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16

Section 4 - REPAIR & ADJUSTMENTS 

 

WARNING 

DO NOT attempt any maintenance, adjustments or 
service with engine and blade running. STOP engine 
and blade. Disconnect spark plug wire and secure 
away from spark plug. Engine and components are 
HOT. Avoid serious burns, allow sufficient time for 
all components to cool. 

 

4.3  DRIVEN AND DRIVE DISC SERVICE 

If the mower does not propel itself properly, See 
Figure 4.6. Check for the following problems: 

 

 

 

FIGURE 4.6 

 

1.

  Grease on drive disc causing slippage. 

2.

  Broken or disconnected drive spring. 

3.

  Driven disc is out of adjustment. 

4.

 Driven disc rubber is worn - does not contact 

drive disc properly. 

5.

  Worn Poly-V Belt or engine drive belt. 

 

NOTE:

 If any of the above (1 thru 5) are causing 

problems, service as follows:

 

 
4.3.1.  Cleaning Drive Disc & Driven Disc. 

If oil or grease on the drive disc or driven disc is 
causing slippage, clean discs as follows: 

1.

  Wipe away any oil or grease with a clean cloth. 

2.

 Use either an approved grease solvent or hot, 

soapy water to clean drive disc or driven disc. 

3. 

Rinse components with clean water. 

4. 

Dry components with a clean cloth. 

 

4.3.2.  Drive Spring Repair/Replacement 

If drive spring is loose, reconnect as shown in 
Figure 4.7. If spring is broken, replace with new 
spring. 
 

IMPORTANT: If machine drive system continues 
slipping see Trouble Shooting section. 

 

 

 

FIGURE 4.7 

 

4.3.3.  DRIVEN DISC ADJUSTMENT 

If the drive disc and driven disc are clean and the 
mower drive is still slipping, adjust the driven disc as 
follows: 

1. 

Move ground speed control into the ‘fast’ 

position.  See Figure 4.8. 

 

 

 

FIGURE 4.8 

 
 
 
 
 

 
 
 

USE 
NEEDLE 
NOSE 
PLIERS TO 
INSTALL 
DRIVE 
SPRING 

DRIVE 
SPRING 

MOVE GROUND 
SPEED CONTROL TO 
FAST POSITION 

DRIVEN DISC & 
RUBBER RING

POLY-V 
BELT 

DRIVE 
SPRING 

ENGINE 
DRIVE 
BELT 

DRIVE 
DISC 

Summary of Contents for CP215019KW, CP215519HV

Page 1: ...ting your Walk Behind read this manual carefully and pay particular attention to the IMPORTANT SAFETY INSTRUCTIONS on Pages 2 4 Remember that all power equipment can be dangerous if used improperly Al...

Page 2: ...bt 3 Use extra care with grass catchers or other attachments these affect the handling and the stability of the machine PREPARATION 1 Read understand and follow instructions and warnings in this manua...

Page 3: ...with the engine running STOP BLADE and STOP ENGINE before leaving the operators position for any reason OPERATION Continued From Previous Column 11 Before cleaning repairing or inspecting make certai...

Page 4: ...use CAUTION when handling them 10 DO NOT test for spark by grounding spark plug next to spark plug hole spark plug could ignite gas exiting engine 11 Have machine serviced by an authorized SNAPPER dea...

Page 5: ...r 13 Engine Oil 13 Storage Procedure 13 SECTION 4 ADJUSTMENTS AND REPAIR 14 20 Mower Blade Replacement 14 Blade Sharpening 14 15 Wheel Drive Control Adjustment 15 Driven and Drive Disc Service 16 19 C...

Page 6: ...TURE The nomenclature drawing above Figure 1 1 shows the essential parts of the SNAPPER WALK BEHIND MOWERS It is recommended that all operators of the mower become thoroughly familiar with the control...

Page 7: ...l for oil specifications 2 1 5 Add fuel to tank See Figure 2 2 Fuel mower outside where fumes can safely dissipate Make sure cap is tightened after refueling Refer to Engine Owners Manual for fuel spe...

