7
Ser
vice
SERVICE CHART GAS
Before servicing or making adjustments to the machine, stop engine, set park
break, block wheels and remove key from ignition.
Follow all procedures and ONLY use parts prescribed by the manufacturer.
Read the engine manual before maintenance.
The suggested maintenance checklist is not offered as a replacement for the manufacturer’s engine manual
but as a supplement. You must adhere to the guidelines established by the manufacturer for warranty cover
-
age. In adverse conditions such as dirt, mud or extreme temperatures, maintenance should be more frequent.
Maintenance Service Interval
Maintenance Procedure
After the first 8 operating hours
Torque the wheel lug nuts. (64-74 ft/lb (87-100 Nm))
Change the engine oil filter.
Before each use daily
Check the engine oil level.
Clean area around muffler and controls.
Check the hydraulic fluid level.
Check the tire pressure.
Check and clean Debris Filter Pack1
Check condition of hydraulic hoses and fittings.
Inspect and clean the machine.
After the first 50 hours
Change Hydraulic Oil Filter.
Every 100 hours
Clean or change air filter.1&2
Clean pre-cleaner.1
Change engine oil and filter.
Replace spark plug .
Lubricate machine.
Clean or change remote air cleaner.
Check the battery fluid level and cable connections..
Service exhaust system.
Check belt tension .
Every 250 hours
Check engine valve clearance and adjust if necessary.
Check idle speed.
Clean battery terminals.
Change hydraulic oil filter.
Torque the wheel lug nuts. (64-74 ft/lb (87-100 Nm))
Every 500 hours or yearly
Change fuel filter.
Change hydraulic oil and filter.
Clean oil cooler fins.1
Replace air filter2
Replace fuel filter
Clean air cooling system.1
Check safety filter in remote air cleaner.
1 In dusty conditions or when airborne debris is present, clean more often.
2 Every third air filter change, replace the inner safety filter.
Summary of Contents for 76-000-D
Page 22: ...20 Parts ROLL OVER PROTECTION DRAWING...
Page 24: ...22 Parts STEERING DRAWING...
Page 26: ...24 Parts FRONT FORK DRAWING...
Page 28: ...26 Parts GAS LINKAGE DRAWING...
Page 30: ...28 Parts DIESEL LINKAGE DRAWING...
Page 32: ...30 Parts GAS CONSOLE DRAWING...
Page 34: ...32 Parts DIESEL CONSOLE DRAWING...
Page 36: ...34 Accessories GAS TANK AND OIL TANK DRAWING...
Page 38: ...36 Parts DIESEL FUEL TANK AND OIL TANK DRAWING...
Page 40: ...38 Parts OIL FILTER DRAWING HYDRAULIC LIFT CYLINDER DRAWING...
Page 42: ...40 Parts REEL LIFT CYLINDER DRAWING TAILGATE CYLINDER DRAWING...
Page 44: ...42 Parts GAS ENGINE AND EXHAUST DRAWING...
Page 46: ...44 Parts KUBOTA DIESEL ENGINE AND EXHAUST DRAWING...
Page 48: ...46 Parts KUBOTA DIESEL ENGINE AND EXHAUST DRAWING CONTINUED...
Page 50: ...48 Parts ELECTRIC CLUTCH DRIVEN BELT DRIVE DRAWING...
Page 54: ...52 Parts Torque to 160 ft lbs 208Nm REAR AXLE DRAWING...
Page 56: ...54 Parts REAR AXLE DRAWING Torque to 160 ft lbs 208Nm...
Page 58: ...56 Parts HOPPER DRAWING...
Page 60: ...58 Parts HOPPER DRAWING...
Page 62: ...60 Parts TAILGATE DRAWING...
Page 64: ...62 Parts 77 266 EATON HYDROSTATIC PUMP DRAWING DIESEL...
Page 66: ...64 Parts 76 638 EATON HYDROSTATIC PUMP DRAWING GAS...
Page 80: ...78 Service 76 197 REPAIR DISSASSEMBLY INSTRUCTIONS 7 Remove backplate...
Page 81: ...79 Service 76 197 RERPAIR DISASSEMBLY INSTRUCTINOS...
Page 82: ...80 Service 76 197 REPAIR INSPECTION...
Page 83: ...81 Service 76 197 REPAIR REASSEMBLY INSTRUCTIONS...
Page 84: ...82 Service 76 197 REPAIR REASSEMBLY INSTRUCTIONS 76 197 REPAIR TROUBLESHOOTING...
Page 85: ...83 Service 76 197 REPAIR TROUBLESHOOTING...
Page 110: ...108 Parts 76 271 DUST DIRT FILTRATION SYSTEM...