Smithco 20-500-A Parts & Service Download Page 36

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Par
ts

REAR AXLE DRAWING

Summary of Contents for 20-500-A

Page 1: ...Spray Star 2000 Model 20 500 A SN 200G188 September 2016 Product Support Hwy SS Poplar Ave Cameron WI 54822 1 800 891 9435 productsupport smithco com Parts Service ...

Page 2: ...Plumbing 2005 2006 System SharpShooter Envizio ProII 52 53 Plumbing 2007 2008 System SharpShooter Raven 440 54 55 Controls 2002 System Raven 440 56 57 Controls 2004 System Raven 203 58 59 Controls 2005 System SharpShooter Envizio Pro II 60 61 Controls 2008 System SharpShooter Raven 440 62 63 16 524 Motorized Control Valve 64 15 737 Strainer 65 15 743 Manifold Ball Valve 66 17 585 18 Heavy Duty Boo...

Page 3: ...mithco Smithco machines have a Serial Number and Model Number Both numbers are needed when ordering parts Refer to engine manual for placement of engine serial number For product and accessory information help finding a dealer or to register your procuct please contact us at www Smithco com Information needed when ordering replacement parts 1 Model Number of machine 2 Serial Number of machine 3 Na...

Page 4: ...s and set park brake before starting the engine 12 Never use your hands to search for oil leaks Hydraulic fluid under pressure can penetrate the skin and cause serious injury 13 This machine demands your attention To prevent loss of control or tipping of the vehicle A Use extra caution in backing up the vehicle Ensure area is clear B Do not stop or start suddenly on any slope C Reduce speed on slo...

Page 5: ...kph BATTERY Automotive type 24F 12 volt BCI Group Size 24 Cold CrankingAmps 900 minimum Ground Terminal Polarity Negative Maximum Length 10 25 26 cm Maximum Width 6 88 17 cm Maximum Height 10 25 cm FLUIDCAPACITY Crankcase Oil See Engine Manual Fuel 10 gallon 45 46 liters Hydraulic Fluid 5 gallon 19 liters Grade of Hydraulic Fluid SAE 10W 40 API Service SJ or higher Motor Oil OPTIONALEQUIPMENT 15 6...

Page 6: ... three rod ends E Idler arm F Brake relay G Top and bottom pivot bolts on boom ELECTRICALCONNECTIONS Use dielectric grease on all electrical connections AIRCLEANERONENGINE 1 Unclip the two clips remove the cover and pull out the element 2 To service clean by tapping gently on flat surface Do not oil Replace if very dirty or damaged 3 Clean out the inside of the body and cover 4 Place the element i...

Page 7: ...e above conditions happen change oil immediately after fluid is cool and find the cause Take fluid level readings when the system is cold 9 In extreme temperatures you can use straight weight oil We recommend SAE 30W API Service SG when hot above 90 F 33 C and SAE 10WAPI Service SJ or higher when cold below 32 F 0 C ambient temperature Use either motor oil or hydraulic oil but do not mix 10 Oil be...

Page 8: ... 1 Shield eyes 2 Connect ends of one cable to positive termi nals of each battery first A then B 3 Connect one end of other cable to negative terminal of good battery C 4 Connect other end of cable D to engine block on unit being started NOT to negative terminal of battery To prevent damage to other electrical components on unit being started make certain that engine is at idle speed before discon...

Page 9: ...master switch on the computer console of the spray systems By pushing down it will turn on off the booms For the 440 System the Master Switch on the computer must be off for the master boom control switch to work GROUNDSPEEDCONTROL FOOTSWITCH The ground speed control does not work the same as an automotive type cruise The ground speed control is located on the center floorboard and is used to lock...

Page 10: ...s maintenance should be more frequent Mon Tues Wed Thurs Fri Sat Sun Check the Safety Seat Switch Check Steering Operation Check the fuel level Check the engine oil level Check the condition of the air filter Clean the engine cooling fins Check for unusual engine noises Check the hydraulic oil level Check hydraulic hoses and fittings for damage Check for fluid leaks Check the tire pressure 18 20 p...

Page 11: ...or change remote air cleaner Check the battery fluid level and cable connections Service exhaust sytem Check belt tension Check engine valve clearance and adjust if necessary Check idle speed Clean battery terminals Change hydrauilic oil filter Torque the wheel lug nuts 64 74 ft lb 87 100 Nm Change fuel filter Change hydrauilic oil and filter Clean oil cooler fins 1 Replace air filter2 Replace fue...

Page 12: ...RAM Use dielectric grease on all electrical connections To reset circuit breaker on ball valve you must disconnect power to computer Color Code Chart Bl Blue Br Brown Y Yellow G Green O Orange R Red B Black P Purple W White ...

Page 13: ...ight 1 15 728 Centering Switch Momentary On Off On 1 13 Left Boom 15 729 Mount Panel Middle 1 15 728 Centering Switch Momentary On Off On 1 15 727 Rocker No light 1 14 Pump 15 729 Mount Panel Middle 1 15 726 Lighted Switch 1 15 731 Rocker Amber 1 15 Cruise 15 729 Mount Panel Middle 1 15 726 Lighted Switch 1 15 732 Rocker Green 1 16 Lights 15 725 Mount Panel End 1 15 782 Non Lighted Switch On None ...

