belt guide See Figure 4 38 38 Deck Drive Belt 1 Place tractor on a firm level surface 2 Turn engine OFF Remove key 3 Remove mower deck 4 Remove spindle belt guard and tens...

Page 31: ...ble last 4 Reinstall seat assembly Use disconnect wires from seat switch 5 Reinstall the two adjusting knobs 6 Lower operator s seat care not to _REMOVE POSITIVE CABLE LAST REMOVE NEGATIVE CABLE FIRST FIGURE 4 42 WARNING Keep all sparks flame and fire away from area when charging battery 4 5 3 BATTERY CHARGING 1 Remove battery See Section on Battery Removal 2 Place battery in a well ventilated are...

Page 32: ...harness This prevents metal from touching the positive terminal which could cause sparks Cables must be connected to battery terminals in the proper position RED Positive cable must go to the terminal BLACK Negative cable must go to the terminal 4 5 6 NEW BATTERY PREPARATION 1 Remove battery from carton 2 Place battery in a well ventilated area on a level non concrete surface 3 Check date on batte...

Page 33: ...Debris Blower 6 1883 6 1883 RAD Quick Hitch Subframe Kit 6 1879 6 1879 Weight Kit 6 1245 6 1245 Tire Chains 6 1085 6 1085 Ninja Recycling Mulch Kit 6 1255 6 1878 38 Wave Recycling Mulch Kit NA 6 1877 Single Bag Catcher 1 6 0943 6 1886 Twin Bag Catcher 1 6 0946 6 1888 Clamshell Catcher 6 3131 6 3126 Adapter Mounting Kit 6 1334 6 1334 Utility Trailer 6 1910 6 1910 Bag N Wagon 6 0947 NA Bag N Wagon H...

Page 34: ...SECTION 5 ELECTRICAL SYSTEM _EDAL SW_TCH B_ A K SCHEMATIC WIRING HARNESS P N 2 8404 LT160H331BV LT160H381BV 34 ...

Page 35: ...mproperly 5 6 Fuel filter stopped up 6 7 Water debris or stale fuel in fuel system 7 1 Excessive load on engine 1 2 Engine air pre cleaner or air cleaner dirty 3 Engine oil level low 4 Engine cooling fins and air screens excessively dirty 5 Spark plug faulty 6 Water debris or stale fuel in fuel system 1 Engine speed control set too FAST 1 Damaged or bent mower blades 2 Loose blade components 3 Loo...

Page 36: ...evel requires 6 adjustment 7 Cutting Blade dull or damaged 8 Blade belt requires replacement 9 Blade belt slipping 1 Engine speed too slow 2 Forward speed too fast 3 Grass is wet 4 Excessively worn or damaged blade s 5 Build up of grass clippings and debris under deck 6 Improper blade s installed on deck 7 Blade s installed improperly on deck 1 Poor cable connections 2 Bad battery cell s 3 Faulty ...

Page 37: ...ris Accumulation Clean Outside and Underside Grease or Oil Check Oil Level Check Function REFERENCE EACH PAGES USE Page 7 X Page 13 Page 14 Engine Manual Page 14 Engine Manual Page 14 Engine Manual 17 Page 17 Engine Manual Parle 31 Page 31 32 Page 7 X Pages 27 30 5 HOURS X 25 HOURS X X X X Pages 13 26 27 X Page 7 X X Page 7 X Pages 15 16 Page 17 Page 12 X X X 5O HOURS X Change oil every 25 hours w...

Page 38: ...from the original purchase date SNAPPER will not be responsible for any installation cost incurred The battery warranty only covers original equipment batteries and does not cover damage to the battery or machine caused by neglect or abuse destruction by fire explosion freezing overcharging or improper maintenance There is no other express warranty DISCLAIMER OF WARRANTY Implied warranties includi...

Page 39: ...il engines and components In their products in order to provide long satisfactory service However proper care is essential In prolonging engine life Dirt Is your engine s enemy J number 11 The engine on your Snapper product spends Its entire life operating close to the ground at high speed creating a virtual storm of dust and dirtl 39 ...

Page 40: ...wer loss 3 result in hard starting 4 create smoke from unburned fuel 5 produce carbon build up Internally 6 foul spark plug electrodes 7 score cylinder walls 8 burn valves 9 wear out the engine pre maturely 10 COST YOU MONEY Damage caused by a poorly serviced air cleaner is not covered under the engl ne warranties So save yourself unnecessary expenses and undue aggravation by keeping the air clean...

Page 41: ...ve guides 2 sticking valves o 3 scuffed scored walls 4 overspeedlng 5 loss of power 6 complete failure of engine Dirt can also be introduced Into an engine In dirty fuel from a contaminated container Always use clean fresh fuel from a clean container to guard against dirt sludge and water contamination Be aware that fuel breaks down in storage and forms gummy compounds which will block carburetor ...

Page 42: ...er 3 Fuel Tank 4 Choke 5 Primer on some engines 6 Safety Inter lock Switches 7 Switch Blade Control 8 Spark plug g Throttle control 10 Blade 11 Muffler To full level 4 cycle Properly mixed with gas 2 cycle Clean and properly serviced Full fresh clean gasoline Fuel valve open Cap vent open Inline filter clean Operating properly Used properly In proper poslUon All wlras properly connected Switch On ...

Page 43: ...hase with Snapper to ensure warranty coverage Please mail your product registration card to Snapper at P O Box 777 McDonough Georgia 30253 Or you may register on line at www snapper com You can contact us at our web site or if you would like to speak with a Customer Service Representative Call us at the Snapper Customer Relations Center For faster service please have your Serial Number and Model N...

Page 44: ... about your Snapper product contact your local authorized Snapper dealer or contact Snapper Customer Service at Snapper McDonough GA 30253 Phone 1 800 935 2967 WARNING BATTERY POSTS TERMINALS AND RELATED ACCESSORIES CONTAIN LEAD AND LEAD COMPOUNDS CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER AND BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM WASH HANDS AFTER HANDLING WARNING ENGINE EXHAUST...

Page 45: ...APPER product Before operating the Lawn Tractor read and follow the IMPORTANT SAFETY INSTRUCTIONS on pages 2 thru 4 all other instructions contained in this manual and the accompanying booklet About Power Mower Safety Lawn mowers and all power equipment can be potentially dangerous if used improperly REMEMBER SAFETY REQUIRES CAREFUL USE IN ACCORDANCE WITH INSTRUCTIONS AND COMMON SENSE NOTE Specifi...

Page 46: ...achine 1 DO NOT operate machine on slopes exceeding 15 degrees 27 grade 2 Exercise EXTREME CAUTION on slopes above 10 degrees 18 grade Turn blades OFF when traveling uphill Use a slow speed and avoid sudden or sharp turns 3 DO NOT operate machine back and forth across face of slopes Operate up and down Practice on slopes with blades off 4 AVOID starting stopping or turning on slopes If machine sto...

Page 47: ...of the fuel tank or container opening at all times until fueling is complete DO NOT use a nozzle lock open device 10 If fuel is spilled on clothing change clothing immediately 11 Never overfill a fuel tank Replace fuel cap and tighten securely OPERATION 1 Mount and dismount machine from left side Keep clear of discharge opening at all times 2 Start engine from operator s seat if possible Make sure...

Page 48: ...fire hazard and engine overheating 3 When draining fuel tank drain fuel into an approved container outdoors and away from open flame 4 Check brakes frequently adjust repair or replace as needed 5 Keep all bolts nuts and screws properly tight Check that all cotter pins are in proper position 6 Always provide adequate ventilation when running engine Exhaust gases contain carbon monoxide an odorless ...

