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7

SERVICE AND MAINTENANCE

Safe Handling of Gasoline

1. Extinguish all cigarettes, cigars, pipes, and other sources

of ignition.

2. Use only approved gasoline containers.
3. Never remove the gas cap or add fuel with the engine

running.  Allow the engine to cool before refueling.

4. Never fuel the machine indoors.
5. Never store the machine or fuel container where there is

an open flame, spark, or pilot light such as near a water
heater or other appliance.

6. Never fill containers inside a vehicle or on a truck bed

with a plastic bed liner.  Always place containers on the
ground away from your vehicle before filling.

7. Remove gas-powered equipment from the truck or trailer

and refuel it on the ground.  If this is not possible, then
refuel such equipment on a trailer with a portable
container, rather than from a gasoline dispenser nozzle.

8. Keep nozzle in contact with the rim of the fuel tank or

container opening at all times until fueling is complete.
Do not use a nozzle lock-open device.

9. If fuel is spilled on clothing, change clothing immediately.

10. Never over-fill the fuel tank.  Replace gas cap and tighten

securely.

11. Use extra care in handling gasoline and other fuels. They

are flammable and vapors are explosive.

12. If fuel is spilled, do not attempt to start the engine but

move the machine away from the area of spillage and
avoid creating any source of ignition until fuel vapors
have dissipated.

13. Replace all fuel tank caps and fuel container caps

securely.

Service & Maintenance

1. Never run the unit in an enclosed area where carbon

monoxide fumes may collect.

2. Keep nuts and bolts, especially blade attachment bolts,

tight and keep equipment in good condition.

3. Never tamper with safety devices. Check their proper

operation regularly and make necessary repairs if they
are not functioning properly.

4. Keep unit free of grass, leaves, or other debris build-up.

Clean up oil or fuel spillage. and remove any fuel-soaked
debris.  Allow machine to cool before storage. 

5. If you strike an object, stop and inspect the machine.

Repair, if necessary, before restarting.

6. Never make adjustments or repairs with the engine

running.

7. Check grass catcher components and the discharge

guard frequently and replace with manufacturer’s
recommended parts, when necessary.

8. Mower blades are sharp.  Wrap the blade or wear gloves,

and use extra caution when servicing them.

9. Check brake operation frequently.  Adjust and service as

required.

10. Maintain or replace safety and instructions labels, as

necessary.

11. Do not remove the fuel filter when the engine is hot as

spilled gasoline may ignite.  Do not spread fuel line
clamps further than necessary.  Ensure clamps grip
hoses firmly over the filter after installation.

12. Do not use gasoline containing METHANOL, gasohol

containing more than 10% ETHANOL, gasoline additives,
or white gas because engine/fuel system damage could
result.

13. If the fuel tank must be drained, it should be drained

outdoors.

14. Replace faulty silencers/mufflers.
15. Maintain or replace safety and instruction labels as

necessary.

16. Use only factory authorized replacement parts when

making repairs.

17. Always comply with factory specifications on all settings

and adjustments.

18. Only authorized service locations should be utilized for

major service and repair requirements.

19. Never attempt to make major repairs on this unit unless

you have been properly trained. Improper service
procedures can result in hazardous operation, equipment
damage and voiding of manufacturer’s warranty.

20. On multiple blade mowers, take care as rotating one

blade can cause other blades to rotate.

21. Do not change engine governor settings or over-speed

the engine.  Operating the engine at excessive speed can
increase the hazard of personal injury.

22. Disengage drive attachments, stop the engine, remove

the key, and disconnect the spark plug wire(s) before:
clearing attachment blockages and chutes, performing
service work, striking an object, or if the unit vibrates
abnormally.  After striking an object, inspect the machine
for damage and make repairs before restarting and
operating the equipment.

23. Never place hands near the moving parts, such as a

hydro pump cooling fan, when the tractor is running.
(Hydro pump cooling fans are typically located on top of
the transaxle).

24. Units with hydraulic pumps, hoses, or motors:

WARNING: Hydraulic fluid escaping under pressure may
have sufficient force to penetrate skin and cause serious
injury.  If foreign fluid is injected into the skin it must be
surgically removed within a few hours by a doctor
familiar with this form of injury or gangrene may result.
Keep body and hands away from pin holes or nozzles
that eject hydraulic fluid under high pressure.  Use paper
or cardboard, and not hands, to search for leaks.  Make
sure all hydraulic fluid connections are tight and all
hydraulic hoses and lines are in good condition before
applying pressure to the system.  If leaks occur, have the
unit serviced immediately by your authorized dealer.

25. WARNING: Stored energy device.  Improper release of

springs can result in serious personal injury.  Springs
should be removed by an authorized technician.

