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Smithco 20-500-C, Parts & Service

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Smithco 20-500-C Parts & Service Download Page 10

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END USER SERVICE CHART

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Maintenance Check Item

For the week of:

Mon

Tues.

Wed.

Thurs. 

Fri.

Sat.

Sun. 

Check the Safety Seat Switch
Check Steering Operation
Check the fuel level
Check the engine oil level.

Clean the air filter
Clean the engine cooling fins.

Check for unusual engine noises
Check the hydraulic oil level

Check hydraulic hoses and fittings for damage
Check for fluid leaks.

Check the tire pressure 
Check the Instrumentation
Inspect electrical system for frayed wires
Check park brake adjustment

Change oil filter.

Change oil.
Lubricate Machine
Ensure all warning decals are intact.

Areas of Concern
Inspection Performed by:

Item

Date

Information

Summary of Contents for 20-500-C

Page 1: ...ual System 1201 TeeJet Radion 8140 1202 TeeJet 744 1204 TeeJet Aeros DynaJet 1215 1218 1220 TeeJet Radion DynaJet 1207 1208 SN 12001 Product Support Hwy SS Poplar Ave Cameron WI 54822 1 800 891 9435 p...

Page 2: ...1215 1218 1220 Rear Module Mounts 67 14 801 14 607 Strainer 68 15 737 14 628 Flanged Strainer 69 15 743 Manifold Ball Valve 70 20 817 Regulaotr Valve 71 20 785 Regulator Valve 72 17 580 20 HD Boom 74...

Page 3: ...placement of engine serial number For product and accessory information help finding a dealer or to register your product please contact us at www Smithco com Information needed when ordering replacem...

Page 4: ...ake before starting the engine 12 Never use your hands to search for oil leaks Hydraulic fluid under pressure can penetrate the skin and cause serious injury 13 This machine demands your attention To...

Page 5: ...20 kph BATTERY Automotive type 24F 12 volt BCI Group Size 24 Cold Cranking Amps 900 minimum Ground Terminal Polarity Negative Maximum Length 10 25 26 cm Maximum Width 6 88 17 cm Maximum Height 10 25 c...

Page 6: ...ndles C One on the reverse pedal D One on each end of tie rod E One on the forward pedal ELECTRICAL CONNECTIONS Use dielectric grease on all electrical connections AIR CLEANER ON ENGINE 1 Unclip the t...

Page 7: ...ion may be a problem 8 If either of the above conditions happen change oil immediately after fluid is cool and find the cause Take fluid level readings when the system is cold 9 In extreme temperature...

Page 8: ...1 Shield eyes 2 Connect ends of one cable to positive termi nals of each battery first A then B 3 Connect one end of other cable to negative terminal of good battery C 4 Connect other end of cable D...

Page 9: ...uffler and controls Check the hydraulic fluid level Check the tire pressure Check condition of hydraulic hoses and fittings Inspect and clean the machine After the first 50 hours Change Hydraulic Oil...

Page 10: ...n the air filter Clean the engine cooling fins Check for unusual engine noises Check the hydraulic oil level Check hydraulic hoses and fittings for damage Check for fluid leaks Check the tire pressure...

Page 11: ...Turn knob clockwise on end of park brake to tighten Turn it counter clockwise to loosen If finer adjustment is needed turn clevis on brake cable to adjust length of cable MASTER BOOM SWITCH FOOT SWIT...

Page 12: ...10 Diagrams Color Code Chart Bl Blue Br Brown Y Yellow G Green O Orange R Red B Black GY Gray W White M...

Page 13: ...hrink 2 13 33 084 Magnetic Coil 1 14 76 636 Briggs Stratton 35 HP Engine 1 15 76 327 Negative Battery Cable 1 16 Solenoid 1 17 75 518 Red Battery Cable 1 18 33 216 Battery 1 19 77 261 40 Amp Circuit B...

Page 14: ...12 Diagrams HYDRAULIC DIAGRAM...

Page 15: ...4 Suction Hose x 29 1 18 040 Hose Clamp 2 16 60 473 Hydraulic Oil tank 1 17 8917 16 3 8 Suction Hose x 16 1 18 040 Hose Clamp 2 18 26 016 Oil Filter 1 23 031 Replacement Filter 1 19 15 948 Hydraulic...

