Smithco SweepStar 60 Parts & Service Download Page 1

Page: 1 / 60

Dec 2016

SweepStar 60

76-750-A

SN: 60Q1000

Product Support:

Hwy SS & Poplar Ave; Cameron WI 54822

1-800-891-9435 productsupport

smithco.com

Parts & Service

Summary of Contents for SweepStar 60

Page 1: ...Dec 2016 SweepStar 60 76 750 A SN 60Q1000 Product Support Hwy SS Poplar Ave Cameron WI 54822 1 800 891 9435 productsupport smithco com Parts Service...

Page 2: ...18 19 Foot Pedal Linkage 20 21 Dash Panel 22 23 Oil Cooler and ROPs 24 25 Gas Tank and Manifold 26 27 Oil Tank 28 29 Engine and Exhaust 30 31 Reel Belt Drive 32 33 Rear Axle 34 35 Finger Brush Reel 36...

Page 3: ...acement of engine serial number For product and accessory information help finding a dealer or to register your product please contact us at http www Smithco com Information needed when ordering repla...

Page 4: ...ds to search for oil leaks Hydraulic fluid under pressure can penetrate the skin and cause seri ous injury 14 This machine demands your attention To prevent loss of control or tipping of the vehicle A...

Page 5: ...ator 24 Amp Tire Wheels Front Two 20 x 10 00 x 10 Turf trac 18 psi 1 3 bar Rear Two 24 x 13 00 x 12 Super Soft 18 psi 1 3 bar Castor 9 x 3 5 4 20 psi 1 4 bar SPEED Forward Speed 0 to 12 m p h 0 19 kph...

Page 6: ...the engine Clean the splined areas and lightly grease the male portion of the pump spline Use either Dow Corn ing G N Metal Assembly Paste or 77 Assembly Paste As you remount the pump to the engine be...

Page 7: ...Check oil level and for leaks 5 Always use caution when filling hydraulic oil tank or checking level to keep system free of contaminants Check and service more frequently when operating in extremely c...

Page 8: ...Fast Charge Charge battery at 15 amps for 10 minutes or 7 amps for 30 minutes Do not exceed the recommended charging rate If electrolyte starts boiling over decrease charging Always remove grounded ba...

Page 9: ...ls Check the hydraulic fluid level Check the tire pressure Check and clean Debris Filter Pack1 Check condition of hydraulic hoses and fittings Inspect and clean the machine After the first 50 hours Ch...

Page 10: ...lean the engine cooling fins Check for unusual engine noises Check the hydraulic oil level Check hydraulic hoses and fittings for damage Check for fluid leaks Check the tire pressure Check the Instrum...

Page 11: ...ulley B This pulley is mounted on an idler arm C 3 Loosen bolt and nut holding pulley to idler arm Leave finger tight 4 With engine running slide the pulley in idler arm slot until it centers on shift...

Page 12: ...10 Diagrams Color Code Chart Bl Blue Br Brown Y Yellow Grn Green O Orange R Red B Black P Purple W White WIRING DIAGRAM...

Page 13: ...No light 3 15 729 Mount Panel Middle 1 15 725 Mount Panel End 2 8 76 560 Manifold 1 9 15 782 Unlit Switch On None Off 2 15 727 Rocker No light 2 15 725 Mount Panel End 2 10 32 014 Headlights 2 11 76...

Page 14: ...12 Diagrams HYDRAULIC DIAGRAM...

Page 15: ...3 Hydraulic Hose 48 1 21 76 554 Hydraulic Hose 53 1 22 76 482 Hydrostat Pump 1 23 76 552 Hydraulic Hose 33 1 24 18 173 Tee 3 8 Junction Union 2 25 76 116 Hydraulic Hose 6 5 1 26 76 548 Hydraulic Hose...

Page 16: ...ort 2 4 HB 516 18 100 Bolt 5 16 18 x 1 2 HNFL 516 18 Flange Lock Nut 5 16 18 2 5 76 583 Front Glass Support 2 6 HB 38 16 125 Bolt 3 8 16 x 11 4 2 HWL 38 Lock Washer 3 8 2 7 42 462 Plastic Knob 2 8 76...

Page 17: ...2 1 2 HMB 58 14 Machine Bushing 5 8 14GA 2 3 HNTL 58 11 Lock Nut 5 8 11GA 1 4 18 154 Rod End 1 HG 14 28 180 Grease Fitting 1 4 28 x 180 1 5 18 168 Elbow 2 6 HHP 18 Bridge Pin 1 8 1 7 HCP 58 175 Clevi...

Page 18: ...16 Parts FRONT AXLE DRAWING...

Page 19: ...3 HG 14 28 180 Grease Fitting 1 4 28 x 180 3 8 HNJ 58 18 Jam Nut 5 8 18 3 9 76 612 Steering Linkage 1 10 76 611 Front Axle 1 11 76 610 LH Spindle 1 12 30 071 Hub Assembly includes items 2 13 HNL 12 2...

