SMS TORK REA 60 Installation And Operating Manual Download Page 13

 

 

Position Feedback Potentiometer (Optional) 

 

Calibration Potentiometer 

 

The potentiometer has been calibrated at the factory, however if re-calibration is required proceed as follows:  

 

Apply power (or use manual override) to drive the actuator to its true closed position (clockwise rotation)  

 

Connect an ohmmeter to P1 (red) and P3 (black) resistance should be approximately 1000ohms  

 

Loosen the point shaft gear and connect the ohmmeter to P1 (red) and P2 (white) and gently rotate until a 
reading of 80 - 120 Ω is achieved (100 ohms preferred). While maintaining this reading tighten the point 
gear set screw with a hex wrench.  

Proportional Control Unit - PCU 
(Optional/REA Series) 

 

Check point before using 
actuator 

 

1

. Check specification (Model No., 

Main Power, Control Power, 
Options) of delivered actuator 
meets your requirements.  

2.

 Check application such as 

valve, damper etc.  

3.

 Check mounting of actuator on 

application is correct.  

4

. Check setting of actuator such 

as limit switch, stopper bolts, 
indicator, is correct.  

5

. Check electrical wiring is 

correct.  

6.

 In case of 3 phase motor, check 

rotating direction. 

*

Check rotating direction of actuator, “open” actuator about 50% by manual, supply power to 

actuator for 2-3 seconds. Push close button and check if actuator moves to “close” direction. If this actuator moves 
to “close” it is correct. 

To reverse the motor stop the power supply to the actuator and change the 2 of the 3 power 

lines which changes the direction of the motor.  

7.

 Generally all functions of PCU is set by the factory before delivery and there is no need to set the functions again. 

The functions should only be changed if the customer wishes to adjust the limit switches, to set the function the 
PCU is required. To set simply push the “Auto Setting” button after putting actuator in the 50% open (or close) 
position. PCU automatically sets all the functions by itself .  

8.

 Disassembly modification without factory consent may affect the performance of the actuator.  

Summary of Contents for TORK REA 60

Page 1: ...SMS Sanayi Malzemeleri ve Sat s A S REA 60 Electric Actuator Manual...

Page 2: ...ONTENT INTRODUCTION PRODUCT IDENTIFICATION GENERAL INFORMATION AND FEATURES INSTALLATION INSTRUCTION ACTUATOR MOUNTING DETAILS OPERATION INSTRUCTION MAINTENANCE TROUBLE SHOOTING DIMENSION FOR ACTUATOR...

Page 3: ...ger or harm The hazard or unsafe practice will result in severe injury or death WARNING Refers to personal safety Alerts the user to potential danger Failure to follow warning notices could result in...

Page 4: ...sealed Storage must be off the floor covered with a seal dust protector When actuators are stored outdoors they must be stored off the ground high enough to prevent being immersed in water or buried i...

Page 5: ...tion indicator Manual Manual Override Nut Space Heater 2W Conduit Entries 2 x PG 13 5 Lubrication Grease moly EP Ambient Temperature 20 C 70 C External Coating Dry powder polyester REA Option Technica...

Page 6: ...t reached The relative on time at S4 25 or S4 50 is limited to 25 and 50 respectively Heater Condensation in the actuator is possible due to wide fluctuation of the ambient temperature The heater inte...

Page 7: ...n the actuator is operated electrically Lubrication REA is a totally enclosed unit with a permanently lubricated gear train Moly EP Grease Once installed lubrication should not be required However per...

Page 8: ...External Parts 1 Top Cover 2 Body 3 Cable Entry PG 13 5 x2 4 Drive Shaft 5 Mounting Base F03 F05 F07 6 Manual Override Nut 7 Name Plate 8 Cover Bolt Captive Design 9 Indicator...

Page 9: ...Internal Parts 1 Motor 2 Indicator 3 Open limit switch 4 Additional open limit switch 5 Potentiometer Unit 6 Terminal 7 Heater 8 Capacitor...

Page 10: ...and completely before attempting to install operate or trouble shoot the REA actuators Actuator Mounting Note Prior to mounting the part turn actuator it must be checked for damage Damaged parts must...

Page 11: ...ACTUATOR MOUNTING DETAILS Danger HAZARDOUS VOLTAGE Make sure all power is disconnected prior to mounting...

Page 12: ...tch lever until the switch clicks Tighten the set screw with hex wrench Rotate the actuator hand wheel manually to open position Using hex wrench loosen the set screw in the open limit switch cam Rota...

Page 13: ...actuator on application is correct 4 Check setting of actuator such as limit switch stopper bolts indicator is correct 5 Check electrical wiring is correct 6 In case of 3 phase motor check rotating di...

Page 14: ...l PCU REV 3 1 Model 85V 280 VAC 10 50 60Hz 4VA Max New wide range of voltage Input Signal 4 20mA DC 2 10VDC 0 5VDC 0 10VDC 1 5VDC Input resistance 250 Ohm Feedback Signal 100 10 Kohm Extraction 2 3 VD...

Page 15: ...ignal Blue on Power on Auto Blue Flicker Auto Setting Green on Close Red on Open Yellow on Manual OPN by card Yellow Flicker Fault in either wrong input wiring wrong PIU setting No input signal Check...

Page 16: ...Lay Out of PCU Card...

Page 17: ...lf open position operate and electrical opening and check that the motor rotates in the right direction Standard units are counter clockwise to open set Test the actuator and check the limit switches...

Page 18: ...Wiring Diagram for 230V AC PCU Type...

Page 19: ...Wiring Diagram for 24VAC On Off Type...

Page 20: ...Wiring Diagram for 24V DC On Off Type...

Page 21: ...requent inspections may be advisable Ensure valve actuator alignment Ensure wiring is insulated connected and terminated properly Ensure all screws are present and tight Ensure cleanliness of internal...

Page 22: ...ex Wrench 1 Screw Driver 1 Metric Spanner 1 Wrench 200mm 1 Wrench 300mm 1 Wire Stripper Long Nose 1 Multi Meter AC DC Resistance 1 DC Signal Generator 4 20mA PCU Board Option 1mA Meter 0 25mA PCU Boar...

Page 23: ...force switches have not tripped Check mechanical travel stop adjustment Verify the actuator against valve rotation standard units are anti clockwise open Check internal wiring Check for corrosion and...

Page 24: ...DIMENSION FOR ACTUATOR On Off Type...

Page 25: ...PCU Type...

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