Page 16: ...14 Parts MAIN DRAWING...

Page 17: ...ront Tank Strap 1 14 16 225 Rear TIre and Wheel 2 16 225 01 Tire 24 x 13 00 12NHS 4 Ply 2 16 225 02 Wheel 2 15 10 168 Rear Fender 2 16 20 811 Rear Tank Strap 1 17 17 615 Boom Support Tube 2 18 16 557...

Page 18: ...16 Parts ENGINE HOOD ROLL BAR DRAWING...

Page 19: ...HNTL 12 13 Lock Nut 1 2 13 4 8 15 922 Roll Bar 1 9 15 013 Rubber Bumper 2 HNFL 14 20 Flange Loc Nut 1 4 20 2 10 15 952 RH Hood Stand 1 11 15 936 Engine Hood 1 12 HSTP 516 18 075 Truss Head Screw 5 16...

Page 20: ...18 Parts CONTROL PANEL AND STEERING DRAWING...

Page 21: ...10 684 Control Panel 1 17 13 488 Ignition Switch 1 18 LED Head Light 15 727 Rocker 1 15 729 Panel Mount Middle 1 15 782 Switch On None Off 1 19 Spray Pump 15 731 Amber Rocker 1 15 729 Panel Mount Midd...

Page 22: ...20 Parts FOOT PEDAL LINKAGE DRAWING...

Page 23: ...16 10 677 Forward Pedal Assembly 1 76 128 Bushing 2 HG 14 28 180 Grease Zerk 1 17 10 678 Reverse Pedal Assembly 1 76 128 Bushing 2 HG 14 28 180 Grease Zerk 1 18 HB 14 20 075 Hex Bolt 1 4 20 x 3 4 1 HN...

Page 24: ...22 Parts FRONT AXLE DRAWING...

Page 25: ...Pin 5 8 13 4 1 HP 18 100 Cotter Pin 1 8 x 1 1 13 18 168 90 Elbow 2 14 15 839 Hydraulic Cylinder 1 14 531 Seal Kit 1 16 HNJ 58 18 Jam Nut 5 8 18 3 17 HB 58 11 250 Bolt 5 8 11 x 21 2 3 18 18 154 Rod En...

Page 26: ...24 Parts OIL AND FUEL TANK DRAWING...

Page 27: ...rame 1 16 8800 48 Fuel Line 1 4 x 48 1 18 186 Hose Clamp 2 17 20 721 1 8l Carbon Canister 1 18 8800 70 Fuel Line 1 4 x 70 1 18 186 Hose Clamp 2 19 42 814 05 Rollover Valve 1 42 814 06 Valve Grommet 1...

Page 28: ...26 Parts SEAT PANEL DRAWING...

Page 29: ...LH Control Panel 1 15 16 857 Tire and Wheel 2 16 857 01 Tire 20 x 10 10NHS 4 Ply 2 42 161 02 Wheel 2 16 15 925 Main Frame 1 17 10 680 Seat Frame 1 18 15 953 RH Control Panel 1 19 10 694 RH Panel Cove...

Page 30: ...28 Parts PUMP DRAWING...

Page 31: ...p 1 HB 38 16 125 Hex Bolt 3 8 16 X 11 4 2 HNFL 38 16 Flange Whiz loc Nut 3 8 16 2 12 23 133 Adjustable Elbow 90 1 13 42 537 Spade Hex Bolt 3 8 1 14 21 445 Spring 1 15 15 876 Spring Mount 1 16 15 702 A...

Page 32: ...30 Parts ENGINE AND EXHAUST DRAWING...

Page 33: ...ex Bolt 5 16 18 x 2 1 HNFL 516 18 Flange Whiz loc Nut 5 16 16 1 8 76 638 Hydrostat Pump 1 76 197 Gear Pump 1 9 15 962 Tailpipe Guard 1 HB 516 18 075 Hex Bolt 5 16 18 x 3 4 4 HNTL 516 18 Nylon Lock Nut...

Page 34: ...32 Parts SPRAY PUMP DRAWING...