26. Models equipped with an engine radiator: WARNING:

Stored energy device.  To prevent serious bodily injury
from hot coolant or steam blow-out, never attempt to
remove the radiator cap while the engine is running.
Stop the engine and wait until it is cool.  Even then, use
extreme care when removing the cap.

!

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Important Operator Safety Instructions (Continued)

Summary of Contents for 355Z Series

Page 1: ...OPERATOR S MANUAL ZERO TURN MOWERS 355Z 5900748 355ZB2654 26HP 5900755 355ZB2654FC 26HP 5101461 Revision IR Rev Date 2 2008 TP 100 7370 IR HZ N...

Page 2: ...nvenient reference This mower requires final assembly before use Refer to the Assembly section of this manual for instructions on final assembly procedures Follow the instructions completely Where to...

Page 3: ...Installation 22 Mowing 23 Maintenance 26 Maintenance Schedule 26 Lubrication 27 Servicing the Mower Blades 28 Engine Maintenance 30 Transmission Maintenance 32 Battery Maintenance 33 Storage 33 Adjust...

Page 4: ...professional contact your local authorized dealer Read the Manual The operator s manual contains important safety information you need to be aware of BEFORE you operate your unit as well as DURING ope...

Page 5: ...bris that could seriously injure a bystander Be sure to clean up the area to be mowed and remove objects that could be thrown by the blade BEFORE you start mowing Do not operate this unit without the...

Page 6: ...r enclosed area that is not well ventilated Gasoline spills should be cleaned up promptly and before operation begins Gasoline should be stored only in sealed containers approved for fuel Proper maint...

Page 7: ...resent intact and secure Replace worn or damaged parts 24 Disengage attachments before refueling removing an attachment making adjustments unless the adjustment can be made from the operator s positio...

Page 8: ...f the ground conditions incorrect hitching and load distribution 1 Mow across slopes not up and down 2 Watch for holes ruts or bumps Uneven terrain could overturn the unit Tall grass can hide obstacle...

Page 9: ...re clamps grip hoses firmly over the filter after installation 12 Do not use gasoline containing METHANOL gasohol containing more than 10 ETHANOL gasoline additives or white gas because engine fuel sy...

Page 10: ...rider and mower should be carefully read and obeyed Personal bodily injury can result when these instructions are not followed The information is for your safety and it is important The safety decals...

Page 11: ...uld come to a complete stop within five 5 seconds after electric PTO switch is turned off or operator rises off seat If mower drive belt does not stop within five 5 seconds see your dealer NOTE Once t...

Page 12: ...al injury or death CAUTION This indicates a hazard which if not avoided might result in minor or moderate injury CAUTION or NOTICE These messages presented without the alert symbol indicate a situatio...

Page 13: ...bled NOTE In this instruction book left and right describe the location of a part with the operator on the seat Parts Bag Contents The fasteners and other loose parts are shown below The quantity is s...

Page 14: ...empting to operate the machine 1 Remove the bottom mounting hardware B Discard the manilla tag C 2 Loosen the upper mounting hardware D 3 Position the ground speed steering control levers in the uprig...

Page 15: ...he latch of the seat switch wire harness end snaps down over the lock on the seat switch Seat Adjustment The seat and ground speed control levers should be adjusted so that operator s elbows are suppo...

Page 16: ...ed See Step 5 5 To charge the battery follow the instructions provided by the battery charger manufacturer as well as all warnings included in the safety rules section of this document Charge the batt...

Page 17: ...ance and storage IMPORTANT This unit is equipped with an internal combustion engine and must not be used on or near any unimproved forest covered brush covered or grass covered land unless the engine...

Page 18: ...ttle Choke Close the choke for cold starting Open the choke once the engine starts A warm engine may not require choking Pull the knob up to close the choke Push the knob down to open the choke Igniti...

Page 19: ...by hand See PUSHING THE UNIT BY HAND for operational information Seat Adjustment Lever The seat can be adjusted forward and backward Move the adjustment lever towards the left slide the seat to the d...

Page 20: ...the parking brake disengage the PTO stop the engine and remove the key To reduce fire hazard keep the engine tractor and mower free of grass leaves and excess grease Do not stop or park tractor over...

Page 21: ...uations For normal engine shut down follow the procedure given in STOPPING THE RIDER Stopping the Rider and Engine 1 Returning the ground speed steering control levers to the middle position will stop...

Page 22: ...nward Basic Driving Forward Travel Practice Gradually move both ground speed control levers evenly FORWARD from neutral Slow down and repeat NOTE Straight forward travel takes practice If necessary to...

Page 23: ...ienced with operating the Zero Turn rider you will learn more maneuvers that will make your mowing time easier and more enjoyable Remember the more you practice the better your control of the Zero Tur...

Page 24: ...ear rod ends 9 Pivot the front wheels out of the way and slide the mower deck out from under right side of the unit Installation 1 Disengage the PTO engage the parking brake turn off the ignition remo...