Page 49: ...lustrations in this manual are provided for reference only and may differ from your specific model Contact your Snapper dealer if you have questions SECTION 4 ADJUSTMENTS REPAIR 18 33 Engine Adjustments Repair 18 Mower Deck Component Adjustments 18 Blade Brake Adjustment 18 33 Deck Blade Brake Adjustment 18 38 Deck Blade Brake Adjustment 18 Blade Belt Adjustment 33 Deck 19 Blade Belt Adjustment 38...

Page 50: ...ate the essential components of the SNAPPER Lawn Tractor It is recommended that all operators of this equipment become thoroughly familiar with the components and their operation BEFORE OPERATING Specific details involving the engine are found in the separate Engine Owner s Manual Study the Important Safety Instructions this Operator s Manual and Engine Owner s Manual before operating this machine...

Page 51: ... of cutting deck engine and tractor of any accumulation of dirt grass oil etc Keep engine air intake screens and cooling fins clean at all times 2 1 6 With engine OFF move the tractor outside and add fuel to the fuel tank Securely tighten fuel cap after refueling Refer to engine owner s manual for fuel specifications See Figure 2 2 2 1 7 Check Reverse Lockout Mechanism With engine OFF raise blade ...

Page 52: ...rts then release key to RUN position See Figure 2 6 NOTE DO NOT crank engine for more than five seconds at a time This will help prevent the starter from overheating and or running down the battery If cranking time is more than five seconds locate and correct cause of starting problem 6 After engine starts release key move the engine speed control to FAST position and allow engine to warm up befor...

Page 53: ...ning key to the OFF position See Figure 2 9 I FO WA O rE SPEEDS FIGURE 2 7 STARTING 2 3 3 STARTING MOWER BLADE 1 Start engine Refer to Section ENGINE 2 Raise blade engagement lever to ON See Figure 2 8 PULL BLADE ENGAGEMENT LEVER UP TO ON TO START MOWER BLADE S LEVER FIGURE 2 9 2 4 2 STOPPING WHEEL DRIVE 1 Fully depress clutch brake pedal to stop wheel drive See Figure 2 10 CLUTCH BRAKE PEDAL L FU...

Page 54: ...seconds the blade brake must be adjusted Refer to Section BLADE BRAKE ADJUSTMENT for adjustment procedures or return machine to dealer for adjustment DO NOT CONTINUE to operate mower until blade brake is properly adjusted FIGURE 2 13 2 5 CUTTING HEIGHT ADJUSTMENT 1 Depress lock button on cutting adjustment lever See Figure 2 14 DEPRESS LOCK BUTTON m height 2 4 4 SETTING PARK BRAKE 1 Fully depress ...

Page 55: ...ge the hydro transmission and coast down slopes DO NOT use Roll Release Control to disengage the hydro transmission unless machine motion can be controlled and engine is off ROLL RELEASE CONTROL PUSH ROLL RELEASE CONTROL ALL THE WAY J IN TO ENGAGE HYDRO TRANSMISSION ROLL RELEASE CONTROL FIGURE 2 15 3 Move tractor to desired location 4 Push roll release control all the way in to engage hydro transm...

Page 56: ...rse operation until the blade engagement lever is moved to the OFF position at which time the system will return to its Reverse Lockout mode This feature should never be selected unless you are absolutely sure that no children or others are present in the mowing area and that all children are away and supervised by a responsible adult 2 7 1 1 2 3 4 Reverse Lockout Mechanism Override Stop machine S...

Page 57: ...mponents sufficient time to cool 3 2 1 CHANGE ENGINE OIL The engine is equipped with a FastexTM oil drain 1 Rotate drain body counterclockwise and pull out to open drain See Figure 3 1 2 Drain oil into a 2 quart container placed beneath end of oil drain 3 After all oil has drained push drain body IN and rotate clockwise to close 4 Fill engine with new motor oil as specified in engine owner s manua...

Page 58: ...o engine owner s manual for cleaning and service instructions Remove and clean engine air pre cleaner Remove and replace engine air cleaner See Figure 3 6 Install pre cleaner and air cleaner per engine owner s manual AIRPRE CLEANER 3 3 FIGURE 3 4 3 To adjust tension Refer to Section BLADE BELT ADJUSTMENT 3 2 5 CHECK 38 DECK DRIVE BELT 1 On 38 model check belt for excessive wear or damage and repla...

Page 59: ...n CHECK BLADE BRAKE 3 3 4 TRACTOR LUBRICATION 1 Front Wheel Bearings Lubricate each front wheel bearing through the grease fitting on wheel hub Using general purpose grease in a grease gun add grease until grease purges from bearing See Figure 3 7 2 Axle Spindles Lubricate each axle spindle with 1 to 3 shots of general purpose grease See Figure 3 7 NOTE The right hand spindle fitting faces forward...

Page 60: ...lubricate the park brake lever mechanism pivot points which are located on the left hand underside of tractor See Figure 3 13 Mechanism with a thin coat of 30 wt motor oil LUBRICATE COMPONENTS ON UNDERSIDE OF TRACTOR PARK BRAKE LEVER FIGURE 3 11 8 Blade Engagement Mechanism Using SAE30 oil lubricate the blade engagement mechanism pivot points which are located on the R H underside of tractor See F...

Page 61: ...ust be in place and functioning properly before operating the machine Perform the following interlock system checks periodically during the operating season Contact your authorized Snapper dealer if you have questions WARNING DO NOT operate machine ifany safety interlock or safety device is not in place and functioning properly DO NOT attempt to defeat modify or remove any safety device ENGINE MUS...

Page 62: ...y adjusted will stop blade rotation in 5 seconds or less when the blade engagement lever is moved to the OFF position 33 DECK BLADE BRAKE ADJUSTMENT 1 Blade brake adjustment is made by turning the adjustment nut on the threaded brake rod The brake is initially set with 1 3 16 of thread exposed beyond the nut See Figure 4 1 Verify this setting before attempting any adjustments To tighten the brake ...

Page 63: ...ment lever in the ON and OFF positions See Figure 4 3 Continue adjustment until tension is correct IMPORTANT Blade brake function must be verified after performing blade belt adjustment 11 Check blade brake Refer to Section CHECK BLADE BRAKE Blades must stop rotating in 5 seconds or less when turned off LEAST TENSION MOST TENSION EXTEN ROD FIGURE 4 2 IMPORTANT If deck front to rear level is not co...

Page 64: ...nning STOP blade STOP engine Set brake Remove key Remove spark plug wire from spark plug and secure wire away from spark plug Engine and components can be extremely hot Avoid burns by allowing engine and components sufficient time to cool NOTE On 33 decks the measurement between the blade tip and deck lip should be 5 16 5 Repeat steps 2 and 3 with blade tip B 6 If measurement between blade tips an...

Page 65: ...est setting and proper level cannot be obtained adjust the front lift rod as follows 1 Move deck lift lever to 5 position 2 Place a 2 x 4 wooden block on edge under front center of deck 3 Place a 3 x 3 wooden block under rear center of deck 4 Remove hair pins and washers securing sector plates Lower rear of deck onto 3 x 3 block 5 Remove hair pin and washer securing front lift rod to front lift ar...

Page 66: ...until the adjuster moves only when moderate force is applied to one side of the deck See Figure 4 15 FRONT OF TRACTOR CHECK J 1 3 4 TALL BLOCK FIGURE 4 13 4 Place a 1 3 4 tall block under the rear of the deck in the center See Figure 4 13 5 Position blades as shown and lower deck onto blocks See Figure 4 13 6 Disconnect the front lift rod and the rear hanger plates See Figure 4 14 7 Put the lift l...

Page 67: ...swivel on the front lift rod Turning the swivel clockwise will raise the front of the deck Turning the swivel counterclockwise will lower the front of the deck NOTE The deck should be set so that the rear of the deck is 1 4 lower than the front See Figure 4 17 X 1 4 3 REAR TO FRONT VIEW OF DECK X 1 8 il rlll llii l ANGLE IRON i FIGURE 4 17 TRACTOR DRIVE COMPONENTS 4 3 1 BRAKE ADJUSTMENT When adjus...