Page 35: ...1 12 15 929 Upper Cooler Mount 1 13 HB 14 20 075 Hex Bolt 1 4 20 x 3 4 6 HW 14 Flat Washer 1 4 6 HNFL 14 20 Flange Lock Nut 1 4 20 6 14 18 390 Tee 1 15 15 703 Pulley 1 16 15 943 Pump Mount 1 17 HB 38...

Page 36: ...34 Parts TANK DRAWING...

Page 37: ...150 Fender Washer 1 4 x 11 2 6 HNFL 14 20 Flange Whiz loc Nut 1 4 20 6 16 20 659 Mud Flap 2 17 HBFL 516 18 075 Flange Whiz loc Bolt 5 16 18 x 3 4 8 HNFL 516 18 Flange Whiz loc Nut 5 16 18 8 18 10 466...

Page 38: ...36 Parts TURBO QUAD AGITATOR DRAWING...

Page 39: ...ART DESCRIPTION QUANTITY 1 16 036 Agitator Jet Includes one each 1 8 5 53 and 3 16 orifices 4 2 16 173 Reducer 3 4 x 1 2 4 3 16 158 Close Nipple 3 4 x 3 4 2 4 16 157 Female Pipe Thread Tee 3 4 x 3 4 x...

Page 40: ...38 Parts PARK BRAKE AND REAR AXLE DRAWING...

Page 41: ...14 76 240 Left Caliper CCW 1 34 101 02 Pad Kit 1 15 34 122 Short Elbow 4 16 15 942 Cable Bracket 1 17 HB 516 18 200 Hex Bolt 5 16 18 x 2 2 HNTL 516 18 Lock Nut 5 16 18 2 18 60 106 Park Brake Lever Ki...

Page 42: ...40 Parts 15 301 ORBITROL DRAWING...

Page 43: ...08 Drive Pin 1 15 Spool 1 16 Spring Retaining Ring 1 17 10 576 05 Gerotor 1 18 O Ring 1 19 Seal Ring 1 20 15 301 03 End Cap 1 21 10 576 06 Cap Screw 7 15 301 01 Seal Kit 1 15 301 15 Centering Spring K...

Page 44: ...42 Parts 76 638 HYDROSTATIC PUMP DRAWING...

Page 45: ...g Kit 1 13 77 239 10 Crush Ring 1 14 60 343 12 Shaft Seal 1 15 77 239 11 Seal Cover 1 16 Key 1 17 77 239 13 Gasket 1 18 76 482 01 Back Plate 1 19 Dowel Pin 2 20 Bearing 1 21 77 239 15 Relief Valve 2 2...

Page 46: ...44 Parts 76 197 EATON GEAR PUMP DRAWING...

Page 47: ...197 01 Front Plate 1 3 Washer 4 4 76 197 06 Cap Screw 8 5 76 197 07 Retaining Ring 1 6 Shaft Seal 1 7 33 061 15 Washer 1 8 O Ring 2 9 Backup Gasket 1 10 Seal 1 11 Wear Plate 1 12 76 197 04 Shaft comes...

Page 48: ...46 Parts 15 970 HYPRO PUMP DRAWING...

Page 49: ...998 06 Mounting Flange 1 10 16 998 07 Bolt 11 16 966 06 Slinger Ring 1 12 16 966 10 Ball Bearing 2 13 16 966 12 Pump Shaft 1 14 16 822 20 Key 1 15 16 966 13 Bearing Retainer 1 16 16 994 05 Bolt 1 17...

Page 50: ...46 Ball Valve Mount Bracket 2 5 10 648 Valve 3 Way 1 6 16 281 Liquid Filled Gauge 1 7 10 268 13 90 Elbow comes with 10 268 3 9032 153 3 4 Black Hose x 153 right and left 2 9032 114 3 4 Black Hose x 11...

Page 51: ...nge Lock Nut 3 8 16 2 25 15 737 Flanged Strainer 1 15 780 1 4 Poly Plug 1 26 15 825 QC Flange Adapter 1 27 14 801 Agitation Strainer 50 mesh 1 14 802 50 Mesh Screen 14 803 Decal Clean Strainer 1 28 15...

Page 52: ...ries 1202 PLUMBING DRAWING RADION 8140 15 818 75 Fitting Oring 15 817 50 Fitting Oring If using Simulated Speed with a Radion 8140 one needs to change back to Ground Speed for proper rate control when...