Page 25: ...slightly higher Letting grass grow a bit longer especially when it is hot and dry reduces heat build up preserves needed moisture and protects the grass from heat damage and other problems However al...

Page 26: ...slower ground speed will improve the cutting efficiency of the blades and prevents many common cutting problems Use an appropriate ground speed for the thickness and height of the grass you are cutti...

Page 27: ...not function properly if the grass is wet or if the grass is simply to high to cut Even more than normal mowing mulching requires that the grass be dry and the the appropriate amount is cut Do not use...

Page 28: ...ry 25 Hours Every 100 Hours Every 200 Hours Spring Fall Check Rider Mower for loose hardware Check Clean Engine Cooling Fins Check Adjust PTO Clutch Lubricate Rider Mower Clean Battery Cables Check Ti...

Page 29: ...ication Lubrication Lubricate the unit at the following lubrication points shown in Figure 24 Grease front caster wheel axles front caster yokes roller straps deck lift pivots mower deck idler arm piv...

Page 30: ...e Sharpening the Mower Blades Figure 25 Loosening the Mower Blade for Removal CAUTION Avoid injury Mower blades are sharp Always wear gloves when handling mower blades or working near blades DANGER Av...

Page 31: ...alanced See Sharpening the Mower Blades for proper sharpening instructions 4 Repeat the process until the mower blade remains in the horizontal position Reinstalling the Mower Blades 1 Reinstall each...

Page 32: ...lide the hose clamps from the fuel filter C Figure 31 4 Remove the hoses from the filter 5 Install the new filter in the proper flow direction in the fuel line 6 Secure with the hose clamps 7 Reconnec...

Page 33: ...any spilled oil Reinstall the oil drain hose into the storage position route around to the front of the engine to retain the hose during normal operation 5 Place an absorbent shop cloth under the engi...

Page 34: ...d the new filter onto the filter base until the gasket makes contact then tighten 3 4 of a turn more 5 Reinstall the filter guard with the three 1 4 filter guard screws 6 Using a hex bit swivel socket...

Page 35: ...ted in the engine owner s manual This includes draining the fuel system or adding stabilizer to the fuel do not store a fueled unit in an enclosed structure see warning Battery life will be increased...

Page 36: ...justment pin A Neutral Adjustment If the unit creeps forward or backward with the control levers in their neutral positions contact Snapper at 1 800 317 7833 Speed Balancing Adjustment If the rider ve...

Page 37: ...the ignition 2 Raise the seat plate to gain access to the parking brake components 3 Measure the distance from the top of the brake spring rod C Figure 37 to the top of the lock nut D on both sides of...

Page 38: ...ce and armature face just contacts the gauge 5 Check the windows for an equal amount of tension when the gauge is inserted and removed and make any necessary adjustments by tightening or loosening the...

Page 39: ...from the ground to the front tip of the center blade and from the ground to rear tips of left hand and right hand blades Figures 41 43 The front tip of the center blade should be 1 4 6mm higher than...

Page 40: ...ide of the belt runs in the pulley groves of the spindle pulleys and that the back of the drive belt must ride against the back side idler pulleys B 7 Install the belt on the PTO pulley the spindle pu...

Page 41: ...e belt tension Use caution and remove the nut to completely release the tension 4 Remove the old belt and replace it with the new one Make sure the V side of the belt runs in the grooves of the cranks...

Page 42: ...n 4 Out of fuel 4 If engine is hot allow it to cool then refill the fuel tank 5 Engine flooded 5 Move choke control to closed position 6 Fuse blown 6 Replace fuse 7 Battery terminals require 7 Clean t...

Page 43: ...horized service dealer for repair or damaged Engine stalls easily with 1 Engine speed too slow 1 Set to full throttle mower engaged 2 Ground speed too fast 2 Decrease Ground Speed 3 Cutting height set...

Page 44: ...el the deck correctly 2 Tires are not properly inflated 2 Check and inflate the tires 3 Blades are damaged 3 Replace the blades 4 Deck shell is damaged 4 Repair or replace the deck 5 Mower spindle is...

Page 45: ...3600 RPM Actual gross engine power will be lower and is affected by among other things ambient operating conditions and engine to engine variability Given both the wide array of products on which eng...

Page 46: ...vertical tree a power line pole a fence post or any vertical structure 3 Compare the angle of the fold with the angle of the hill SLOPE INDENTIFICATION GUIDE ALIGN THIS EDGE WITH A VERTICAL SURFACE T...

Page 47: ...iginal purchase date SNAPPER will not be responsible for any installation cost incurred The battery warranty only covers original equipment batteries and does not cover damage to the battery or machin...

Page 48: ...ility Given both the wide array of products on which engines are placed and the variety of environmental issues applicable to operating the equipment the gas engine will not develop the rated gross po...

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