Page 68: ...ontrol lever to rear edge of the neutral detent Machine should not move If further adjustment is required stop engine and repeat Step 4 NEUTRAL ADJUSTMENT NUT TURN NUT CLOCKWISE TO REDUCE FORWARD CREEP FIGURE 4 20 WARNING DO NOT adjust shift linkage with engine running The adjustment requires hands to be close to rotating parts STOP engine REMOVE key 3 Loosen the eccentric mounting nut and rotate ...

Page 69: ...TE Should less tension be required move stationary idler towards right side of tractor See Figure 4 21 6 Secure stationary idler with mounting bolt 7 Place spark plug wire onto spark plug Set park brake Start engine 8 Visually inspect traction drive belt for movement When properly adjusted the traction drive belt should not have any movement or rotation with the engine running and park brake engag...

Page 70: ... E CRACKS OR NOTCHES BEGIN TO APPEAR DANGEROUS CONDITION DO NOT USE ON MOWER 4 4 3 STANDARD BLADE SHARPENING Blades should be kept sharp at all times When the blades are dull cut grass will be ragged and lawn will usually turn brown Sharpen standard blades as follows 1 Move tractor to a firm level surface 2 Turn engine OFF Remove key 3 Remove mowing deck from tractor 4 Remove mower blade s 5 If a ...

Page 71: ...See Figure 4 26 oc w s B O t BAR I FIGURE 4 26 6 Install new blade onto blade mounting bar 7 Torque 30 to 40 ft Ibs 4 4 6 38 MOWER BLADE REPLACEMENT 1 Move tractor to a firm level surface 2 Turn engine OFF Remove key 3 Remove mowing deck from tractor 4 Position deck to access blade 5 Remove blade mounting nut and cone washer from each blade See Figure 4 27 6 Install new blades 7 Torque 70 to 90 ft...

Page 72: ...ower the front of deck to the ground 7 Remove hair pin and flat washer from rear deck hanger bracket on both sides of tractor 8 Make note of hole used in sector plates 9 Slide sector plates off of rear deck hanger brackets 10 Slide deck forward Remove deck drive belt from engine pulley bottom groove See Figure 4 30 30 33 BELT GUIDES SHOWN ENGINE PULLEY BOTTOM GROOVE FIGURE 4 30 11 Slide deck back ...

Page 73: ... that secure the traction drive belt idler tension pulley and stationary idler pulleys See Figure 4 33 STATIONARY IDLER PULLEYS TRANSMISSION PULLEY IDLER IDLER STATIONARY IDLER BRACKET BELT GUIDE T TENSION REMOVE _IDLER ENGINE ALL PULLEY PULLEY PULLEYS VIEW FROM UNDERNEATH TRACTOR FIGURE 4 33 5 Remove traction drive belt from engine pulley top groove See Figure 4 34 REMOVE BELT FROM PULLEY STATION...

Page 74: ... and spindle pulley cover See Figure 4 37 REMOVE SPINDLE PULLEY COVER FIGURE 4 37 5 Remove old belt 6 Replace with new belt in reverse order 7 Adjust idler pulley belt guide if necessary to obtain 1 16 clearance between belt and belt guide See Figure 4 38 38 Deck Drive Belt 1 Place tractor on a firm level surface 2 Turn engine OFF Remove key 3 Remove mower deck 4 Remove spindle belt guard and tens...

Page 75: ...ble last 4 Reinstall seat assembly Use disconnect wires from seat switch 5 Reinstall the two adjusting knobs 6 Lower operator s seat care not to _REMOVE POSITIVE CABLE LAST REMOVE NEGATIVE CABLE FIRST FIGURE 4 42 WARNING Keep all sparks flame and fire away from area when charging battery 4 5 3 BATTERY CHARGING 1 Remove battery See Section on Battery Removal 2 Place battery in a well ventilated are...

Page 76: ...harness This prevents metal from touching the positive terminal which could cause sparks Cables must be connected to battery terminals in the proper position RED Positive cable must go to the terminal BLACK Negative cable must go to the terminal 4 5 6 NEW BATTERY PREPARATION 1 Remove battery from carton 2 Place battery in a well ventilated area on a level non concrete surface 3 Check date on batte...

Page 77: ...Debris Blower 6 1883 6 1883 RAD Quick Hitch Subframe Kit 6 1879 6 1879 Weight Kit 6 1245 6 1245 Tire Chains 6 1085 6 1085 Ninja Recycling Mulch Kit 6 1255 6 1878 38 Wave Recycling Mulch Kit NA 6 1877 Single Bag Catcher 1 6 0943 6 1886 Twin Bag Catcher 1 6 0946 6 1888 Clamshell Catcher 6 3131 6 3126 Adapter Mounting Kit 6 1334 6 1334 Utility Trailer 6 1910 6 1910 Bag N Wagon 6 0947 NA Bag N Wagon H...

Page 78: ...SECTION 5 ELECTRICAL SYSTEM _EDAL SW_TCH B_ A K SCHEMATIC WIRING HARNESS P N 2 8404 LT160H331BV LT160H381BV 34 ...

Page 79: ...mproperly 5 6 Fuel filter stopped up 6 7 Water debris or stale fuel in fuel system 7 1 Excessive load on engine 1 2 Engine air pre cleaner or air cleaner dirty 3 Engine oil level low 4 Engine cooling fins and air screens excessively dirty 5 Spark plug faulty 6 Water debris or stale fuel in fuel system 1 Engine speed control set too FAST 1 Damaged or bent mower blades 2 Loose blade components 3 Loo...

Page 80: ...evel requires 6 adjustment 7 Cutting Blade dull or damaged 8 Blade belt requires replacement 9 Blade belt slipping 1 Engine speed too slow 2 Forward speed too fast 3 Grass is wet 4 Excessively worn or damaged blade s 5 Build up of grass clippings and debris under deck 6 Improper blade s installed on deck 7 Blade s installed improperly on deck 1 Poor cable connections 2 Bad battery cell s 3 Faulty ...

Page 81: ...ris Accumulation Clean Outside and Underside Grease or Oil Check Oil Level Check Function REFERENCE EACH PAGES USE Page 7 X Page 13 Page 14 Engine Manual Page 14 Engine Manual Page 14 Engine Manual 17 Page 17 Engine Manual Parle 31 Page 31 32 Page 7 X Pages 27 30 5 HOURS X 25 HOURS X X X X Pages 13 26 27 X Page 7 X X Page 7 X Pages 15 16 Page 17 Page 12 X X X 5O HOURS X Change oil every 25 hours w...

Page 82: ...from the original purchase date SNAPPER will not be responsible for any installation cost incurred The battery warranty only covers original equipment batteries and does not cover damage to the battery or machine caused by neglect or abuse destruction by fire explosion freezing overcharging or improper maintenance There is no other express warranty DISCLAIMER OF WARRANTY Implied warranties includi...

Page 83: ...il engines and components In their products in order to provide long satisfactory service However proper care is essential In prolonging engine life Dirt Is your engine s enemy J number 11 The engine on your Snapper product spends Its entire life operating close to the ground at high speed creating a virtual storm of dust and dirtl 39 ...

Page 84: ...wer loss 3 result in hard starting 4 create smoke from unburned fuel 5 produce carbon build up Internally 6 foul spark plug electrodes 7 score cylinder walls 8 burn valves 9 wear out the engine pre maturely 10 COST YOU MONEY Damage caused by a poorly serviced air cleaner is not covered under the engl ne warranties So save yourself unnecessary expenses and undue aggravation by keeping the air clean...

Page 85: ...ve guides 2 sticking valves o 3 scuffed scored walls 4 overspeedlng 5 loss of power 6 complete failure of engine Dirt can also be introduced Into an engine In dirty fuel from a contaminated container Always use clean fresh fuel from a clean container to guard against dirt sludge and water contamination Be aware that fuel breaks down in storage and forms gummy compounds which will block carburetor ...