Page 53: ...Clamp 2 14 15 778 Blank Gauge Port Flange 1 15 15 870 50 11 4 Hose Barb 1 16 15 740 50 Series Clamp 6 17 20 785 Regulator Valve 1 18 15 748 Reducer Coupling 75 to 50 1 19 15 741 75 Series Clamp 7 20...

Page 54: ...52 Accessories 1202 PLUMBING DRAWING RADION 8140 15 818 75 Fitting Oring 15 817 50 Fitting Oring...

Page 55: ...Filter Bracket 1 HB 38 16 100 Hex Bolt 3 8 16 x 1 2 HNFL 38 16 Flange Whiz loc Nut 3 8 16 2 38 15 708 Valve Mount 1 39 15 937 Valve Mount Spacer 2 40 HB 12 13 450 Hex Bolt 1 2 13 x 4 1 2 2 HW 12 Wash...

Page 56: ...54 Accessories 1204 PLUMBING DRAWING TEEJET 744 Tank Front 15 818 75 Fitting Oring 15 817 50 Fitting Oring...

Page 57: ...116 Hose Clamp 2 14 20 802 200 Gallon Spray Tank 1 15 16 945 Double Thread Fitting part of tank 1 16 15 779 Hose Barb remove plug 1 17 8897 70 11 4 Discharge Hose x 70 1 18 116 Hose Clamp 2 18 15 739...

Page 58: ...56 Accessories 1204 PLUMBING DRAWING TEEJET 744 Tank Front...

Page 59: ...1 36 15 776 50 Tee 1 37 15 738 Flanged Ball Valve 2 38 15 778 Blank Gauge Port Flange 1 39 15 708 Valve Mount 1 40 HB 12 13 250 Hex Bolt 1 2 13 x 2 1 2 2 HW 12 Washer 1 2 13 2 HNTL 12 13 Lock Nut 1 2...

Page 60: ...743 Manifold Valve 1 8 18 007 Elbow 1 9 20 684 Flow Meter 1 10 20 670 04 Pressure Sensor 1 11 20 785 Regulator Valve 1 12 33 509 Master Boom Control 1 13 33 216 Battery 1 14 20 781 Radion Console Cove...

Page 61: ...sed Power Cable 1 5 33 271 Fuse Block 1 6 Ball Valve Wire Harness 1 7 15 743 Manifold Ball Valve 1 8 Regulator Valve Adapter 1 9 20 817 Regulating Valve 1 10 18 042 Reducer Bushing 1 11 15 776 Tee 50...

Page 62: ...60 Accessories CONTROL MOUNTS...

Page 63: ...Radion Control 1 4 10 721 Short Ram Mount 1 5 33 509 Master Boom Switch 1 6 10 705 Switch Foot Plate 1 7 10 716 DynaJet Control Cover 1 8 10 719 Radion DynaJet Control Mount 1 9 10 724 Aeros Control...

Page 64: ...62 Accessories 1207 1208 1215 1218 1220 PLUMBING DRAWING BOOM LEFT HOSE CENTER HOSE RIGHT HOSE 15 9032 115 9032 90 9032 126 18 9032 125 9032 90 9032 136 20 9032 135 9032 90 9032 146...

Page 65: ...upling 1 21 HB 38 16 500 Hex Bolt 3 8 16 x 5 2 HNFL 38 16 Flange Whiz loc Nut 3 8 16 2 22 16 281 Liquid Filled Gauge 1 23 15 739 75 90 Hose Barb 2 24 14 628 Flanged Strainer with 80 Mesh screen 1 25 1...

Page 66: ...64 Accessories 1207 1208 SYSTEM WIRING...

Page 67: ...4 2 10 4 Center Boom Mount 1 5 HB 516 18 100 Bolt 5 16 18 x 1 12 HNTL 516 18 Lock Nut 5 16 18 12 6 17 614 Boom Spacer 2 7 20 555 U Bolt 4 HNFL 12 13 Flange Whiz loc Nut 1 2 13 8 8 17 537 Square U bol...