Page 20: ...18 Parts SEAT DRAWING...

Page 21: ...arbon Canister Mount 1 9 76 587 LH Side Panel 1 10 HB 516 18 075 Bolt 5 16 18 x 3 4 2 HNFL 516 18 Lock Nut 5 16 18 2 11 HB 14 20 075 Bolt 1 4 20 x 3 4 16 HW 14 Washer 1 4 16 HNFL 14 20 Flange Lock Nut...

Page 22: ...20 Parts FOOT PEDAL LINKAGE DRAWING...

Page 23: ...ey 1 4 x 11 2 1 14 76 607 Swash Arm 1 15 HB 12 13 300 Bolt 1 2 13 x 3 1 HWL 12 Lock Washer 1 2 1 HNTL 12 13 Lock Nut 1 2 13 1 16 HB 38 16 175 Bolt 3 8 16 x 13 4 1 HW 38 Washer 3 8 5 HNTL 38 16 Lock Nu...

Page 24: ...22 Parts DASH PANEL DRAWING...

Page 25: ...nge Lock Nut 1 4 20 3 18 45 605 Park Brake Bracket 1 19 76 225 Brake Cable 1 20 HB 516 18 125 Bolt 5 16 18 x 11 4 6 HW 516 Washer 5 16 6 HNTL 516 18 Lock Nut 5 16 18 6 21 60 536 Bellow 1 22 HN 516 24...

Page 26: ...24 Parts OIL COOLER AND ROPS DRAWING...

Page 27: ...6 HW 516 Washer 5 16 6 HNTL 516 18 Lock Nut 5 16 18 6 10 76 376 Strap 2 11 76 561 Oil Cooler 1 12 75 570 Cross Bar 1 13 HB 12 13 300 Bolt 1 2 13 x 3 6 HW 12 Washer 1 2 6 HNTL 12 13 Lock Nut 1 2 13 6...

Page 28: ...26 Parts GAS TANK AND MANIFOLD DRAWING...

Page 29: ...nk Strap 2 9 Top Draw 1 10 76 591 Gas Tank Bracket 1 11 76 546 CARB Gas Tank 8 Gallon 1 12 76 605 Step 1 13 HB 38 16 100 Bolt 3 8 16 x 1 2 HNTL 38 16 Lock Nut 3 8 16 2 14 8800 68 1 4 Fuel Line x 68 1...

Page 30: ...28 Parts OIL TANK DRAWING...

Page 31: ...14 20 Flange Lock Nut 1 4 20 4 HW 14 Washer 1 4 4 HB 14 20 075 Bolt 1 4 20 x 3 4 4 11 76 592 Cover Strap 2 12 76 602 Tank Cover 1 13 13 586 02 Bottom Gasket 1 14 13 586 03 Filler Neck 1 HSM 10 32 063...

Page 32: ...30 Parts ENGINE AND EXHAUST DRAWING...

Page 33: ...ucer 1 19 18 250 Barb Fitting 1 20 23 145 O ring 1 21 18 133 Barb Fitting 1 22 23 130 Elbow 1 23 18 204 Elbow 2 24 76 482 Hydrostatic Pump 1 25 18 267 Straight Thread Connector 1 26 18 273 Fitting 1 2...

Page 34: ...32 Parts REEL BELT DRIVE DRAWING...

Page 35: ...W 38 Washer 3 8 2 HNTL 38 16 Lock Nut 3 8 16 2 13 78 425 Pulley 3 Groove 1 78 431 Hub 1 14 76 604 Belt Guard 1 15 HBFL 516 18 075 Flange Bolt 5 16 18 x 3 4 2 HNFL 516 18 Flange Lock Nut 5 16 18 2 16 7...

Page 36: ...34 Parts Torque to 160 ft lbs 208Nm...

Page 37: ...35 Parts REAR AXLE DRAWING...

Page 38: ...36 Parts FINGER BRUSH REEL DRAWING...

Page 39: ...Bolt 5 16 18 x 11 4 28 HNTL 516 18 Lock Nut 5 16 18 28 20 76 313 Clamp 4 21 HB 38 16 350 Bolt 3 8 16 x 31 2 2 HW 38 Washer 3 8 4 HNTL 38 16 Lock Nut 3 8 16 2 22 HB 38 16 400 Bolt 3 8 16 x 4 1 HW 38 W...

Page 40: ...1 2 23 167 Elbow 2 3 76 242 Hydraulic Cylinder 1 76 242 01 Seal Kit 1 4 HCP 100 325 Clevis Pin 1 x 31 4 2 HHP 177 Bridge Pin 177 x 33 4 2 2 Cylinder Assemblies per Machine Torque Specification Piston...

Page 41: ...38 16 Lock Nut 3 8 16 2 2 18 188 Elbow 3 8 SAE 2 3 76 478 Hydraulic Cylinder 2 x 7 x 3 4 1 14 531 Seal Kit 4 HP 18 100 Cotter Pin 1 8 x 1 1 5 HCP 12 350 Clevis Pin 1 2 31 2 1 6 75 827 Cylinder Bracke...