Page 86: ...er 3 Fuel Tank 4 Choke 5 Primer on some engines 6 Safety Inter lock Switches 7 Switch Blade Control 8 Spark plug g Throttle control 10 Blade 11 Muffler To full level 4 cycle Properly mixed with gas 2 cycle Clean and properly serviced Full fresh clean gasoline Fuel valve open Cap vent open Inline filter clean Operating properly Used properly In proper poslUon All wlras properly connected Switch On ...

Page 87: ...hase with Snapper to ensure warranty coverage Please mail your product registration card to Snapper at P O Box 777 McDonough Georgia 30253 Or you may register on line at www snapper com You can contact us at our web site or if you would like to speak with a Customer Service Representative Call us at the Snapper Customer Relations Center For faster service please have your Serial Number and Model N...

Page 88: ... about your Snapper product contact your local authorized Snapper dealer or contact Snapper Customer Service at Snapper McDonough GA 30253 Phone 1 800 935 2967 WARNING BATTERY POSTS TERMINALS AND RELATED ACCESSORIES CONTAIN LEAD AND LEAD COMPOUNDS CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER AND BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM WASH HANDS AFTER HANDLING WARNING ENGINE EXHAUST...

Page 89: ...APPER product Before operating the Lawn Tractor read and follow the IMPORTANT SAFETY INSTRUCTIONS on pages 2 thru 4 all other instructions contained in this manual and the accompanying booklet About Power Mower Safety Lawn mowers and all power equipment can be potentially dangerous if used improperly REMEMBER SAFETY REQUIRES CAREFUL USE IN ACCORDANCE WITH INSTRUCTIONS AND COMMON SENSE NOTE Specifi...

Page 90: ...achine 1 DO NOT operate machine on slopes exceeding 15 degrees 27 grade 2 Exercise EXTREME CAUTION on slopes above 10 degrees 18 grade Turn blades OFF when traveling uphill Use a slow speed and avoid sudden or sharp turns 3 DO NOT operate machine back and forth across face of slopes Operate up and down Practice on slopes with blades off 4 AVOID starting stopping or turning on slopes If machine sto...

Page 91: ...of the fuel tank or container opening at all times until fueling is complete DO NOT use a nozzle lock open device 10 If fuel is spilled on clothing change clothing immediately 11 Never overfill a fuel tank Replace fuel cap and tighten securely OPERATION 1 Mount and dismount machine from left side Keep clear of discharge opening at all times 2 Start engine from operator s seat if possible Make sure...

Page 92: ...fire hazard and engine overheating 3 When draining fuel tank drain fuel into an approved container outdoors and away from open flame 4 Check brakes frequently adjust repair or replace as needed 5 Keep all bolts nuts and screws properly tight Check that all cotter pins are in proper position 6 Always provide adequate ventilation when running engine Exhaust gases contain carbon monoxide an odorless ...

Page 93: ...lustrations in this manual are provided for reference only and may differ from your specific model Contact your Snapper dealer if you have questions SECTION 4 ADJUSTMENTS REPAIR 18 33 Engine Adjustments Repair 18 Mower Deck Component Adjustments 18 Blade Brake Adjustment 18 33 Deck Blade Brake Adjustment 18 38 Deck Blade Brake Adjustment 18 Blade Belt Adjustment 33 Deck 19 Blade Belt Adjustment 38...

Page 94: ...ate the essential components of the SNAPPER Lawn Tractor It is recommended that all operators of this equipment become thoroughly familiar with the components and their operation BEFORE OPERATING Specific details involving the engine are found in the separate Engine Owner s Manual Study the Important Safety Instructions this Operator s Manual and Engine Owner s Manual before operating this machine...

Page 95: ... of cutting deck engine and tractor of any accumulation of dirt grass oil etc Keep engine air intake screens and cooling fins clean at all times 2 1 6 With engine OFF move the tractor outside and add fuel to the fuel tank Securely tighten fuel cap after refueling Refer to engine owner s manual for fuel specifications See Figure 2 2 2 1 7 Check Reverse Lockout Mechanism With engine OFF raise blade ...

Page 96: ...rts then release key to RUN position See Figure 2 6 NOTE DO NOT crank engine for more than five seconds at a time This will help prevent the starter from overheating and or running down the battery If cranking time is more than five seconds locate and correct cause of starting problem 6 After engine starts release key move the engine speed control to FAST position and allow engine to warm up befor...

Page 97: ...ning key to the OFF position See Figure 2 9 I FO WA O rE SPEEDS FIGURE 2 7 STARTING 2 3 3 STARTING MOWER BLADE 1 Start engine Refer to Section ENGINE 2 Raise blade engagement lever to ON See Figure 2 8 PULL BLADE ENGAGEMENT LEVER UP TO ON TO START MOWER BLADE S LEVER FIGURE 2 9 2 4 2 STOPPING WHEEL DRIVE 1 Fully depress clutch brake pedal to stop wheel drive See Figure 2 10 CLUTCH BRAKE PEDAL L FU...

Page 98: ...seconds the blade brake must be adjusted Refer to Section BLADE BRAKE ADJUSTMENT for adjustment procedures or return machine to dealer for adjustment DO NOT CONTINUE to operate mower until blade brake is properly adjusted FIGURE 2 13 2 5 CUTTING HEIGHT ADJUSTMENT 1 Depress lock button on cutting adjustment lever See Figure 2 14 DEPRESS LOCK BUTTON m height 2 4 4 SETTING PARK BRAKE 1 Fully depress ...

Page 99: ...ge the hydro transmission and coast down slopes DO NOT use Roll Release Control to disengage the hydro transmission unless machine motion can be controlled and engine is off ROLL RELEASE CONTROL PUSH ROLL RELEASE CONTROL ALL THE WAY J IN TO ENGAGE HYDRO TRANSMISSION ROLL RELEASE CONTROL FIGURE 2 15 3 Move tractor to desired location 4 Push roll release control all the way in to engage hydro transm...

Page 100: ...rse operation until the blade engagement lever is moved to the OFF position at which time the system will return to its Reverse Lockout mode This feature should never be selected unless you are absolutely sure that no children or others are present in the mowing area and that all children are away and supervised by a responsible adult 2 7 1 1 2 3 4 Reverse Lockout Mechanism Override Stop machine S...

Page 101: ...mponents sufficient time to cool 3 2 1 CHANGE ENGINE OIL The engine is equipped with a FastexTM oil drain 1 Rotate drain body counterclockwise and pull out to open drain See Figure 3 1 2 Drain oil into a 2 quart container placed beneath end of oil drain 3 After all oil has drained push drain body IN and rotate clockwise to close 4 Fill engine with new motor oil as specified in engine owner s manua...

Page 102: ...o engine owner s manual for cleaning and service instructions Remove and clean engine air pre cleaner Remove and replace engine air cleaner See Figure 3 6 Install pre cleaner and air cleaner per engine owner s manual AIRPRE CLEANER 3 3 FIGURE 3 4 3 To adjust tension Refer to Section BLADE BELT ADJUSTMENT 3 2 5 CHECK 38 DECK DRIVE BELT 1 On 38 model check belt for excessive wear or damage and repla...

Page 103: ...n CHECK BLADE BRAKE 3 3 4 TRACTOR LUBRICATION 1 Front Wheel Bearings Lubricate each front wheel bearing through the grease fitting on wheel hub Using general purpose grease in a grease gun add grease until grease purges from bearing See Figure 3 7 2 Axle Spindles Lubricate each axle spindle with 1 to 3 shots of general purpose grease See Figure 3 7 NOTE The right hand spindle fitting faces forward...