Page 68: ...aJet Console 1 5 20 736 01 Antenna Cable 1 6 20 767 RX720 Receiver 1 7 Switch box 1 8 Power Cable 1 9 20 670 04 Pressure Sensor 1 10 20 684 Flow Meter 1 11 Terminator 1 12 Terminator 1 13 DynaJet Inte...

Page 69: ...795 LH Driver Module Bracket 1 7 HB 516 18 150 Hex Bolt 5 16 18 x 11 2 2 HNFL 516 18 Flange Whiz loc Nut 5 16 18 2 8 20 794 Module Cover Bracket 1 9 10 625 Module Mount Bracket 1 10 16 557 Square Cap...

Page 70: ...ead 1 2 14 801 01 Bowl 1 3 Strainer QC Retaining Clip 1 4 14 802 50 Mesh Screen 1 14 609 100 Mesh Screen 5 14 801 02 Viton O ring 1 6 15 553 01 Retaining Clip 1 7 15 553 02 Viton O ring 1 14 801 Agita...

Page 71: ...01 Strainer Head 75 Series 1 2 16 968 03 50 Mesh Screen 1 16 968 05 80 Mesh Screen 1 3 14 521 02 EPDM Gasket 1 4 14 521 03 Bowl 1 NPT 1 5 14 521 04 EPDM Rubber gasket 1 6 14 521 05 Cap 1 15 737 Flange...

Page 72: ...sher Teflon 1 7 15 552 27 Stem Stainless Steel 1 8 15 552 05 O ring Viton 3 9 15 517 16 Body Nylon 1 10 Lock Nut Stainless Steel 2 11 15 743 04 Ball Polypropylene 1 12 15 552 13 Gasket Viton 2 13 15 5...

Page 73: ...Washer Teflon 1 7 15 552 27 Stem Stainless Steel 1 8 15 552 05 O ring Viton 3 9 15 517 16 Body Nylon 1 10 Nylon Lock Nut Stainless Steel 2 11 Ball Polypropylene 1 12 15 552 13 Gasket Viton 2 13 15 51...

Page 74: ...7 15 552 27 Stem Stainless Steel 1 8 15 552 05 O ring Viton 3 9 15 517 16 Body Nylon 1 10 Nylon Lock Nut Stainless Steel 2 11 Ball Polypropylene 1 12 15 552 13 Gasket Viton 2 13 15 517 19 Seal Teflon...

Page 75: ...73 Accessories NOTES...

Page 76: ...74 Accessories 17 580 20 HEAVY BOOM...

Page 77: ...rease Fitting 1 4 28 x 180 2 76 128 Bushing 4 17 HB 12 13 500 Hex Bolt 1 2 13 x 5 2 HNTL 12 13 Nylon Lock Nut 1 2 13 2 18 17 597 Torsion Spring RH 1 19 HB 38 16 175 Hex Bolt 3 8 16 x 13 4 2 HNFL 38 16...

Page 78: ...76 Accessories 17 580 20 BOOM DRAWING...

Page 79: ...33 HB 12 13 300 Hex Bolt 1 2 13 x 3 2 HNTL 12 13 Nylon Lock Nut 1 2 13 2 34 17 593 Limit Hinge LH 1 17 598 Torsion Spring LH 1 35 17 592 Lock Hinge LH 1 36 HB 38 16 300 Hex Bolt 3 8 16 x 3 2 HNTL 38 1...

Page 80: ...e Barb 9 4 33 506 Nozzle body see nozzle drawing 12 5 18 415 3 4 Hose Barb 1 6 9032 2 5 Black Hose3 4 x 21 2 1 18 040 Hose Clamp 2 7 9032 15 5 Black Hose 3 4 x 151 2 1 18 040 Hose Clamp 2 8 16 281 Gau...

Page 81: ...Hose Barb Right Orientation 2 2 20 673 Single Hose Barb 8 3 20 674 Single Hose Barb Left Orientation 2 4 9032 19 Black Hose 3 4 x 19 8 18 040 Hose Clamp 16 5 9032 2 5 Black Hose 3 4 x 21 2 1 18 040 Ho...

Page 82: ...15 18 040 Hose Clamp 30 3 18 416 Double Barb 17 4 9032 4 Black Hose3 4 x 4 6 18 040 Hose Clamp 12 5 18 415 3 4 Hose Barb 3 6 9032 28 Black Hose 3 4 x 151 2 2 18 040 Hose Clamp 4 7 17 559 Break Away Mo...

