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12

Controls & Operation

STARTING THE ENGINE

NOTE: The snowthrower engine is designed to operate
at cold temperatures. Avoid operating the snowthrower if
air temperature is 40° F or warmer since engine may
vapor lock and stop running after a short time. Engine
will be difficult to start in warm weather.

Electric Starting Steps

Note: The electric starter is designed to operate on 120V
AC household current, using power cord supplied with
electric start snowthrower. When using power cord,
match wide blade of plug to wide slot of receptacle.

1. Insert engine key in switch and turn key to the ON

position.

2. If engine is cold, move choke control lever to the ON

position. (Do not choke a warm engine).

3. Push the primer button two times if engine is cold.

(Do not prime a warm engine.)

4. Plug power cord for starter into receptacle on starter

switch, then plug other end into a 120Volt AC house-
hold receptacle. DO NOT use an extension cord with
the electric start power cord supplied.

5. Push starter button to crank engine. DO NOT crank

engine for more than a total of 15 seconds without
allowing electric starter to cool for 10 minutes before
additional cranking is attempted. Electric starter can
be severely damaged if recommended starter operat-
ing limitations are not observed.

NOTE: Do not push primer button while engine is
being cranked.

6. Release starter button when engine starts and gradu-

ally move choke lever to the OFF position.

NOTE: Always disconnect power cord from
household receptacle first, then unplug from
starter switch.

7. Disconnect power cord from household receptacle

and then from starter switch on snowthrower. Store
cord in a dry, convenient place.

8. To stop engine, turn engine key to the OFF position.

Manual (Recoil) Starting Steps

1. Insert engine key in switch and turn key to the ON

position.

2. If engine is cold, move choke control lever to the ON

position. (Do not choke a warm engine).

3. Push the primer button two times if engine is cold.

(Do not prime a warm engine.)

4. Grasp starter rope handle and slowly pull out rope

until resistance is felt. Allow rope to rewind slowly,
then pull rope out rapidly to start engine. Let rope
return slowly to starter.

NOTE: If engine does not start after three pulls,
push primer bulb once and again pull starter
rope.

5. After engine starts and gradually warms up, move

choke lever to the OFF position. Be prepared to
move choke lever to the ON position if engine falters
during warm up.

6. Allow engine to warm up before beginning

snowthrower operations. The engine will operate at
full throttle when thoroughly warmed up.

7. To stop engine, turn engine key to the OFF position.

STOPPING THE ENGINE

1. Release the auger control.

2. Turn engine key to the OFF position.

3. Remove the key from the switch if you are leaving the

operating position or will be making adjustments or
repairs. (NOTE: Allow the unit to cool before storing
or making any adjustments or repairs.)

If you will be storing the unit for the season, see the
STORAGE section for instructions on properly preparing
the unit for long-term storage.

Electric start precautions:

• Use only with a grounded, polarized 120V AC

outlet.  Do not modify the plug to fit into any
other type of outlet.

• Use only the power cord supplied with the unit.

DO NOT use a damaged cord.

• Be sure there is no moisture present on the

cord ends or receptacles when connecting to
an outlet or to the unit.

WARNING

Never run engine indoors or in enclosed, poorly
ventilated areas. Engine exhaust contains
CARBON MONOXIDE, an ODORLESS and
DEADLY GAS.

DANGER

Summary of Contents for 1694585

Page 1: ...ption 1694585 5201M 5HP Snowthrower Manual Start 7085663 SS5201R 5HP Snowthrower Manual Start 520E Models Mfg No Description 1694586 5201E 5HP Snowthrower Electric Start 7085664 SS5201E 5HP Snowthrower Electric Start Manual No 7100951 I R 6 21 2006 TP 100 5201 00 SX SN ...

Page 2: ...opping the Engine 12 Operating the Snowthrower 13 Snowthrowing Tips 13 After Each Use 13 Off Season Storage 13 Starting After Storage 11 Regular Maintenance Removing Belt Cover 14 Lubrication 14 Troubleshooting Service Troubleshooting 15 Removing Engine Cover 15 Auger Control Cable Adjustment 16 Carburetor Adjustment Ref only 16 Replacing the Drive Belt 17 Replacing the Scraper Blade 17 Servicing ...

Page 3: ...r 8 Let engine motor and machine adjust to outdoor temperatures before starting to clear snow 9 Always wear safety glasses or eye shields during operation or while performing an adjustment or repair to protect eye from foreign objects that may be thrown from the machine OPERATION 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise ext...

Page 4: ...unit safely enough to protect themselves and others from injury 23 DO NOT wear long scarves or loose clothing that could become entangled in moving parts 24 Snow can hide obstacles Make sure to remove all obstacles from the area to be cleared CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the unit and the operating activ...

Page 5: ...J1940 Small Engine Power Torque Rating Procedure Revision 2002 05 Given both the wide array of products on which our engines are placed and the variety of environmental issues applicable to operating the equipment it may be that the engine you have purchased will not develop the rated horsepower when used in a piece of power equipment actual on site power This difference is due to a variety of fac...