Page 104: ...lubricate the park brake lever mechanism pivot points which are located on the left hand underside of tractor See Figure 3 13 Mechanism with a thin coat of 30 wt motor oil LUBRICATE COMPONENTS ON UNDERSIDE OF TRACTOR PARK BRAKE LEVER FIGURE 3 11 8 Blade Engagement Mechanism Using SAE30 oil lubricate the blade engagement mechanism pivot points which are located on the R H underside of tractor See F...

Page 105: ...ust be in place and functioning properly before operating the machine Perform the following interlock system checks periodically during the operating season Contact your authorized Snapper dealer if you have questions WARNING DO NOT operate machine ifany safety interlock or safety device is not in place and functioning properly DO NOT attempt to defeat modify or remove any safety device ENGINE MUS...

Page 106: ...y adjusted will stop blade rotation in 5 seconds or less when the blade engagement lever is moved to the OFF position 33 DECK BLADE BRAKE ADJUSTMENT 1 Blade brake adjustment is made by turning the adjustment nut on the threaded brake rod The brake is initially set with 1 3 16 of thread exposed beyond the nut See Figure 4 1 Verify this setting before attempting any adjustments To tighten the brake ...

Page 107: ...ment lever in the ON and OFF positions See Figure 4 3 Continue adjustment until tension is correct IMPORTANT Blade brake function must be verified after performing blade belt adjustment 11 Check blade brake Refer to Section CHECK BLADE BRAKE Blades must stop rotating in 5 seconds or less when turned off LEAST TENSION MOST TENSION EXTEN ROD FIGURE 4 2 IMPORTANT If deck front to rear level is not co...

Page 108: ...nning STOP blade STOP engine Set brake Remove key Remove spark plug wire from spark plug and secure wire away from spark plug Engine and components can be extremely hot Avoid burns by allowing engine and components sufficient time to cool NOTE On 33 decks the measurement between the blade tip and deck lip should be 5 16 5 Repeat steps 2 and 3 with blade tip B 6 If measurement between blade tips an...

Page 109: ...est setting and proper level cannot be obtained adjust the front lift rod as follows 1 Move deck lift lever to 5 position 2 Place a 2 x 4 wooden block on edge under front center of deck 3 Place a 3 x 3 wooden block under rear center of deck 4 Remove hair pins and washers securing sector plates Lower rear of deck onto 3 x 3 block 5 Remove hair pin and washer securing front lift rod to front lift ar...

Page 110: ...until the adjuster moves only when moderate force is applied to one side of the deck See Figure 4 15 FRONT OF TRACTOR CHECK J 1 3 4 TALL BLOCK FIGURE 4 13 4 Place a 1 3 4 tall block under the rear of the deck in the center See Figure 4 13 5 Position blades as shown and lower deck onto blocks See Figure 4 13 6 Disconnect the front lift rod and the rear hanger plates See Figure 4 14 7 Put the lift l...

Page 111: ...swivel on the front lift rod Turning the swivel clockwise will raise the front of the deck Turning the swivel counterclockwise will lower the front of the deck NOTE The deck should be set so that the rear of the deck is 1 4 lower than the front See Figure 4 17 X 1 4 3 REAR TO FRONT VIEW OF DECK X 1 8 il rlll llii l ANGLE IRON i FIGURE 4 17 TRACTOR DRIVE COMPONENTS 4 3 1 BRAKE ADJUSTMENT When adjus...

Page 112: ...ontrol lever to rear edge of the neutral detent Machine should not move If further adjustment is required stop engine and repeat Step 4 NEUTRAL ADJUSTMENT NUT TURN NUT CLOCKWISE TO REDUCE FORWARD CREEP FIGURE 4 20 WARNING DO NOT adjust shift linkage with engine running The adjustment requires hands to be close to rotating parts STOP engine REMOVE key 3 Loosen the eccentric mounting nut and rotate ...

Page 113: ...TE Should less tension be required move stationary idler towards right side of tractor See Figure 4 21 6 Secure stationary idler with mounting bolt 7 Place spark plug wire onto spark plug Set park brake Start engine 8 Visually inspect traction drive belt for movement When properly adjusted the traction drive belt should not have any movement or rotation with the engine running and park brake engag...

Page 114: ... E CRACKS OR NOTCHES BEGIN TO APPEAR DANGEROUS CONDITION DO NOT USE ON MOWER 4 4 3 STANDARD BLADE SHARPENING Blades should be kept sharp at all times When the blades are dull cut grass will be ragged and lawn will usually turn brown Sharpen standard blades as follows 1 Move tractor to a firm level surface 2 Turn engine OFF Remove key 3 Remove mowing deck from tractor 4 Remove mower blade s 5 If a ...

Page 115: ...See Figure 4 26 oc w s B O t BAR I FIGURE 4 26 6 Install new blade onto blade mounting bar 7 Torque 30 to 40 ft Ibs 4 4 6 38 MOWER BLADE REPLACEMENT 1 Move tractor to a firm level surface 2 Turn engine OFF Remove key 3 Remove mowing deck from tractor 4 Position deck to access blade 5 Remove blade mounting nut and cone washer from each blade See Figure 4 27 6 Install new blades 7 Torque 70 to 90 ft...

Page 116: ...ower the front of deck to the ground 7 Remove hair pin and flat washer from rear deck hanger bracket on both sides of tractor 8 Make note of hole used in sector plates 9 Slide sector plates off of rear deck hanger brackets 10 Slide deck forward Remove deck drive belt from engine pulley bottom groove See Figure 4 30 30 33 BELT GUIDES SHOWN ENGINE PULLEY BOTTOM GROOVE FIGURE 4 30 11 Slide deck back ...

Page 117: ... that secure the traction drive belt idler tension pulley and stationary idler pulleys See Figure 4 33 STATIONARY IDLER PULLEYS TRANSMISSION PULLEY IDLER IDLER STATIONARY IDLER BRACKET BELT GUIDE T TENSION REMOVE _IDLER ENGINE ALL PULLEY PULLEY PULLEYS VIEW FROM UNDERNEATH TRACTOR FIGURE 4 33 5 Remove traction drive belt from engine pulley top groove See Figure 4 34 REMOVE BELT FROM PULLEY STATION...

Page 118: ... and spindle pulley cover See Figure 4 37 REMOVE SPINDLE PULLEY COVER FIGURE 4 37 5 Remove old belt 6 Replace with new belt in reverse order 7 Adjust idler pulley belt guide if necessary to obtain 1 16 clearance between belt and belt guide See Figure 4 38 38 Deck Drive Belt 1 Place tractor on a firm level surface 2 Turn engine OFF Remove key 3 Remove mower deck 4 Remove spindle belt guard and tens...

Page 119: ...ble last 4 Reinstall seat assembly Use disconnect wires from seat switch 5 Reinstall the two adjusting knobs 6 Lower operator s seat care not to _REMOVE POSITIVE CABLE LAST REMOVE NEGATIVE CABLE FIRST FIGURE 4 42 WARNING Keep all sparks flame and fire away from area when charging battery 4 5 3 BATTERY CHARGING 1 Remove battery See Section on Battery Removal 2 Place battery in a well ventilated are...

Page 120: ...harness This prevents metal from touching the positive terminal which could cause sparks Cables must be connected to battery terminals in the proper position RED Positive cable must go to the terminal BLACK Negative cable must go to the terminal 4 5 6 NEW BATTERY PREPARATION 1 Remove battery from carton 2 Place battery in a well ventilated area on a level non concrete surface 3 Check date on batte...

Page 121: ...Debris Blower 6 1883 6 1883 RAD Quick Hitch Subframe Kit 6 1879 6 1879 Weight Kit 6 1245 6 1245 Tire Chains 6 1085 6 1085 Ninja Recycling Mulch Kit 6 1255 6 1878 38 Wave Recycling Mulch Kit NA 6 1877 Single Bag Catcher 1 6 0943 6 1886 Twin Bag Catcher 1 6 0946 6 1888 Clamshell Catcher 6 3131 6 3126 Adapter Mounting Kit 6 1334 6 1334 Utility Trailer 6 1910 6 1910 Bag N Wagon 6 0947 NA Bag N Wagon H...