Page 83: ...13 18 040 Hose Clamp 26 3 18 416 Double Barb 15 4 9032 4 Black Hose3 4 x 4 6 18 040 Hose Clamp 12 5 18 415 3 4 Hose Barb 3 6 9032 28 Black Hose 3 4 x 151 2 2 18 040 Hose Clamp 4 7 17 559 Break Away Mo...

Page 84: ...82 Accessories 17 585 18 HD BOOM DRAWING...

Page 85: ...Arm Pivot Hinge 2 HG 14 28 180 Grease Fitting 1 4 28 x 180 2 76 128 Bushing part of 30 185 4 14 HB 38 16 175 Hex Bolt 3 8 16 x 13 4 2 HNFL 38 16 Flange Whiz loc Nut 3 8 16 4 15 17 589 Limit Hinge RH 1...

Page 86: ...84 Accessories 17 585 18 HD BOOM DRAWING...

Page 87: ...13 300 Hex Bolt 1 2 13 x 3 2 HNTL 12 13 Nylon Lock Nut 1 2 13 2 30 17 593 Limit Hinge LH 1 17 598 Torsion Spring LH 1 31 17 592 Lock Hinge LH 1 32 HB 38 16 300 Hex Bolt 3 8 16 x 3 2 HNTL 38 16 Nylon...

Page 88: ...e Barb 8 4 33 506 Nozzle body see nozzle drawing 11 5 18 415 3 4 Hose Barb 1 6 9032 2 5 Black Hose 3 4 x 21 2 1 18 040 Hose Clamp 2 7 9032 15 5 Black Hose 3 4 x 151 2 1 18 040 Hose Clamp 2 8 16 281 Ga...

Page 89: ...Hose Barb Right Orientation 2 2 20 673 Single Hose Barb 8 3 20 674 Single Hose Barb Left Orientation 2 4 9032 19 Black Hose 3 4 x 19 7 18 040 Hose Clamp 14 5 9032 2 5 Black Hose 3 4 x 21 2 1 18 040 Ho...

Page 90: ...88 Accessories 17 601 15 HD BOOM DRAWING...

Page 91: ...7 30 258 1 10 14ga Ribbed Plug 10 18 17 632 Boom Hinge Complete 2 HB 38 16 100 Bolt 3 8 16 x 1 16 HNFL 38 16 Lock Nut 3 8 16 16 19 30 185 Arm Pivot Hinge 2 HG 14 28 180 Grease Fitting 1 4 28 x 180 2 7...

Page 92: ...90 Accessories 17 601 15 HD BOOM DRAWING...

Page 93: ...eshwater Mount 1 35 17 635 Clean Load Mount 1 8803 13 Black Trim 13 36 17 592 Lock Hinge LH 1 37 17 593 Limit Hinge LH 1 38 17 537 Square U bolt 1 HNCL 34 10 Center Lock Nut 3 4 10 4 HW 34 Flat Washer...

Page 94: ...ble Barb 6 4 33 506 Nozzle body see nozzle drawing 9 5 18 415 3 4 Hose Barb 1 6 9032 2 5 Black Hose 3 4 x 21 2 1 18 040 Hose Clamp 2 7 9032 15 5 Black Hose 3 4 x 151 2 1 18 040 Hose Clamp 2 8 16 281 G...

Page 95: ...9 18 040 Hose Clamp 18 3 18 416 Double Barb 11 4 9032 4 Black Hose3 4 x 4 6 18 040 Hose Clamp 12 5 18 415 3 4 Hose Barb 3 6 9032 28 Black Hose 3 4 x 151 2 2 18 040 Hose Clamp 4 7 17 559 Break Away Mo...

Page 96: ...94 Accessories NOTES...

Page 97: ...E clip 1 11 33 538 Cap White 1 12 33 554 Nozzle Tip White XR11008 VS 1 13 16 800 Viton Gasket 1 14 16 802 Strainer 1 15 O ring Teflon 2 16 33 506 Body Assembly includes all items 1 Quantity is per no...