Page 6: ...any of these decals are lost or damaged replace them at once They can be purchased from your local dealer Part No 1733057 Discharge Chute Danger Decal Part No 1716669 Main Dash Decal Electric Start Models Amputation hazard Contact with the auger will cause serious injury Keep hands feet and clothing away Shut off engine before servicing DANGER 1716532 Part No 1716532 Auger Danger Decal Part No 171...

Page 7: ...6 Safety Rules Information International Symbols FAST SLOW STOP CHOKE PRIMER ELECTRIC START IGNITION KEY RUN ...

Page 8: ...he parts bag the bolt heads go to inside of of the rotating ring with washers and nuts on the out side Note install the rear bolt first for easier align ment 2 Tighten bolts securely with a wrench 3 Lift up folding handle to align it with lower handle and tighten the wing knobs securely as shown in Figure 3 4 Insert clean out tool into holders on left handle Figure 1 Assembly of Discharge Chute A ...

Page 9: ...gures 4 5 allows the discharge chute to be rotated to throw snow in the desired direction Snow may be thrown at any angle from straight left to straight forward to straight right The length of the chute direction control can be adjusted Remove the cotter pin A Figure 5 to extend or shorten the rod to desired length then rein stall the pin C Chute Deflector Controls the distance snow is thrown Tilt...

Page 10: ...ly spins the engine crankshaft cycles the engine and generates the spark necessary for starting the engine D Primer Button When pressed the primer button D Figure 6 provides initial fuel to help start a cold engine Normally pressing the primer button twice will provide enough fuel to start a cold engine E Engine Key Insert key in switch and turn key to ON position when starting engine To stop engi...

Page 11: ...ait for all moving parts to stop 5 Use the clean out tool to remove foreign objects and clear the chute or auger Never put your hands into the auger or discharge chute 6 If servicing is needed remove cover and disconnect spark plug wire Discharge Chute Adjustment Release the auger control and make sure the auger has STOPPED before rotating the discharge chute or adjusting the deflector DO NOT plac...

Page 12: ...and shake con tainer vigorously so oil mixes with gasoline 4 Unscrew cap and fill container with fuel Shake con tainer again 5 Remove fuel tank cap and carefully pour mixed fuel into the fuel tank filling to 1 2 inch 1 5 cm below filler neck to allow room for expansion Never put plain unmixed fuel into fuel tank Shake fuel con tainer each time before filling fuel tank Controls Operation Gasoline i...

Page 13: ...e 8 To stop engine turn engine key to the OFF position Manual Recoil Starting Steps 1 Insert engine key in switch and turn key to the ON position 2 If engine is cold move choke control lever to the ON position Do not choke a warm engine 3 Push the primer button two times if engine is cold Do not prime a warm engine 4 Grasp starter rope handle and slowly pull out rope until resistance is felt Allow...

Page 14: ... continuing oper ation Controls Operation AFTER EACH USE Allow snow thrower to run a few minutes after clearing snow to reduce the likelihood of parts freezing while machine is not is use If you will be storing the unit for the season see the STORAGE section for instructions on properly preparing the unit for long term storage OFF SEASON STORAGE Before you store your snowthrower for the off season...

Page 15: ... placed on wheel hubs occasionally to keep wheels turning freely Note Carefully pry off hub caps with a flat bladed screwdriver to access wheel hubs Apply oil to pivot points of auger control peri odically wiping off any excess oil A couple of drops of light machine oil applied to upper end of auger control cable will assure free movement of cable through outside casing Wipe off any excess oil Rem...

Page 16: ...lean out discharge chute 4 Broken control cable 4 Replace cable Auger does not stop turning 1 Incorrect control cable 1 Adjust Auger Control cable when control is released adjustment Excessive vibration 1 Loose parts or damaged 1 STOP engine and REMOVE the key auger tighten all hardware If vibration continues see your dealer Note For repairs beyond the minor adjustments listed above please contact...

Page 17: ... end of the cable If the auger turns too slowly under heavy load or momentary squealing of drive belt is heard when enter ing heavy snow pressure applied to drive belt by idler pulley must be increased by reducing the slack in the cable If the auger continues to turn when the auger control is released the cable is too tight The pressure applied to the drive belt must be eliminated by increasing th...

Page 18: ...edure in the Adjustments section of this manual 9 Reinstall the belt and engine covers Figure 15 Drive Belt Replacement REPLACING THE SCRAPER BLADE 1 Remove engine key from switch 2 Remove the two bolts and nuts securing the scraper blade to the auger housing Retain the bolts and nuts for attaching the new blade 3 Remove the worn scraper blade 4 Install the new scraper blade and secure it with the...

Page 19: ...lustrated parts lists These manuals show all of the product s components in exploded views 3D illustrations which show the relationship of parts and how they go together as well as part numbers and quantities used Important assembly notes and torque values are also included For applicable manuals currently available for your Simplicity model contact Customer Publications Department at 262 284 8519...

Page 20: ... INC 500 N Spring Street PO Box 997 Port Washington WI 53074 0997 www simplicitymfg com Copyright 2006 Simplicity Manufacturing Inc All Rights Reserved Printed in USA PRODUCTS INC McDonough GA 30253 www snapper com ...

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