Smithco 48-500-A Parts & Service Download Page 15

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Diagrams

WIRING DIAGRAM PARTS LIST

REF# PART#

DESCRIPTION

QUANTITY

76-337

Electric Clutch

15-725

Mount Panel End

15-726

Lighted Switch, On-None-Off

15-732

Rocker Switch, Green

12-017

Hour Meter

13-488

Key Switch with Hardware

50-359

Warning Indicator Light

17-271

Pigtail

8975

Circuit Breaker 30 amp

8977

Circuit Breaker Boot

48-268

Black Battery Cable

22-073

Battery

48-166

Battery Hold-down

22-065

Black Starter Cable

13-750

Solenoid with Connector

48-157

Red Battery Cable

14-292

Seat Switch

48-511

Wire Harness

8874

Line Connector Blue

(Voltage Regulator)

8875

Bullet Terminal

(Ignition Module)

8963

Heat Shrink

Summary of Contents for 48-500-A

Page 1: ...Sweep Star 48H 48 500 A SN GH5243 January 2016 Product Support Hwy SS Poplar Ave Cameron WI 54822 1 800 891 9435 productsupport smithco com Parts Service...

Page 2: ...7 Nose Cone 18 19 Steering 20 21 Front Fork 22 23 Foot Pedal Linkage 24 25 Seat and Console 26 27 Fuel and Oil Tank 28 29 Hopper Lift Cylinder 30 31 Reel Lift Cylinder 30 31 Tailgate Cylinder 30 31 En...

Page 3: ...and accessory information help finding a dealer or to register your procuct please contact us at www Smithco com Information needed when ordering replacement parts 1 Model Number of machine 2 Serial...

Page 4: ...ngine has started machine must not move If movement is evident the neutral mechanism is not adjusted correctly Shut engine off and readjust so the machine does not move when in neutral position 13 Nev...

Page 5: ...4 bar Rear Two 22 x 11 00 10 4 ply 20 psi 1 4 bar Castor 9 x 3 50 4 20 psi 1 4 bar SPEED Forward Speed 0 to 10 m p h 0 16 kph Reverse Speed 0 to 4 m p h 0 6 kph BATTERY Automotive IBS type 45 12 volt...

Page 6: ...eral Purpose Lithium Base Grease and lubricate every 100 hours The Sweep Star 48H has fifteen grease fittings A One on the top of each tower B One on the center of park brake relay on rear axle C One...

Page 7: ...ake fluid level readings when system is cold 9 In extreme temperatures you can use straight weight oil We recommend SAE 30W API Service SG when hot above 90 F 33 C and SAE 10W API Service SG when cold...

Page 8: ...que nuts to 64 74 ft lb 87 100Nm using a cross pattern Re torque after first 8 hours and every 250 hours thereafter 7 Lower machine to ground and remove blocks and jack FRONT WHEEL 1 Set park brake Tu...

Page 9: ...should be used when connecting a booster battery Use proper polarity in order to prevent sparks To jump start negative grounded battery 1 Shield eyes 2 Connect ends of one cable to positive terminals...

Page 10: ...e oil level Clean area around muffler and controls Check the hydraulic fluid level Check the tire pressure Check and clean Debris Filter Pack1 Check condition of hydraulic hoses and fittings Inspect a...

Page 11: ...the air filter Clean the engine cooling fins Check for unusual engine noises Check the hydraulic oil level Check hydraulic hoses and fittings for damage Check for fluid leaks Check the tire pressure C...

Page 12: ...lley C that runs in the y of the shift arm Loosen bolt E 3 With engine running move idler pulley C so it centers on the shift arm D and wheel creep stops 4 Tighten all fasteners and test by using foot...

Page 13: ...round clearances on the finger brush reel Keep both caster wheels at the same height These clearances change as the brush and finger reels wear 1 2 Spacer Top Hole Ground Clearance Brush Reel 3 4 Fing...

Page 14: ...12 Diagrams WIRING DIAGRAM Color Code Chart Bl Blue Br Brown Y Yellow Grn Green O Orange R Red B Black P Purple...

Page 15: ...re 1 5 50 359 Warning Indicator Light 1 6 17 271 Pigtail 1 7 8975 Circuit Breaker 30 amp 1 8977 Circuit Breaker Boot 1 8 48 268 Black Battery Cable 1 9 22 073 Battery 1 48 166 Battery Hold down 1 10 2...

Page 16: ...44 gpm 84 94 lpm at 3600 rpm Max Operating Speed 3600 rpm Rated Pressure 3000 psi 206 8 bar Max Pressure 5000 psi 344 7 bar Max Inlet Vacuum 6 in Hg 203 bar Max Inlet Temperature 225 F 107 C Max Allo...

