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Snap-On PLASMA30i, User Manual

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Snap-On PLASMA30i User Manual Download Page 13

 

12 

 

POS 

PART 

NUMBER 

DESCRIPTION 

1  

CKSP3001 

HOUSING 

2  

CKSP3002 

HANDLE SUPPORT 

3  

CKSP3003 

HANDLE 

4  

CKSP3004 

RING NUT 

5  

CKSP3005 

SUPPORT 

6  

CKSP3006 

GAUGE 

7  

CKSP3007 

REGULATOR 

8  

CKSP3008 

FITTING 

9  

CKSP3009 

SWITCH 

10  

CKSP3010 

COVER 

11  

CKSP3011 

POWER CORD 

12  

CKSP3012 

CABLE OUTLET 

13  

CKSP3013 

BACK PANEL 

14  

CKSP3014 

FAN SUPPORT 

15  

CKSP3015 

MOTOR WITH FAN 

16  

CKSP3016 

INSIDE BAFFLE 

17  

CKSP3017 

CHOKE 

18  

CKSP3018 

RUBBER FOOT 

19  

CKSP3019 

BOTTOM 

20  

CKSP3020 

SOLENOID VALVE 

21  

CKSP3021 

UNION ELBOW 

22  

CKSP3022 

HIGH-FREQ. CIRCUIT 

23  

CKSP3023 

FITTING 

24  

CKSP3024 

TERMINAL BOARD 

25  

CKSP3025 

STRAIN RELIEF 

26  

CKSP3026 

RING NUT 

27  

CKSP3027 

CABLE WITH CLAMP 

28  

CKSP3028 

STRAIN RELIEF 

29  

CKSP3029 

KNOB 

30  

CKSP3030 

FRONT PANEL 

31  

CKSP3031 

PANEL CIRCUIT 

32  

CKSP3032 

PRESSURE SWITCH 

33  

CKSP3033 

SUPPORT 

34  

CKSP3034 

SUPPORT 

35  

CKSP3035 

POWER CIRCUIT 

36  

CKSP3036 

FILTER CIRCUIT 

37  

CKSP3037 

FITTING 

38  

CKSP3038 

FITTING 

39  

CKSP3039 

FITTING 

40  

CKSP3040 

TORCH CONNECTOR 

41  

CKSP3041 

HANDGRIP w/PUSHBUTTON 

42  

CKSP3042 

O.RING 

43  

PLASMA3006 

TORCH BODY (HEAD) 

44  

PLASMA3004 

ELECTRODE (PACK. 5 PCS.) 

45  

PLASMA3003 

SWIRL RING (PACK. 2 PCS.) 

46  

PLASMA3002 

NOZZLE (PACK.  5 PCS.) 

47  

PLASMA3001 

NOZZLE HOLDER 

48  

CKSP3048 

TORCH CABLE 

49  

PLASMA3007 

COMPLETE TORCH 

50  

CKSP3050 

COVER 

51  

CKSP3051 

FRAME 

52  

CKSP3052 

PROTECTION 

53  

CKSP3053 

FRAME 

 

REPLACEMENT PARTS – PARTS LIST 

 

WHEN ORDERING SPARE PARTS PLEASE STATE THE MODEL NUMBER  

AND SERIAL NUMBER AND PART NUMBER NEEDED. 

Summary of Contents for PLASMA30i

Page 1: ...r current power source machine designed for cutting electrically conductive materials metals and alloys using the plasma arc procedure The plasma gas may be air or nitrogen The lightweight portable inverter plasma cutter has many features that enable the user to easily cut most all metals ...

Page 2: ...ion 2 3 Specifications 4 Features 5 Description of Equipment 6 7 Assembling the Unit Start up Guide 8 Plasma Cutting 9 Troubleshooting Consumable Replacement 10 Maintenance 11 Replacement Parts 12 Wiring Diagram 13 Warranty Service and Repair 14 TABLE OF CONTENTS ...

Page 3: ...ion contain three different type styles Normal type states the hazard Bold type states how to avoid the hazard Italic type states the possible consequences of not avoiding the hazard An icon when present gives a graphical description of the potential hazard Plasma Arc Cutting DANGER Electric welding or plasma cutting cause ultra violet rays and weld spatter Bystanders will be exposed to ultraviole...

Page 4: ...ock flames and explosion can cause serious injury Electrical and Magnetic Fields WARNING Plasma cutting may cause localized Electrical and Magnetic Fields around cables and power sources The magnetic fields created by high currents may affect the operation of medical equipment Route the electrode and work cables together Do not place your body between the electrode torch and work cables Never coil...

