Smokemaster F72 Series Manual Download Page 11

11

SERVICE 

 

CLEANING THE ELECTRONIC AIR CLEANER 

The F72 is used to remove a variety of 
contaminants from the air.  In the process of 
cleaning the air, however, parts of the air cleaner 
will become dirty and the cleaning efficiency will 
be lowered. 
 
In order to maintain a high standard of reliability 
and efficiency, it is necessary for the F72 to 
receive periodic maintenance.  Periodic 
maintenance means cleaning the collector cells 
and inspecting the electronic air cleaner both  
visibly and with instruments.  Service will be 
required if the air cleaner seems damaged or 
appears to be performing at substandard 
efficiency. 
 
Air Quality Engineering, Inc., recommends regular 
cleaning and the use of an alkaline detergent 
solution.  The exact scheduling is a matter of 
experience since each air cleaning situation 
varies.  Actual experience may dictate a greater or 
lesser period between cleanings. 
 
If, because of excessive buildup of captured 
contaminants, the alkaline detergent solution 
proves inadequate, the use of physical force (such 
as high-pressure air, water or steam) or an acid 
detergent solution may be required. 
 

 

- CAUTION - 

 

1.  Be extremely careful when working with the 

F72 cells and filters.  The edges of the cells, 
the filters, the collection plates and the ionizing 
wires of the cells may be sharp. 

 
2.  When cleaning the cells and filters, be sure to 

wear appropriate protective gear, especially 
goggles and gloves.  Skin contact with either 
alkaline or acid detergent solution should be 
avoided. 

 

 
REMOVING THE ELECTRONIC CELLS AND 
PREFILTERS 

Before the electronic cells and prefilters can be 
cleaned, they must be removed from the F72.  Be 
careful NOT to place a ladder or other heavy item 
against the F72 unit, cells or prefilters.  Electronic  

 
 
air cleaners and their components are susceptible 
to damage. 
 

CLEANING THE PREFILTERS 

The prefilters on an F72 do require cleaning.  The 
procedure is simple.  Remove the prefilter and 
shake the accumulated contaminants from it.  If 
this does not seem adequate, a vacuum can be 
used; or the prefilter can be soaked in the alkaline 
detergent solution.  Do NOT soak the prefilter in 
an acid detergent solution.  Physical force 
methods could also harm the prefilters. 
 

THE ALKALINE DETERGENT SOLUTION 
CLEANING METHOD 

1.  Provide a container large enough to hold the 

electronic cells and prefilters to be cleaned. 

 
2.  Fill the container with detergent and hot water 

sufficient to cover the electronic cell. 

 

NOTE:  Be careful to avoid prolonged skin 
contact with the solution.  Do NOT splash 
solution in your eyes. 

 
3.  Soak the cells and prefilters in the solution for 

about 15 minutes.  The solution should be 
agitated in some way, such as sloshing the 
cells or prefilters or stirring the solution. 

FIGURE 11 

 WHEN SOAKING THE CELL, 

AGITATE THE WATER. 

 
4.  Remove the cells and prefilters from the 

alkaline cleaning solution and place them in 
another container of hot water (150°F to 170°F 
[66°C to 77°C] for rinsing.  The cells and 
prefilters should be rinsed for 5 to 10 minutes. 

 

Summary of Contents for F72 Series

Page 1: ...the air at a rate of 1 000 to 12 000 cfm 1 699 to 20 390 m hr in forced air systems x Rated 80 to 99 percent efficient according to the National Bureau of Standards Dust Spot Method using atmospheric...

Page 2: ...2 TABLE OF CONTENTS PAGE SPECIFICATIONS 3 PLANNING THE INSTALLATION 5 Sizing 5 Location 5 INSTALLATION 7 Wiring 8 SERVICE 11 TROUBLESHOOTING 15 PARTS LIST 17 WARRANTY 20...

Page 3: ...o the ionizer wires and 4700 Vdc to the collector positive plates The solid state power supply is self regulating so the output voltage remains constant over a wide range of cell dirt loading conditio...

Page 4: ...45 38 F72B 21 38 F72A 24 31 DUCT OPENING DUCT OPENING 2 06 2 06 21 00 STACKED 53 50 2 44 58 40 1 19 28 00 MINIMUM CLEARANCE FOR CELL REMOVAL AND SERVICE 45 38 F72B 21 38 F72A 24 31 2 44 4 10 Figure 1...

Page 5: ...usually sized according to the capacity of the air handling system and desired efficiency See Fig 4 LOCATION AND POSITION Because air handling systems vary greatly in arrangement and style factors su...

Page 6: ...F72 efficiency should be from 85 to 95 percent depending on the application and purpose see Efficiency Chart Fig 4 INDUSTRIAL APPLICATIONS Sizing is determining how many air cleaning units are requir...

Page 7: ...izing type humidifier is installed upstream mist salts and minerals may decrease the efficiency of the electronic cell and create a need for equipment service When the atomizing type unit must be used...

Page 8: ...inear 304 8 m INSTALL AIR CLEANER Mount the F72 air cleaner as follows 1 Fabricate and install the necessary vanes and transitions 2 Set the cabinet in position If hanging brackets are used make certa...

Page 9: ...match the voltage rating stamped on the front of the air cleaner CAUTION Only persons qualified to install electrical wiring should attempt this procedure All wiring must comply with applicable codes...

Page 10: ...NG BLOWER MOTOR Air cleaner is controlled by a sail switch FIGURE 9 SINGLE SPEED BLOWER MOTOR Air cleaner is controlled by the fan switch and or the fan relay FIGURE 10 F72 AIR CLEANER HOOKUP TO THREE...

Page 11: ...goggles and gloves Skin contact with either alkaline or acid detergent solution should be avoided REMOVING THE ELECTRONIC CELLS AND PREFILTERS Before the electronic cells and prefilters can be cleaned...

Page 12: ...state and local pollution control guidelines and requirements Soda ash is one neutralizer 1 Use a polyethylene or Type 316 stainless steel container large enough to hold the electronic cell Other type...

Page 13: ...pressure water an alkaline detergent should be used if allowed by the high pressure equipment manufacturer DO NOT use an acid detergent except when allowed by the equipment manufacturer 2 Steam Extre...

Page 14: ...be sure to visually check the electronic cells for bent or damaged collector plates or broken ionizing wires Bent or warped collector plates may be bent back into shape FIGURE 15 REPLACING IONIZING W...

Page 15: ...igned to speed troubleshooting and to insure the quick detection and proper repair of any malfunction in the electronic air cleaner Most of the troubleshooting steps can be performed by observing the...

Page 16: ...16 FIGURE 17 EXPLODED VIEW OF THE F72 ELECTRONIC AIR CLEANER...

Page 17: ...t Filters F72A 2 F72B 4 41113 41113 6 Cabinet Foot 21411 21411 7 Ionizer Wires 38005 38005 8 Indicator Light 10097 10097 9 High Voltage Power Supply Replacement Kit 120V 07081 07081 10 High Voltage Po...

Page 18: ...______________________________________________________________ ___________________________________________________________________________________ _____________________________________________________...

Page 19: ...______________________________________________________________ ___________________________________________________________________________________ _____________________________________________________...

Page 20: ...art shall be for a duration of time no longer than the remaining or unexpired term of the original warranty This warranty does not cover any labor or other service charges incurred by the purchaser Th...

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