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Snap-on Tools Corporation  Kenosha, WI  53141-1410

TORCH HEAD ASSEMBLY

1. Select the size tungsten elec-

trode to be used.

2. Make sure teflon heatshield is

in place.

3. Locate the matching size Collet

and Collet body.

4. Drop the Collet, slit-end down,

into the Collet body.

5. Screw  assembly into torch head,

Heatshield side, and tighten
firmly.

6. Install a Gas cup, screw into

place seating cup against teflon
heatshield.

7. Insert tungsten electrode,

prepped end first, thru torch
head, Collet and  center hole of
Collet body.

8. Allow tungsten electrode to ex-

tend pass the cup 1/8".

9. Screw Backcap into torch head,

tighten firmly.

SPECIFICATIONS

PART NUMBER:

FLEX-TIG 12
FLEX-TIG 25

TORCH RATING:

200 Amps, DCSP

DUTY CYCLE:

100%

(reduce duty cycle when operating

over 200 amps.)

COOLING METHOD:

Gas (100% Argon)

SHIELDING GAS CONTROL METHOD:

Gas Valve on Torch

WELD CURRENT ON-OFF CONTROL:

Locking Switch on Torch

FIG. 1. TUNGSTEN PREPARATION

STABLE ARC

STRAIGHT GROUND

IDEAL VIEW

FLAT (the Dia. of this

flat governs Amperage

Capacity)

FIG. 2. TORCH HEAD ASSEMBLY

GAS CUP

COLLET BODY

COLLET

HEAT-

SHIELD

TORCH

HEAD

TUNGSTEN

ELECTRODE

BACKCAP

INSTALLATION

TUNGSTEN PREPARATION

NOTE

Before using the FLEX-TIG the
tungsten electrode must be
prepped.

1. Referring to Figure 1, grind the

electrode following the IDEAL
VIEW
.

WRONG VIEW

ARC WANDER

RADIAL GROUND

POINT

Summary of Contents for FLEX-TIG

Page 1: ...EN INERT GAS T I G WELDING ONSTEEL STAINLESSSTEEL CHROME MOLY COP PER AND CAST IRON THIS T I G WELDING PACKAGE WILL NOT WELD ALUMINUM OWNERS MANUAL FLEX TIG FOR TECH SERVICE CALL TOLL FREE 1 800 232 9353 FORM WC5229 Rev 1 99 INSTALLATION OPERATION REPLACEMENT PARTS ...

Page 2: ...THIS LIMITED WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED THE MANUFACTURER SHALL NOT BE LIABLE FOR ANY INJURY TO PERSONS INCLUDING DEATH OR LOSS OR DAMAGE TO ANY PROPERTY DIRECT OR CON SEQUENTIAL INCLUDING BUT NOT LIMITED TO LOSS OF USE ARISING OUT OF THE USE OR THE INABILITY TO USE THE PRODUCT THE USER AS SUMES ALL RISK AND LIABILITY WHATSOEVER IN CONNECTION WITH THE USE OF THE ...

Page 3: ...8 gauge thru 3 32 The higher MIG voltages are for use on material from 3 32 thru 1 4 The FLEX TIG consists of a 200 amp gas cooled torch with built in gas control valve remote On Off switch 12 1 2 or 25 foot cable assembly and the required consum able parts NOTE THIS T I G WELDING PACKAGE WILL NOT WELD ALUMINUM CONTENTS 1 TIG Torch with built in valve 1 Locking Electric Switch with cord installed ...

Page 4: ...cup 1 8 9 Screw Backcap into torch head tighten firmly SPECIFICATIONS PART NUMBER FLEX TIG 12 FLEX TIG 25 TORCH RATING 200 Amps DCSP DUTY CYCLE 100 reduce duty cycle when operating over 200 amps COOLING METHOD Gas 100 Argon SHIELDING GAS CONTROL METHOD Gas Valve on Torch WELD CURRENT ON OFF CONTROL Locking Switch on Torch FIG 1 TUNGSTEN PREPARATION STABLE ARC STRAIGHT GROUND IDEAL VIEW FLAT the Di...

Page 5: ...ATION Cont FLEX TIG INSTALLATION 1 Disconnect the Feeder control cable assembly from the front of the power source 2 Plug the TIG torch power cable into WORK terminal 3 Plug the Work cable into TORCH terminal With the TIG torch and Work cable connected in this manner straight polarity DCSP current is available as required for TIG welding SWITCH CORD TO WELDER CONTROL RECEPTACLE TIG TORCH GAS HOSE ...

Page 6: ...200 AMPS A 100 DUTY CYCLE OPERATION ABOVE MIG VOLTAGE SETTING 3 COULD RESULT IN PERMANENT DAMAGE TO THE TORCH HEAD AND CABLES 5 Depress the TIG torch switch and lock On scratch or touch tungsten to the work and draw back to establish an arc CAUTION Continual sticking of the tungsten electrode to the work surface can cause severe damage to the MIG welding machine 6 Once arc is established hold and ...

Page 7: ...16 COLLET BODY 1 16 3CB332 COLLET BODY 3 32 3HF FITTING GAS HOSE 412CN 200A POWER CABLE only with fittings 12 1 2 210HE SN 6191B 3HF SN 520 412CN 200A 425CN 200A 412PC 200A 425PC 200A VK PART NO DESCRIPTION 425CN 200A POWER CABLE only with fittings 25 412PC 200A POWER CABLE AND HOSE ASSEMBLY 12 1 2 425PC 200A POWER CABLE AND HOSE ASSEMBLY 25 CK210V TORCH BODY only with valve assembly heatshield SC...

Page 8: ...6 Snap on Tools Corporation Kenosha WI 53141 1410 NOTES ...

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