Page 5: ... work piece If this distance increases the cutting voltage also increases and the duty cycle X may drop U1 Rated supply voltage 1 50 60Hz 50 or 60 Hz single phase power supply The machine is equipped with automatic voltage change I1 Max Max absorbed current at the corresponding current I2 and voltage U2 I1 eff This is the maximum value of the actual current absorbed considering the duty cycle This...

Page 6: ...ut of a minimum of 5 amps allows the cutting of one layer of material without cutting the second layer The maximum of 25 amps will cut 3 8 steel and sever 1 2 Pilot self restart function allows the unit to cut perforated or grid metal Low air pressure LED Air regulator and filter The PLASMA30i includes plasma cutter torch assembly ground cable spare nozzle and electrode Industry leading technical ...

Page 7: ...ift to adjust F Pressure gauge G Thermostat LED H Ground cord I Water trap L Low air pressure LED M Cutting current regulator knob N Blocked LED lights when hazardous conditions arise O LED that lights when the SELF RESTART PILOT function is active P Push button to activate and deactivate the SELF RESTART PILOT function Q Plasma torch includes consumable parts Q ...

Page 8: ...230 volt service using its automatic voltage input feature The advanced inverter design requires much less amperage input thus saving on electricity costs This along with its lightweight design allows it to be used anywhere there is electric service and compressed air available Adjustable Arc Control The PLASMA30i adjustable output arc control allows the user to easily cut thin metal up to 3 8 and...

Page 9: ... a drying filter to avoid excessive oxidation and wear of the consumer parts damaging the torch and reducing the cutting speed and quality If the air supply comes from a pressure regulator of a compressor or centralized system the regulator must be set to an output pressure of no more than 8 bar 0 8 Mpa or 116 PSI If the air supply comes from a compressed air cylinder the cylinder must be equipped...

Page 10: ...e as possible to the cutting area Do not connect the grounding clamp to the part of the material that is to be removed 7 Press the torch trigger to strike the pilot arc If cutting does not begin within 2 seconds the pilot arc goes out press the trigger again to re strike it 8 Begin cutting as shown in fig 2a avoid starting as shown in fig 2b 9 Hold the torch upright while cutting 10 When you have ...

Page 11: ...nger smooth and the cutting capacity is diminished The swirl ring must be replaced when some areas are blackened Due to its small size it is very important to position it correctly during assembly see fig 4 The nozzle holder must be replaced when the insulating part is deteriorated Make sure that the electrode T the swirl ring U and the gas nozzle V are mounted correctly and that the nozzle holder...

Page 12: ...water trap I fig 1 It is also necessary to periodically clean the interior of the machine from the accumulated metal dust using com pressed air PRECAUTIONS AFTER REPAIRS After making repairs take care to organize the wiring so that there is secure insulation between the primary and secondary sides of the machine In particular make sure that the casing 50 is mounted see exploded drawing Do not allo...

Page 13: ...G NUT 27 CKSP3027 CABLE WITH CLAMP 28 CKSP3028 STRAIN RELIEF 29 CKSP3029 KNOB 30 CKSP3030 FRONT PANEL 31 CKSP3031 PANEL CIRCUIT 32 CKSP3032 PRESSURE SWITCH 33 CKSP3033 SUPPORT 34 CKSP3034 SUPPORT 35 CKSP3035 POWER CIRCUIT 36 CKSP3036 FILTER CIRCUIT 37 CKSP3037 FITTING 38 CKSP3038 FITTING 39 CKSP3039 FITTING 40 CKSP3040 TORCH CONNECTOR 41 CKSP3041 HANDGRIP w PUSHBUTTON 42 CKSP3042 O RING 43 PLASMA3...

Page 14: ...RONE BROWN J ARANCIO ORANGE I ROSA PINK CODIFICA COLORI CABLAGGIO ELETTRICO WIRING DIAGRAM COLOUR CODE L ROSA NERO PINK BLACK M GRIGIO VIOLA GREY PURPLE N BIANCO VIOLA WHITE PURPLE O BIANCO NERO WHITE BLACK P GRIGIO BLU GREY BLUE Q BIANCO ROSSO WHITE RED R GRIGIO ROSSO GREY RED S BIANCO BLU WHITE BLUE T NERO BLU BLACK BLUE U GIALLO VERDE YELLOW GREEN V AZZURRO BLUE WIRING DIAGRAM ...

Page 15: ...r than Seller s authorized representatives e installation repair or maintenance other than specified operator maintenance of the Equipment or related equipment attachments peripherals or optional features by other than Seller s authorized representatives D improper or negligent use application operation care cleaning storage or handling E fire water wind lightning or other natural causes F adverse...

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