background image

5

Connect the torch connector to the welding machine con-
nector 

AE

.

Connect the torch gas hose fitting to the fitting 

AD

on the

machine, and the gas hose from the cylinder pressure regu-
lator to the gas fitting 

AN

on the rear panel.

DESCRIPTION OF EQUIPMENT (REAR PANEL).

AG 

- 208/230 Selector Switch - used for selecting the input

supply voltage and for turning the machine on. “ON” is
towards the selected voltage. “OFF” is at the 12 o’clock
position.

AH

- Voltage Change Disc - to lock the selector switch in the

desired voltage position.

AI

- Fuse - 2Amp - 250Volt - slow blow.

AL

- Socket - for connecting the safety cable of the cooling

unit (TIG 250 H2O Only) TIG 250 GAS requires the installa-
tion of the TIG 250JP Jumper Plug.

AM

- Power Imput Cord.

AN

- Gas Inlet Fitting - This is where the gas hose from the

cylinder regulator attaches.

AO

- Socket - for Cooling Unit (230 Volts - max 400W). Do

NOT connect other power tools.

3.1 PRIMARY CIRCUIT CONNECTIONS

After final inspection, the welding machine is connec-

ted to the voltage indicated on the rear panel-230V
Factory pre-set.

• If you wish to change the supply voltage:
- Set the knob 

AG

to the 12 o’clock position (machine OFF).

- Remove the knob 

AG

of the selector switch by unscrewing

the holding screw.
- Position the voltage change disc 

AH

so that the knob can only

turn towards the desired voltage, indicated on the rear panel.
- Insert the knob and lock it in place with the screw.
• Connect the power cord

AM

: the yellow-green wire of the

cord must be connected to an efficient grounding socket.

the remaining wires must be connected to the power supply
line through an isolator switch, located near the area if pos-
sible, to allow rapid shut-off in case of emergency.
The capacity of the overload cut-out switch or fuses instal-
led in a serial connection with the switch must be the same
as the current 

l

1

absorbed by the machine.

The absorbed current 

l

1

can be determined by reading the

technical specifications indicated on the machine, in regards
to the supply voltage 

U

1

available.

Any extension cords must be sized appropriately for the
absorbed current 

I

1

.

How to turn the machine on. 

Use switch 

AG

- turn switch towards the selected input vol-

tage (230V factory pre-set).
Do not touch live parts and output terminals while the machi-
ne is powered.
The first time the machine is turned on, select the mode
using the push-button 

E

, and the welding parameters by

means of the key 

P

and the knob 

AA

as described in para-

graph 2.
The type and diameter of the electrode to be used must be
selected according to table A:
The flow of inert gas must be set to 30 CFH.
If you are using gas-lens type accessories, the gas through-
put may be reduced to approximately 15 CFH. The diameter
of the ceramic nozzle must be 4 to 6 times the diameter of
the electrode.
Use D.I.N. 10 protective glasses for up to 75A, and D.I.N. 11
from 75A up.

3.1.1 Connections for cooling unit.
AI

- Fuse 2A-250V slow blow.

AL

- Socket for connecting the safety cable of the cooling

unit.

AO

- Socket for cooling unit (230 Volts-max. 440 W).

Do not connect other power tools.

3.2 CHOOSING THE ELECTRODE DIAMETER FOR A
CORRECT ARC IGNITION EITHER IN DC OR IN AC (HOT
START).

To allow the setting up of the welding machine, a subme-
nu is available to adjust some parameters.
To enter the submenu, press at the same time for 3
seconds the keys 

E

and 

P

.

By means of the encoder 

AA

, when selecting the wanted

electrode 0.040” - 1/16”  - 3/32” - 1/8” - 5/32”, the auto-
matic Hot Start function is activated. To confirm the elec-
trode diameter, press and release the key 

E

.

208 V

230 V

AG

AH

AI

AL

AM

AN

AO

Summary of Contents for TIG250

Page 1: ...OPERATING INSTRUCTIONS 3 300 916 B FOR MODELS TIG250 IMPORTANT OPERATING INSTRUCTIONS SAVE THESE INSTRUCTIONS ...

Page 2: ...ld be handled with care ELECTROMAGNETIC COMPATIBILITY This machine is manufactured in compliance with the instructions contained in the harmonized standard EN50199 and must be used solely for professional purposes in an industrial environment There may be potential difficul ties in ensuring electromagnetic compatibility in non industrial environments IN CASE OF MALFUNCTIONS REQUEST ASSISTANCE FROM...

Page 3: ... working in TIG AC welding aluminium The point where the two half waves meet is zero This position will give you less current absorption reduced electrode consumption and an ideal ratio between the width and depth of the bead If you wish to increase penetration turn the knob counter clockwise for a cleaner weld with less penetration turn the knob clockwise THIS FUNCTION IS ENABLED ONLY WHEN TIG WE...

Page 4: ...nt V LED Second level of welding or base current Can not exceed main welding current value U LED Pulse frequency 0 5 20 Hz This is the number of times per second that the wel ding current achieves main welding current value Led R t T ratio see fig 2 The t time may vary from 40 to 60 of the T total time It controls how long the main welding current level is mantained before it drops to the base cur...

Page 5: ... emergency The capacity of the overload cut out switch or fuses instal led in a serial connection with the switch must be the same as the current l1 absorbed by the machine The absorbed current l1 can be determined by reading the technical specifications indicated on the machine in regards to the supply voltage U1 available Any extension cords must be sized appropriately for the absorbed current I...

Page 6: ...6 ...

Page 7: ...XED WHEEL 23 3080052 AXLE 24 5803804 SUPPORT 25 5803805 SUPPORT 26 5801773 BOTTOM 27 5800527 SUPPORT 28 5610055 HF TRANSFORMER 29 3130079 WHEEL 30 3190517 SWITCH 31 5802183 FRONT PANEL 32 3175354 CONNECTOR 33 5802184 FRONT PANEL 34 3070015 PROTECTION 35 3070336 FRAME 36 5803956 HANDLE 37 3060247 SUPPORT 38 CKS250920 KNOB 39 CKS251089 KNOB 40 5602293 MICRO CIRCUIT 41 5602291 FILTER CIRCUIT 42 56022...

Page 8: ...WHITE E GREEN F PURPLE WIRING DIAGRAM COLOR CODE G YELLOW H BLUE K BROWN J ORANGE I PINK L PINK BLACK M GREY PURPLE N WHITE PURPLE O WHITE BLACK P GREY BLUE Q WHITE RED R GREY RED S WHITE BLUE T BLACK BLUE U YELLOW GREEN V BLUE ...

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