Page 122: ...SECTION 5 ELECTRICAL SYSTEM _EDAL SW_TCH B_ A K SCHEMATIC WIRING HARNESS P N 2 8404 LT160H331BV LT160H381BV 34 ...

Page 123: ...mproperly 5 6 Fuel filter stopped up 6 7 Water debris or stale fuel in fuel system 7 1 Excessive load on engine 1 2 Engine air pre cleaner or air cleaner dirty 3 Engine oil level low 4 Engine cooling fins and air screens excessively dirty 5 Spark plug faulty 6 Water debris or stale fuel in fuel system 1 Engine speed control set too FAST 1 Damaged or bent mower blades 2 Loose blade components 3 Loo...

Page 124: ...evel requires 6 adjustment 7 Cutting Blade dull or damaged 8 Blade belt requires replacement 9 Blade belt slipping 1 Engine speed too slow 2 Forward speed too fast 3 Grass is wet 4 Excessively worn or damaged blade s 5 Build up of grass clippings and debris under deck 6 Improper blade s installed on deck 7 Blade s installed improperly on deck 1 Poor cable connections 2 Bad battery cell s 3 Faulty ...

Page 125: ...ris Accumulation Clean Outside and Underside Grease or Oil Check Oil Level Check Function REFERENCE EACH PAGES USE Page 7 X Page 13 Page 14 Engine Manual Page 14 Engine Manual Page 14 Engine Manual 17 Page 17 Engine Manual Parle 31 Page 31 32 Page 7 X Pages 27 30 5 HOURS X 25 HOURS X X X X Pages 13 26 27 X Page 7 X X Page 7 X Pages 15 16 Page 17 Page 12 X X X 5O HOURS X Change oil every 25 hours w...

Page 126: ...from the original purchase date SNAPPER will not be responsible for any installation cost incurred The battery warranty only covers original equipment batteries and does not cover damage to the battery or machine caused by neglect or abuse destruction by fire explosion freezing overcharging or improper maintenance There is no other express warranty DISCLAIMER OF WARRANTY Implied warranties includi...

Page 127: ...il engines and components In their products in order to provide long satisfactory service However proper care is essential In prolonging engine life Dirt Is your engine s enemy J number 11 The engine on your Snapper product spends Its entire life operating close to the ground at high speed creating a virtual storm of dust and dirtl 39 ...

Page 128: ...wer loss 3 result in hard starting 4 create smoke from unburned fuel 5 produce carbon build up Internally 6 foul spark plug electrodes 7 score cylinder walls 8 burn valves 9 wear out the engine pre maturely 10 COST YOU MONEY Damage caused by a poorly serviced air cleaner is not covered under the engl ne warranties So save yourself unnecessary expenses and undue aggravation by keeping the air clean...

Page 129: ...ve guides 2 sticking valves o 3 scuffed scored walls 4 overspeedlng 5 loss of power 6 complete failure of engine Dirt can also be introduced Into an engine In dirty fuel from a contaminated container Always use clean fresh fuel from a clean container to guard against dirt sludge and water contamination Be aware that fuel breaks down in storage and forms gummy compounds which will block carburetor ...

Page 130: ...er 3 Fuel Tank 4 Choke 5 Primer on some engines 6 Safety Inter lock Switches 7 Switch Blade Control 8 Spark plug g Throttle control 10 Blade 11 Muffler To full level 4 cycle Properly mixed with gas 2 cycle Clean and properly serviced Full fresh clean gasoline Fuel valve open Cap vent open Inline filter clean Operating properly Used properly In proper poslUon All wlras properly connected Switch On ...

Page 131: ...hase with Snapper to ensure warranty coverage Please mail your product registration card to Snapper at P O Box 777 McDonough Georgia 30253 Or you may register on line at www snapper com You can contact us at our web site or if you would like to speak with a Customer Service Representative Call us at the Snapper Customer Relations Center For faster service please have your Serial Number and Model N...

Page 132: ... about your Snapper product contact your local authorized Snapper dealer or contact Snapper Customer Service at Snapper McDonough GA 30253 Phone 1 800 935 2967 WARNING BATTERY POSTS TERMINALS AND RELATED ACCESSORIES CONTAIN LEAD AND LEAD COMPOUNDS CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER AND BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM WASH HANDS AFTER HANDLING WARNING ENGINE EXHAUST...

Page 133: ...APPER product Before operating the Lawn Tractor read and follow the IMPORTANT SAFETY INSTRUCTIONS on pages 2 thru 4 all other instructions contained in this manual and the accompanying booklet About Power Mower Safety Lawn mowers and all power equipment can be potentially dangerous if used improperly REMEMBER SAFETY REQUIRES CAREFUL USE IN ACCORDANCE WITH INSTRUCTIONS AND COMMON SENSE NOTE Specifi...

Page 134: ...achine 1 DO NOT operate machine on slopes exceeding 15 degrees 27 grade 2 Exercise EXTREME CAUTION on slopes above 10 degrees 18 grade Turn blades OFF when traveling uphill Use a slow speed and avoid sudden or sharp turns 3 DO NOT operate machine back and forth across face of slopes Operate up and down Practice on slopes with blades off 4 AVOID starting stopping or turning on slopes If machine sto...

Page 135: ...of the fuel tank or container opening at all times until fueling is complete DO NOT use a nozzle lock open device 10 If fuel is spilled on clothing change clothing immediately 11 Never overfill a fuel tank Replace fuel cap and tighten securely OPERATION 1 Mount and dismount machine from left side Keep clear of discharge opening at all times 2 Start engine from operator s seat if possible Make sure...

Page 136: ...fire hazard and engine overheating 3 When draining fuel tank drain fuel into an approved container outdoors and away from open flame 4 Check brakes frequently adjust repair or replace as needed 5 Keep all bolts nuts and screws properly tight Check that all cotter pins are in proper position 6 Always provide adequate ventilation when running engine Exhaust gases contain carbon monoxide an odorless ...

Page 137: ...lustrations in this manual are provided for reference only and may differ from your specific model Contact your Snapper dealer if you have questions SECTION 4 ADJUSTMENTS REPAIR 18 33 Engine Adjustments Repair 18 Mower Deck Component Adjustments 18 Blade Brake Adjustment 18 33 Deck Blade Brake Adjustment 18 38 Deck Blade Brake Adjustment 18 Blade Belt Adjustment 33 Deck 19 Blade Belt Adjustment 38...

Page 138: ...ate the essential components of the SNAPPER Lawn Tractor It is recommended that all operators of this equipment become thoroughly familiar with the components and their operation BEFORE OPERATING Specific details involving the engine are found in the separate Engine Owner s Manual Study the Important Safety Instructions this Operator s Manual and Engine Owner s Manual before operating this machine...

Page 139: ... of cutting deck engine and tractor of any accumulation of dirt grass oil etc Keep engine air intake screens and cooling fins clean at all times 2 1 6 With engine OFF move the tractor outside and add fuel to the fuel tank Securely tighten fuel cap after refueling Refer to engine owner s manual for fuel specifications See Figure 2 2 2 1 7 Check Reverse Lockout Mechanism With engine OFF raise blade ...

Page 140: ...rts then release key to RUN position See Figure 2 6 NOTE DO NOT crank engine for more than five seconds at a time This will help prevent the starter from overheating and or running down the battery If cranking time is more than five seconds locate and correct cause of starting problem 6 After engine starts release key move the engine speed control to FAST position and allow engine to warm up befor...