Page 42: ...24 4 15 76 619 Brake Rod 2 HN 516 24 Nut 5 16 24 4 16 76 595 LH Brake Lever 1 17 34 122 Short Elbow 4 18 76 541 Hydraulic Tube Assembly 1 19 34 057 Tee Fitting 2 20 20 656 Hydraulic Tube Assembly 3 2...

Page 43: ...41 Parts...

Page 44: ...42 Parts HOPPER DRAWING...

Page 45: ...4 15 HCP 100 325 Clevis Pin 1 x 31 4 4 16 76 242 Hydraulic Cylinder 2 17 HHP 177 Bridge Pin 177 x 33 4 2 18 76 288 Spacer 2 19 HKSQ 14 150 Machine Key 1 4 x 1 4 x 11 2 1 HSSHS 516 18 038 Set Screw 5 1...

Page 46: ...44 Parts...

Page 47: ...45 Parts HOPPER DRAWING...

Page 48: ...76 159 Hose Guard Long 1 30 HB 12 13 300 Bolt 1 2 13 x 3 2 HN 12 13 Nut 1 2 13 2 HNCL 12 13 Center Lock Nut 1 2 13 2 31 HNCL 38 16 Center Lock Nut 3 8 16 8 HB 38 16 100 Bolt 3 8 16 x 1 8 32 42 702 Spa...

Page 49: ...3 Right Tailgate Dump Bar 1 8 75 565 Tailgate Hinge Strap 2 9 HNCL 58 11 Center Lock Nut 5 8 11 2 10 HNJ 58 18 Jam Nut 5 8 18 2 11 HB 58 18 325 Bolt 5 8 18 x 31 4 2 HMB 58 14 Machine Bushing 5 8 x 14G...

Page 50: ...2 1 2 HMB 58 14 Machine Bushing 5 8 14GA 1 3 HNTL 58 11 Lock Nut 5 8 11GA 1 4 18 154 Rod End 1 HG 14 28 180 Grease Fitting 1 4 28 x 180 1 5 18 168 Elbow 2 6 HHP 18 Bridge Pin 1 8 1 7 HCP 58 175 Clevis...

Page 51: ...49 Parts 76 482 HYDROSTATIC PUMP DRAWING...

Page 52: ...13 77 239 10 Crush Ring 1 14 60 343 12 Shaft Seal 1 15 77 239 11 Seal Cover 1 16 77 239 12 Key 1 17 77 239 13 Gasket 1 18 76 482 01 Back Plate 1 19 33 058 27 Dowel Pin 2 20 60 343 23 Bearing 1 21 77...

Page 53: ...51 Parts 76 559 POWER STEERING DRAWING...

Page 54: ...15 301 08 Drive Pin 1 15 Spool 1 16 Spring Retaining Ring 1 17 76 559 01 Gerotor 1 18 O Ring 1 19 Seal Ring 1 20 15 301 03 End Cap 1 21 76 559 02 Cap Screw 7 15 301 01 Seal Kit 1 15 301 15 Centering S...

Page 55: ...g Kit 1 2 Seal 4 3 Exclusion Seal 1 4 Shaft Seal 1 5 Back up RIng 1 6 76 539 02 Bearing Housing SAE A 1 7 Shaft Face Seal 1 8 30 101 03 Wear Plate 1 9 76 539 03 Main Drive 1 10 76 539 04 Geroler 1 11...

Page 56: ...Y 1 HB 516 18 175 Bolt 5 16 18 x 13 4 44 HW 14 Washer 1 4 44 2 75 686 Spacer 1 3 75 511 Pillow Block 2 4 HNTL 516 18 Lock Nut 5 16 18 44 5 75 834 Spacer 1 6 78 425 Pulley 1 7 HKSQ 14 150 Square Key 1...

Page 57: ...nk E 25 320 Decal Warning Load Limit Left Front Hopper F 25 355 Decal Tire Pressure 18 PSI Front Tires G 25 355 Decal Tire Pressure 18 PSI Rear Tires H 25 358 Decal Smithco 12 Front Dash Console I 25...

Page 58: ...15 301 01 Seal Kit 76 482 Hydrostatic Pump Gas 77 239 22 Seal Kit 76 539 Reel Motor 30 101 11 Seal Kit 76 540 Gear Pump 76 540 01 Seal Kit 76 543 RH Wheel Motor 14 080 Seal Kit 76 542 LH Wheel Motor...

Page 59: ...the Product as soon as you believe a warrantable condition exists and not later than 30 days from discovery of the condition If you need help locating an Authorized Smithco Distributor or if you have...

Page 60: ...s through repair or replacement by an authorized Smithco distributor or dealer is the purchaser s sole remedy for any defect This warranty gives you specific legal rights and you may also have other r...

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