Page 17: ...Filter 1 20 576 01 Filter Element replacement only 1 14 8832 15 Suction Hose 3 4 ID x 15 1 18 040 Hose Clamp 2 16 60 473 Oil Tank 1 17 48 249 Hydraulic Hose 65 1 18 48 252 Hydraulic Hose 150 1 19 48 2...

Page 18: ...16 Diagrams SMITHCO ENGINEERED ROLL OVER DRAWING...

Page 19: ...3 9 60 106 Brake Lever 1 10 48 294 Right Support Bar 1 11 48 206 Right Hand Mount 1 12 76 198 03 Seat Belt 1 13 HBCL 38 16 100 Carriage Bolt 3 8 16 x 1 2 HNTL 38 16 Lock Nut 3 8 16 2 HW 38 Flat Washe...

Page 20: ...18 Parts NOSE CONE DRAWING...

Page 21: ...WK 316 075 Woodruff Key 3 16 x 3 4 2 19 15 725 Mount Panel End 1 15 730 Mount Panel Plug 1 20 15 725 Mount Panel End 1 15 726 Lighted Switch On None Off 1 15 732 Rocker Green 1 21 HSM 10 32 075 Machin...

Page 22: ...20 Parts STEERING DRAWING...

Page 23: ...int 1 HSSHS 516 18 038 Socket Head Set Screw 5 16 18 x 3 8 4 11 HWK 316 063 Woodruff Key 3 16 5 8 1 12 48 260 Bottom Steering Shaft 1 13 11 040 Spacer 3 4 2 14 11 039 Seal 2 15 11 038 Bearing Cup and...

Page 24: ...22 Parts FRONT FORK DRAWING...

Page 25: ...13 76 155 Front Fork 1 14 27 022 02 Bolt Stud 1 2 20 x 11 2 5 HNL 12 20 Lug Nut 1 2 20 5 15 11 039 Grease Seal 11 8 ID 2 16 11 040 Spacer 11 8 OD x 3 4 ID x 17 32 2 17 HB 58 18 350 Bolt 5 8 18 x 31 2...

Page 26: ...24 Parts LINKAGE DRAWING...

Page 27: ...38 24 Lock Nut 3 8 24 1 14 21 212 Spring 1 15 13 060 Idler Pulley 1 16 48 282 Shift Arm 1 HSSHS 14 20 025 Socket Set Screw 1 4 20 x 1 4 1 17 42 537 Spade Bolt 1 18 HNTL 38 16 Lock Nut 3 8 16 1 19 48 2...

Page 28: ...26 Parts SEAT AND CONSOLE DRAWING...

Page 29: ...ly 1 8 624 Knob 1 13 HB 516 18 100 Bolt 5 16 18 x 1 2 HNFL 516 18 Flange Lock Nut 5 16 18 2 14 48 308 Heat Shield 1 15 78 417 Valve Handles 3 16 15 781 Drink Cup Holder 1 17 48 261 Decal Control Panel...

Page 30: ...28 Parts FUEL AND OIL TANK DRAWING Not Illustrated A 8800 26 1 4 Fuel Line 1 18 186 Hose Clamp 2 B 9025 32 3 16 Fuel Line 1 18 186 Hose Clamp 2...

Page 31: ...e 1 27 093 Decal Hydraulic Oil 1 25 362 Decal Danger Fire 1 8803 24 Black Trim 1 8803 16 Black Trim 1 14 HB 516 18 100 Bolt 5 16 18 100 6 HNFL 516 18 Flange Lock Nut 5 16 18 6 16 76 354 Fire Extinguis...

Page 32: ...30 Parts HOPPER LIFT CYLINDER REEL LIFT CYLINDER TAILGATE CYLINDER...

Page 33: ...ION QUANTITY 1 18 168 Elbow 2 2 HP 18 100 Cotter Pin 1 8 x 1 1 3 HCP 12 350 Clevis Pin 1 2 x 3 1 2 1 4 76 478 Hydraulic Cylinder 1 14 531 Seal Kit 1 TAILGATE CYLINDER REF PART DESCRIPTION QUANTITY 1 H...

Page 34: ...32 Parts ENGINE AND EXHAUST DRAWING...

Page 35: ...Ball Joint 3 8 24 2 HWL 38 Lock Washer 3 8 2 HN 38 24 Nut 3 8 24 2 14 48 277 3 8 Linkage Rod 1 HN 38 24 Nut 3 8 24 2 15 48 314 5 16 Linkage Rod 1 HN 516 24 Nut 5 16 24 4 21 462 Ball Joint 5 16 24 2 HW...

Page 36: ...34 Parts ENGINE AND EXHAUST DRAWING...

Page 37: ...ctric Clutch 1 17 271 Lead Wire for Clutch 1 36 45 158 Muffler 1 37 48 313 Belt Guard 1 38 48 308 Heat Shield 1 39 18 116 Hose Clamp 2 40 42 776 Air Cleaner Hose Sleeve 1 41 43 024 Engine Briggs Strat...