Page 8: ...GHT ADJUSTMENT The height of the mower handle can be adjusted as follows 1 Loosen the three lower nuts on each lower handle as shown in Figure 2 6 2 Loosen the one nut securing each upper brace to the...

Page 9: ...off between bolt holes in engine recoil cover and bag adapter pulley bracket NOTE position standoff so that bent end is toward engine recoil cover D Flip pulley over so that flange of steel bushing is...

Page 10: ...2 12 2 9 REMOVING and DUMPING GRASS CATCHER Slide Closure Type 1 Grasp bag connector and bag handle as shown See Figure 2 13 2 Lift up on bag handle removing it from the mower handle Then lift up on...

Page 11: ...for instructions Install the recycling cover and secure to the side and top of the deck with the two nuts provided on the machine Slide top portion of cover under nut secured to the deck See Figure 2...

Page 12: ...e on either Honda or Kawasaki models simply tip mower on its side See Figure 3 2 Drain oil through dipstick tube into a container Allow sufficient time for all oil to drain IMPORTANT Drain fuel tank b...

Page 13: ...aged replace belt before operating mower 3 2 5 CHECK TRANSMISSION POLY V BELT 1 Visually check poly v belt for cracking fraying severed or belt strands exposed If worn or damaged replace belt before o...

Page 14: ...e Figure 4 1 4 1A Replace with new blade WARNING DO NOT use a cutting blade that shows signs of excessive wear or damage Refer to Section MOWER BLADE REPLACEMENT for proper blade inspection and servic...

Page 15: ...earance between the inside of the spring hook and the inside of the clutch cable eye with the wheel drive control released See Figure 4 5 FIGURE 4 5 2 To adjust unhook upper spring from cable eye and...

Page 16: ...sc Driven Disc If oil or grease on the drive disc or driven disc is causing slippage clean discs as follows 1 Wipe away any oil or grease with a clean cloth 2 Use either an approved grease solvent or...

Page 17: ...ith hole in driven disc assembly from which rod was removed NOTE Do not move pivot bracket 6 Reinstall rod as removed in step 2 Move ground speed control to slow position then back to fast position Re...

Page 18: ...nstallation FIGURE 4 12 FIGURE 4 13 4 3 5 Replacing Bearing In Driven Disc Assembly If the driven disc bearing fails remove the driven disc assembly and replace bearing as follows 1 Remove pin and was...

Page 19: ...stall new O ring over the outside of the new bearing 6 Install bearing holder and secure with screws 7 Install 3 8 hex lock nut FIGURE 4 15 4 4 BELT SERVICE On these mowers the engine belt transmits p...

Page 20: ...nder deck 7 Lift the drive disc up and remove worn belt 8 Loop one end of new belt over engine pulley and insert the other end through slot in deck Refer to Figure 4 16 9 Loop the belt around the pull...

Page 21: ...lade 1 Service mower blade 2 Loose blade components 2 Service and tighten loose parts 3 Loose or missing air lift if equipped 3 Replace air lifts Tighten to proper torque 4 Lumpy or frayed belt 4 Repl...

Page 22: ...heck for Wear Damage Replacement Page 16 18 X Change oil every 25 hours when operating under heavy load or high temperatures Clean more often under dusty conditions or when air debris is present 4 6 M...

Page 23: ...ginal purchase date SNAPPER will not be responsible for any installation cost incurred The battery warranty only covers original equipment batteries and does not cover damage to the battery or machine...

Page 24: ...24 PRIMARY MAINTENANCE...

Page 25: ...25 PRIMARY MAINTENANCE...

Page 26: ...26 PRIMARY MAINTENANCE...

Page 27: ...27 PRIMARY MAINTENANCE...

Page 28: ...____________________________ Retailer s Phone Number____________________________________________________ It is very important that you register your purchase with Snapper to ensure warranty coverage P...

Page 29: ...____________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________...

Page 30: ...____________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________...

Page 31: ...____________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________...

Page 32: ...stions about your Snapper product contact your local authorized Snapper dealer or contact Snapper Customer Service at Snapper McDonough GA 30253 Phone 1 800 935 2967 COPYRIGHT 2005 SNAPPER A DIVISION...

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