Page 141: ...ning key to the OFF position See Figure 2 9 I FO WA O rE SPEEDS FIGURE 2 7 STARTING 2 3 3 STARTING MOWER BLADE 1 Start engine Refer to Section ENGINE 2 Raise blade engagement lever to ON See Figure 2 8 PULL BLADE ENGAGEMENT LEVER UP TO ON TO START MOWER BLADE S LEVER FIGURE 2 9 2 4 2 STOPPING WHEEL DRIVE 1 Fully depress clutch brake pedal to stop wheel drive See Figure 2 10 CLUTCH BRAKE PEDAL L FU...

Page 142: ...seconds the blade brake must be adjusted Refer to Section BLADE BRAKE ADJUSTMENT for adjustment procedures or return machine to dealer for adjustment DO NOT CONTINUE to operate mower until blade brake is properly adjusted FIGURE 2 13 2 5 CUTTING HEIGHT ADJUSTMENT 1 Depress lock button on cutting adjustment lever See Figure 2 14 DEPRESS LOCK BUTTON m height 2 4 4 SETTING PARK BRAKE 1 Fully depress ...

Page 143: ...ge the hydro transmission and coast down slopes DO NOT use Roll Release Control to disengage the hydro transmission unless machine motion can be controlled and engine is off ROLL RELEASE CONTROL PUSH ROLL RELEASE CONTROL ALL THE WAY J IN TO ENGAGE HYDRO TRANSMISSION ROLL RELEASE CONTROL FIGURE 2 15 3 Move tractor to desired location 4 Push roll release control all the way in to engage hydro transm...

Page 144: ...rse operation until the blade engagement lever is moved to the OFF position at which time the system will return to its Reverse Lockout mode This feature should never be selected unless you are absolutely sure that no children or others are present in the mowing area and that all children are away and supervised by a responsible adult 2 7 1 1 2 3 4 Reverse Lockout Mechanism Override Stop machine S...

Page 145: ...mponents sufficient time to cool 3 2 1 CHANGE ENGINE OIL The engine is equipped with a FastexTM oil drain 1 Rotate drain body counterclockwise and pull out to open drain See Figure 3 1 2 Drain oil into a 2 quart container placed beneath end of oil drain 3 After all oil has drained push drain body IN and rotate clockwise to close 4 Fill engine with new motor oil as specified in engine owner s manua...

Page 146: ...o engine owner s manual for cleaning and service instructions Remove and clean engine air pre cleaner Remove and replace engine air cleaner See Figure 3 6 Install pre cleaner and air cleaner per engine owner s manual AIRPRE CLEANER 3 3 FIGURE 3 4 3 To adjust tension Refer to Section BLADE BELT ADJUSTMENT 3 2 5 CHECK 38 DECK DRIVE BELT 1 On 38 model check belt for excessive wear or damage and repla...

Page 147: ...n CHECK BLADE BRAKE 3 3 4 TRACTOR LUBRICATION 1 Front Wheel Bearings Lubricate each front wheel bearing through the grease fitting on wheel hub Using general purpose grease in a grease gun add grease until grease purges from bearing See Figure 3 7 2 Axle Spindles Lubricate each axle spindle with 1 to 3 shots of general purpose grease See Figure 3 7 NOTE The right hand spindle fitting faces forward...

Page 148: ...lubricate the park brake lever mechanism pivot points which are located on the left hand underside of tractor See Figure 3 13 Mechanism with a thin coat of 30 wt motor oil LUBRICATE COMPONENTS ON UNDERSIDE OF TRACTOR PARK BRAKE LEVER FIGURE 3 11 8 Blade Engagement Mechanism Using SAE30 oil lubricate the blade engagement mechanism pivot points which are located on the R H underside of tractor See F...

Page 149: ...ust be in place and functioning properly before operating the machine Perform the following interlock system checks periodically during the operating season Contact your authorized Snapper dealer if you have questions WARNING DO NOT operate machine ifany safety interlock or safety device is not in place and functioning properly DO NOT attempt to defeat modify or remove any safety device ENGINE MUS...

Page 150: ...y adjusted will stop blade rotation in 5 seconds or less when the blade engagement lever is moved to the OFF position 33 DECK BLADE BRAKE ADJUSTMENT 1 Blade brake adjustment is made by turning the adjustment nut on the threaded brake rod The brake is initially set with 1 3 16 of thread exposed beyond the nut See Figure 4 1 Verify this setting before attempting any adjustments To tighten the brake ...

Page 151: ...ment lever in the ON and OFF positions See Figure 4 3 Continue adjustment until tension is correct IMPORTANT Blade brake function must be verified after performing blade belt adjustment 11 Check blade brake Refer to Section CHECK BLADE BRAKE Blades must stop rotating in 5 seconds or less when turned off LEAST TENSION MOST TENSION EXTEN ROD FIGURE 4 2 IMPORTANT If deck front to rear level is not co...

Page 152: ...nning STOP blade STOP engine Set brake Remove key Remove spark plug wire from spark plug and secure wire away from spark plug Engine and components can be extremely hot Avoid burns by allowing engine and components sufficient time to cool NOTE On 33 decks the measurement between the blade tip and deck lip should be 5 16 5 Repeat steps 2 and 3 with blade tip B 6 If measurement between blade tips an...

Page 153: ...est setting and proper level cannot be obtained adjust the front lift rod as follows 1 Move deck lift lever to 5 position 2 Place a 2 x 4 wooden block on edge under front center of deck 3 Place a 3 x 3 wooden block under rear center of deck 4 Remove hair pins and washers securing sector plates Lower rear of deck onto 3 x 3 block 5 Remove hair pin and washer securing front lift rod to front lift ar...

Page 154: ...until the adjuster moves only when moderate force is applied to one side of the deck See Figure 4 15 FRONT OF TRACTOR CHECK J 1 3 4 TALL BLOCK FIGURE 4 13 4 Place a 1 3 4 tall block under the rear of the deck in the center See Figure 4 13 5 Position blades as shown and lower deck onto blocks See Figure 4 13 6 Disconnect the front lift rod and the rear hanger plates See Figure 4 14 7 Put the lift l...

Page 155: ...swivel on the front lift rod Turning the swivel clockwise will raise the front of the deck Turning the swivel counterclockwise will lower the front of the deck NOTE The deck should be set so that the rear of the deck is 1 4 lower than the front See Figure 4 17 X 1 4 3 REAR TO FRONT VIEW OF DECK X 1 8 il rlll llii l ANGLE IRON i FIGURE 4 17 TRACTOR DRIVE COMPONENTS 4 3 1 BRAKE ADJUSTMENT When adjus...

Page 156: ...ontrol lever to rear edge of the neutral detent Machine should not move If further adjustment is required stop engine and repeat Step 4 NEUTRAL ADJUSTMENT NUT TURN NUT CLOCKWISE TO REDUCE FORWARD CREEP FIGURE 4 20 WARNING DO NOT adjust shift linkage with engine running The adjustment requires hands to be close to rotating parts STOP engine REMOVE key 3 Loosen the eccentric mounting nut and rotate ...

Page 157: ...TE Should less tension be required move stationary idler towards right side of tractor See Figure 4 21 6 Secure stationary idler with mounting bolt 7 Place spark plug wire onto spark plug Set park brake Start engine 8 Visually inspect traction drive belt for movement When properly adjusted the traction drive belt should not have any movement or rotation with the engine running and park brake engag...

Page 158: ... E CRACKS OR NOTCHES BEGIN TO APPEAR DANGEROUS CONDITION DO NOT USE ON MOWER 4 4 3 STANDARD BLADE SHARPENING Blades should be kept sharp at all times When the blades are dull cut grass will be ragged and lawn will usually turn brown Sharpen standard blades as follows 1 Move tractor to a firm level surface 2 Turn engine OFF Remove key 3 Remove mowing deck from tractor 4 Remove mower blade s 5 If a ...