Page 38: ...36 Parts ELECTRIC CLUTCH DRIVEN BELT DRIVE MUFFLER DRAWING...

Page 39: ...Machine Bushing 1 2 x 14GA 5 HP 18 150 Cotter Pin 1 8 x 11 2 1 14 76 102 Pulley 1 76 102 01 Hub 11 4 ID 1 HKSQ 14 150 Machine Key 1 4 x 1 4 x 11 2 1 15 21 445 Spring 1 16 42 537 Spade Bolt 1 17 HNFL...

Page 40: ...38 Parts FINGER BRUSH REEL DRAWING...

Page 41: ...b 1 20 HKSQ 14 150 Square Key 1 4 x 11 2 1 21 76 102 01 Hub 11 4 ID 1 22 48 028 Front Baffle 1 23 75 799 Right Side Plate 1 24 18 221 Flange Bushing part of 48 030 4 25 75 834 Spacer right 1 26 48 323...

Page 42: ...40 Parts REAR AXLE DRAWING...

Page 43: ...2 13 4 HMB 12 14 Machine Bushing 1 2 x 14GA 4 18 HB 12 13 750 Bolt 1 2 13 x 71 2 4 HNTL 12 13 Lock Nut 1 2 13 4 19 48 031 Rear Axle 1 20 48 244 Hydraulic Tube 4 21 34 122 Short Elbow 4 22 34 057 Tee...

Page 44: ...42 Parts 48 501 Hopper Dust Shield 48 326 Hopper Filter 20 x 45 48 325 Tailgate Filter 17 x 46 HOPPER AND TAILGATE DRAWING...

Page 45: ...Arm 2 17 HP 18 150 Cotter Pin 1 8 x 11 2 2 18 HNA 100 14 Castle Nut 1 14 4 19 75 632 Adjustment Sleeve 2 HP 18 100 Cotter Pin 1 8 x 1 2 20 HKSQ 14 150 Machine Key 1 4 x 1 4 x 11 2 1 21 HSSHS 516 18 03...

Page 46: ...44 Parts 48 267 HYDROSTATIC PUMP DRAWING...

Page 47: ...ting Kit 1 13 77 239 10 Crush Ring 1 14 60 343 12 Shaft Seal 1 15 77 239 11 Seal Cover 1 16 77 239 12 Key 1 17 77 239 13 Gasket 1 18 Back Plate 1 19 33 058 27 Dowel Pin 2 20 60 343 23 Bearing 1 21 77...

Page 48: ...7 01 Front Plate 1 3 Washer 4 4 76 197 06 Cap Screw 8 5 76 197 07 Retaining Ring 1 6 Shaft Seal 1 7 33 061 15 Washer 1 8 O Ring 2 9 Backup Gasket 1 10 Seal 1 11 Wear Plate 1 12 76 197 04 Shaft comes w...

Page 49: ...al 5 9 13 032 31 Manifold 1 10 13 032 32 Commulator Assembly matched set 1 11 13 032 33 End Cover 1 12 76 238 01 Bolt 7 13 Commulator Seal matches with 10 1 14 76 238 02 Rotor Set matched set 1 15 13...

Page 50: ...Spool HDM10 1 6 78 415 09 Lever Group HDS11 3 7 78 415 10 Metric Socket Screw M5 x 8 x 45 6 8 78 418 Bent Handle 3 9 Tapered Knob 3 10 48 258 01 Body complete with spacer and check valve 1 11 18 169 S...

Page 51: ...49 Accessory 48 501 HOPPER DUST SHIELD REF PART DESCRIPTION QUANTITY 1 48 320 Hopper Dust Cover 1 2 HSTP 516 18 075 Phillips Machine Screw 5 16 18 x 3 4 6 HNFL 516 18 Flange lock Nut 5 16 18 6...

Page 52: ...5 362 Decal Danger Fire Tank Cover Panel 25 372 Decal Smithco Star 4 Belt Guard 27 077 Decal Smithco Round Steering Cap 27 093 Decal Hydraulic Oil Tank Cover Panel 34 147 Decal Smithco Star Nose Cone...

Page 53: ...ve 14 096 O Ring Seal Kit 48 267 Hydrostatic Pump 77 239 23 Seal Kit 48 266 Gear Pump 76 197 08 Seal Kit 76 238 Wheel Motor 14 080 Seal Kit 76 242 Hydraulic Cylinder 76 242 01 Seal Kit 10 554 Hydrauli...

Page 54: ...fe operation of this product at your location Instructions for Obtaining Warranty Service You are responsible for notifying the Authorized Smithco Products Distributor from whom you purchased the Prod...

Page 55: ...rs if inspection by the original component manufacturer indicates that failure was due to normal wear and tear expected consumption through use or improper care or service Other Legal Disclaimers The...

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