Page 98: ...Plunger 1 8 303 Stainless Steel Cap 1 9 20 673 02 E Chemsaver Solenoid 1 10 20 673 04 3 4 Mount Assembly 1 11 Pan Head Screw 1 12 18 417 Single Barb part of 20 674 P and 20 675 P 1 13 18 416 Double B...

Page 99: ...16 Double Hose Barb 1 Quantity is per nozzle body For 18 booms multiply quantity by 11 Quantity is per nozzle body For 20 booms multiply quantity by 12 20 673 Double Hose Barb Nozzle includes and item...

Page 100: ...1 20 838 Cap Gray 1 12 20 837 Turbo Twinjet Nozzle Tip Cap Gasket Gray 1 13 16 800 Viton Gasket 1 14 16 802 Strainer 1 15 O ring Teflon 2 16 33 506 Body Assembly 1 A 20 807 02 Spare Parts Kit Quantity...

Page 101: ...4 1 FTP Elbow 1 4 16 158 Close Nipple 1 5 16 150 Double Thread Fitting 1 6 16 172 4 Nipple 1 7 15 834 Tank Rinsing Nozzle 1 8 16 163 Reducer Bushing 1 Drill 13 4 hole 5 from outside edge of cover Inst...

Page 102: ...100 Accessories 16 906 ELECTRIC HOSE REEL DRAWING...

Page 103: ...516 18 075 Hex Bolt 5 16 18 x 3 4 8 11 16 906 26 Pipe Cap 3 4 1 12 HWL 516 Lock Washer 5 16 8 13 16 906 15 1 3 HP Motor 12VDC 1 14 HW 516 Flat Washer 5 16 4 16 HNTL 516 18 Nylon Lock Nut 5 16 18 4 17...

Page 104: ...ON INSTRUCTIONS Route wire harness along side of tank and over to fuse block taking care to stay clear of moving parts or hot engine components Cut off excess wire and strip back 3 8 Place one 8963 he...

Page 105: ...moved HOSE REPLACEMENT PROCEDURE 1 Facing swivel turn the hose drum clockwise until all of the hose is removed from the drum and the drum is held by locking mechanism Make sure spring is locked 2 Remo...

Page 106: ...WL 516 Lockwasher 5 16 8 10 HB 516 18 075 Hex Bolt 5 16 18 x 3 4 8 11 16 129 09 Crank Assembly 3 4 1 12 16 129 10 Brake Assembly 3 4 1 13 HNTL 38 16 Nylon Lock Nut 3 8 16 4 14 HNTL 516 18 Nylon Lock N...

Page 107: ...x 3 4 HB 1 1 Wear protective clothing when draining the tank and taking apart the lines 2 Drain tank and spray system in a safe and approved method ensuring that no chemical or water remain in tank as...

Page 108: ...TRUCTIONS 1 TeeJet 8140 Some machines have the ball valve already installed Remove cover from the tee or the ball valve Install the rest of the fittings as shown 2 Route the 3 4 hose from the hose bar...

Page 109: ...8 ball valve Ref 1 onto the top of the tee using the clamp and o ring you removed in step 1 The Handle can be positioned so it clears the other hoses by rotating it before the clamp is tight ened Tigh...

Page 110: ...38 16 Nylon Lock Nut 3 8 16 4 HW 38 Flat Washer 3 8 4 4 HB 14 20 075 Hex Bolt 1 4 20 x 3 4 4 HBFL 14 20 Flange Whiz loc Nut 1 4 20 4 5 20 790 Rear Foamer Mount 1 6 14 284 02 Cap Assembly 1 7 Clear Tu...

Page 111: ...mount plate 2 Mount switches Ref 2 3 to switch mount plate Ref 1 as shown above Mount the switch mount plate Ref 1 on the side control panel using existing bolts Tank Mount Drawing 3 Position the Fro...

Page 112: ...ZLE MOUNT REF PART DESCRIPTION QUANTITY 2 16 987 Foam Nozzle Mounting Kit 1 per boom 3 15 507 Foamer Tubing 1 4 Clear Tubing 5 15 511 Foam Nozzle 2 6 Blue Tubing 7 15 510 01 Nozzle Mounting Rod 2 8 Bo...

Page 113: ...Route the tubing along underside of main frame using tie downs as necessary 7 Install opposite ends of air liquid tubes to compressor again cutting back the oversleeve approximately 2 5 cm and inserti...