Page 159: ...See Figure 4 26 oc w s B O t BAR I FIGURE 4 26 6 Install new blade onto blade mounting bar 7 Torque 30 to 40 ft Ibs 4 4 6 38 MOWER BLADE REPLACEMENT 1 Move tractor to a firm level surface 2 Turn engine OFF Remove key 3 Remove mowing deck from tractor 4 Position deck to access blade 5 Remove blade mounting nut and cone washer from each blade See Figure 4 27 6 Install new blades 7 Torque 70 to 90 ft...

Page 160: ...ower the front of deck to the ground 7 Remove hair pin and flat washer from rear deck hanger bracket on both sides of tractor 8 Make note of hole used in sector plates 9 Slide sector plates off of rear deck hanger brackets 10 Slide deck forward Remove deck drive belt from engine pulley bottom groove See Figure 4 30 30 33 BELT GUIDES SHOWN ENGINE PULLEY BOTTOM GROOVE FIGURE 4 30 11 Slide deck back ...

Page 161: ... that secure the traction drive belt idler tension pulley and stationary idler pulleys See Figure 4 33 STATIONARY IDLER PULLEYS TRANSMISSION PULLEY IDLER IDLER STATIONARY IDLER BRACKET BELT GUIDE T TENSION REMOVE _IDLER ENGINE ALL PULLEY PULLEY PULLEYS VIEW FROM UNDERNEATH TRACTOR FIGURE 4 33 5 Remove traction drive belt from engine pulley top groove See Figure 4 34 REMOVE BELT FROM PULLEY STATION...

Page 162: ... and spindle pulley cover See Figure 4 37 REMOVE SPINDLE PULLEY COVER FIGURE 4 37 5 Remove old belt 6 Replace with new belt in reverse order 7 Adjust idler pulley belt guide if necessary to obtain 1 16 clearance between belt and belt guide See Figure 4 38 38 Deck Drive Belt 1 Place tractor on a firm level surface 2 Turn engine OFF Remove key 3 Remove mower deck 4 Remove spindle belt guard and tens...

Page 163: ...ble last 4 Reinstall seat assembly Use disconnect wires from seat switch 5 Reinstall the two adjusting knobs 6 Lower operator s seat care not to _REMOVE POSITIVE CABLE LAST REMOVE NEGATIVE CABLE FIRST FIGURE 4 42 WARNING Keep all sparks flame and fire away from area when charging battery 4 5 3 BATTERY CHARGING 1 Remove battery See Section on Battery Removal 2 Place battery in a well ventilated are...

Page 164: ...harness This prevents metal from touching the positive terminal which could cause sparks Cables must be connected to battery terminals in the proper position RED Positive cable must go to the terminal BLACK Negative cable must go to the terminal 4 5 6 NEW BATTERY PREPARATION 1 Remove battery from carton 2 Place battery in a well ventilated area on a level non concrete surface 3 Check date on batte...

Page 165: ...Debris Blower 6 1883 6 1883 RAD Quick Hitch Subframe Kit 6 1879 6 1879 Weight Kit 6 1245 6 1245 Tire Chains 6 1085 6 1085 Ninja Recycling Mulch Kit 6 1255 6 1878 38 Wave Recycling Mulch Kit NA 6 1877 Single Bag Catcher 1 6 0943 6 1886 Twin Bag Catcher 1 6 0946 6 1888 Clamshell Catcher 6 3131 6 3126 Adapter Mounting Kit 6 1334 6 1334 Utility Trailer 6 1910 6 1910 Bag N Wagon 6 0947 NA Bag N Wagon H...

Page 166: ...SECTION 5 ELECTRICAL SYSTEM _EDAL SW_TCH B_ A K SCHEMATIC WIRING HARNESS P N 2 8404 LT160H331BV LT160H381BV 34 ...

Page 167: ...mproperly 5 6 Fuel filter stopped up 6 7 Water debris or stale fuel in fuel system 7 1 Excessive load on engine 1 2 Engine air pre cleaner or air cleaner dirty 3 Engine oil level low 4 Engine cooling fins and air screens excessively dirty 5 Spark plug faulty 6 Water debris or stale fuel in fuel system 1 Engine speed control set too FAST 1 Damaged or bent mower blades 2 Loose blade components 3 Loo...

Page 168: ...evel requires 6 adjustment 7 Cutting Blade dull or damaged 8 Blade belt requires replacement 9 Blade belt slipping 1 Engine speed too slow 2 Forward speed too fast 3 Grass is wet 4 Excessively worn or damaged blade s 5 Build up of grass clippings and debris under deck 6 Improper blade s installed on deck 7 Blade s installed improperly on deck 1 Poor cable connections 2 Bad battery cell s 3 Faulty ...

Page 169: ...ris Accumulation Clean Outside and Underside Grease or Oil Check Oil Level Check Function REFERENCE EACH PAGES USE Page 7 X Page 13 Page 14 Engine Manual Page 14 Engine Manual Page 14 Engine Manual 17 Page 17 Engine Manual Parle 31 Page 31 32 Page 7 X Pages 27 30 5 HOURS X 25 HOURS X X X X Pages 13 26 27 X Page 7 X X Page 7 X Pages 15 16 Page 17 Page 12 X X X 5O HOURS X Change oil every 25 hours w...

Page 170: ...from the original purchase date SNAPPER will not be responsible for any installation cost incurred The battery warranty only covers original equipment batteries and does not cover damage to the battery or machine caused by neglect or abuse destruction by fire explosion freezing overcharging or improper maintenance There is no other express warranty DISCLAIMER OF WARRANTY Implied warranties includi...

Page 171: ...il engines and components In their products in order to provide long satisfactory service However proper care is essential In prolonging engine life Dirt Is your engine s enemy J number 11 The engine on your Snapper product spends Its entire life operating close to the ground at high speed creating a virtual storm of dust and dirtl 39 ...

Page 172: ...wer loss 3 result in hard starting 4 create smoke from unburned fuel 5 produce carbon build up Internally 6 foul spark plug electrodes 7 score cylinder walls 8 burn valves 9 wear out the engine pre maturely 10 COST YOU MONEY Damage caused by a poorly serviced air cleaner is not covered under the engl ne warranties So save yourself unnecessary expenses and undue aggravation by keeping the air clean...

Page 173: ...ve guides 2 sticking valves o 3 scuffed scored walls 4 overspeedlng 5 loss of power 6 complete failure of engine Dirt can also be introduced Into an engine In dirty fuel from a contaminated container Always use clean fresh fuel from a clean container to guard against dirt sludge and water contamination Be aware that fuel breaks down in storage and forms gummy compounds which will block carburetor ...

Page 174: ...er 3 Fuel Tank 4 Choke 5 Primer on some engines 6 Safety Inter lock Switches 7 Switch Blade Control 8 Spark plug g Throttle control 10 Blade 11 Muffler To full level 4 cycle Properly mixed with gas 2 cycle Clean and properly serviced Full fresh clean gasoline Fuel valve open Cap vent open Inline filter clean Operating properly Used properly In proper poslUon All wlras properly connected Switch On ...

Page 175: ...hase with Snapper to ensure warranty coverage Please mail your product registration card to Snapper at P O Box 777 McDonough Georgia 30253 Or you may register on line at www snapper com You can contact us at our web site or if you would like to speak with a Customer Service Representative Call us at the Snapper Customer Relations Center For faster service please have your Serial Number and Model N...

Page 176: ... about your Snapper product contact your local authorized Snapper dealer or contact Snapper Customer Service at Snapper McDonough GA 30253 Phone 1 800 935 2967 WARNING BATTERY POSTS TERMINALS AND RELATED ACCESSORIES CONTAIN LEAD AND LEAD COMPOUNDS CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER AND BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM WASH HANDS AFTER HANDLING WARNING ENGINE EXHAUST...

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Snapper LT180H331BV series I, Safety Instructions & Operator'S Manual

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Summary of Contents for LT180H331BV series I

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