Page 114: ...112 Accessories 14 291 FOAMER REPLACEMENT PARTS...

Page 115: ...1 15 511 02 Foam Sponge 1 12 14 284 02 Cap Assembly 1 13 14 291 02 Foamer Tank 1 14 14 291 04 Tank Brackets 2 15 15 510 01 Nozzle Mounting Rod 2 16 16 987 Foam Nozzle Mounting Kit 1 17 14 284 09 Foam...

Page 116: ...Box 1 33 508 Auto Blade Type Fuse 15 amp 1 15 506 02 Switch middle 1 14 291 14 Switch outside 1 4 15 509 Power Cable 1 5 33 271 Fuse Block part of machine 1 33 508 Auto Blade Type Fuse 15 amp 1 6 15 5...

Page 117: ...upler already on machine 1 5 16 961 1 Adapter Quick Coupler already on machine 1 6 20 813 Filler Inlet 1 1 Thoroughly flush the service line upstream of the meter to remove dirt and debris 2 The DLJ M...

Page 118: ...116 Accessories 15 968 20 GALLON RINSE TANK PARTS LIST...

Page 119: ...2 8 HW 14 Flat Washer 1 4 4 9 20 801 Bumper Mount 2 10 16 153 Elbow 1 11 42 116 Rubber Pad 1 12 15 933 Prop Strap 1 13 18 040 Hose Clamp HS12 2 14 9032 5 5 Black Hose 3 4 1 15 18 489 Connector 1 2 NP...

Page 120: ...h Tank mounts on the rear of all the machines 2 The Bracket is already attached to the Super Boom center boom post 3 Install the nipple Ref 2 elbow Ref 3 and spigot Ref 4 into the bottom of wash tank...

Page 121: ...Water Wash Tank mounts on the left side ROPs 2 Mount the wash tank Ref 3 onto the mount bracket Ref 1 using four 5 16 x 3 4 bolts washers and lock washers Ref 2 Tighten 3 Install the nipple Ref 5 elb...

Page 122: ...e Barb 2 3 18 116 Hose Clamp 4 4 8897 113 11 4 Discharge Hose 113 1 5 18 391 Coupling 1 6 16 972 Street Elbow 1 7 15 620 Cleanload Assembly 1 25 389 Decal Tank Lid 1 HBFL 516 18 075 Flange Bolt 5 16 1...

Page 123: ...tall 18 391 reducer coupling Ref 4 onto outlet side Then a 16 161 fitting Ref 9 into the coupling Tighten fittings so that the elbow in the valve is pointing up and forward 9 Remove the plug from the...

Page 124: ...122 Accessories 15 620 CHEMICAL CLEAN LOAD PARTS DRAWING...

Page 125: ...ain Head 2 1 13 15 620 17 Gasket 2 Tapered 1 14 15 620 16 Locking Ring 2 1 15 15 620 12 Ball Valve 1 15 620 15 Gasket 2 BSP 1 16 15 620 13 Handle Clean load 1 17 1 2 MNPT PP Hex Plug 1 18 15 620 04 Cl...

Page 126: ...pper Close and lock lid by turning cover clockwise Release the safety locking band on the hopper rinse ball valve and turn on for 20 seconds Close ball valve and return locking band to locked position...

Page 127: ...description and location will help in reor dering decals A 20 705 Decal Tank Volume B 20 707 Decal Rear Tank Volume C 15 463 Decal Spray Pump D 20 706 Decal Spray Star 1200 E 10 657 Decal Control Pane...

Page 128: ...Power Steering Orbital Motor 15 301 01 Seal Kit 15 839 Hydraulic Cylinder 14 531 Seal Kit 76 238 Wheel Motors 14 080 Seal Kit 76 638 Hydrostatic Pump 77 239 22 Seal Kit 76 197 Gear Pump 76 197 08 Sea...

Page 129: ...the Product as soon as you believe a warrantable condition exists and not later than 30 days from discovery of the condition If you need help locating an Authorized Smithco Distributor or if you have...

Page 130: ...s through repair or replacement by an authorized Smithco distributor or dealer is the purchaser s sole remedy for any defect This warranty gives you specific legal rights and you may also have other r...

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