Page 14: ...12 Diagrams HYDRAULICDIAGRAM Use dielectric grease on all electrical connections ...

Page 15: ... Hose 1 14 76 482 Hydrostatic Pump 1 77 239 22 Hydrostatic Pump Seal Kit 1 15 76 197 Gear Pump 1 76 197 08 Gear Pump Seal Kit 1 16 15 624 Oil Cooler 1 17 20 570 Hydraulic Hose 1 18 8832 27 3 4 Suction Hose 1 18 040 Hose Clamp 2 19 20 571 Hydraulic Hose 1 PUMP DISPLACEMENT 76 482 Hydrostatic Pump Displacement Variable to 1 44 in3 R 23 6 cm3 R 22 44 gpm 84 94 lpm at 3600 rpm Max Operating Speed 3600...

Page 16: ...14 Diagrams BODY FRAMEDRAWING ...

Page 17: ...ils 1 HSP 1260 340 250 Seat Spacer 4 11 13 718 Steering Wheel 1 13 726 Center Cap 1 12 76 364 Square Boot 1 76 362 Mini Tilt steering 1 13 20 596 Dash Panel 1 14 31 044 Nose Cone fiberglass 1 15 32 014 Head Light 2 16 20 535 Main Frame 1 17 76 443 Black Handle 3 HSTP 516 18 100 Phillips Machine Screw 5 16 18 x 1 6 HNFL 516 18 Flange Whiz Lock Nut 5 16 18 6 18 16 857 Front Tire and Wheel 2 16 857 0...

Page 18: ...16 Parts NOSECONEDRAWING ...

Page 19: ...Speedometer 1 13 RIGHT BOOM 15 727 Rocker No Light 1 15 729 Mount Panel Middle 1 15 728 Centering Switch Momentary On Off On 1 14 LEFT BOOM 15 725 Mount Panel End 1 15 727 Rocker No Light 1 15 728 Centering Switch Momentary On Off On 1 15 50 400 Grommet 1 16 76 443 Black Handle 1 HSTP 516 18 100 Phillips Machine Screw 5 16 18 x 1 2 HNFL 516 18 Flange Whiz Lock Nut 5 16 18 2 17 HSM 10 32 100 Machin...

Page 20: ...18 Parts NOSECONEDRAWING ...

Page 21: ...ton Plate 1 HB 14 20 075 Bolt 1 4 20 x 3 4 2 HNFL 14 20 Flange Whiz Lock Nut 1 4 20 2 30 33 509 Master Control Switch 2 HSTP 14 20 075 Machine Screw 1 4 20 x 3 4 4 31 18 169 Adapter 4 32 15 301 Orbitrol 1 33 77 207 Buzzer 1 34 48 187 Stub shaft 1 35 12 017 Hour Meter 1 36 13 488 Ignition 1 37 50 359 Warning Indicator Light 1 ...

Page 22: ...20 Parts LINKAGEDRAWING ...

Page 23: ...178 Relay 1 18 234 Bushing 2 HG 14 28 180 Grease Zerk 1 HMB 12 14 Machine Bushing 1 2 x 14GA 1 HP 18 100 Cotter Pin 1 15 20 567 Foot Pedal Rod 1 16 20 565 Spray Boss Link 2 17 HB 516 18 100 Bolt 5 16 18 x 1 1 HNFL 516 18 Flange Lock Nut 5 16 18 1 18 20 551 Relay Bar 1 HP 18 100 Cotter Pin 1 19 30 027 Relay Plate 1 20 15 692 Pedal Relay 1 21 20 582 Short Shift Link 1 22 21 351 Linkage Yoke 3 8 24 4...

Page 24: ...22 Parts FRONT AXLEDRAWING ...

Page 25: ...nder Seal Kit 1 13 18 188 45 Elbow 2 14 20 617 ShockAbsorber 2 15 18 154 Rod End 3 HG 14 28 90 Grease Fitting 1 4 28 x 90 3 HNJ 58 18 Jam Nut 5 8 18 3 16 HB 58 11 250 Bolt 5 8 11 x 21 2 3 HMB 58 14 Machine Bushing 5 8 x 14GA 6 HNTL 58 11 Lock Nut 5 8 11 3 17 16 883 Magnetic Sensor 1 18 15 695 Right Spindle 1 19 10 561 Hub Sprocket includes all items 1 20 HNL 12 20 Lug Nut 1 2 20 10 21 27 022 02 St...

Page 26: ...31 045 Seat Assembly Fiberglass 1 10 17 537 Square U Bolt 2 11 HB 516 18 100 Bolt 5 16 18 x 1 3 HNFL 516 18 Flange Lock Nut 5 16 18 3 12 20 721 1 8 Liter Carbon Canister 1 13 20 533 Left Oil COoler Mount 1 14 8 603 Battery Strap Rubber 1 15 33 216 Battery 1 16 20 696 Tank Plate Strap 1 17 HB 516 18 50 Bolt 5 16 18 x 1 2 1 HNFL 516 18 Flange Lock Nut 5 16 18 1 A 8800 21 1 4 Fuel hose 21 Engine Fuel...

Page 27: ...bow 2 7 60 213 Strainer 1 8 13 747 Filler Breather 1 9 13 586 01 Cap Gasket 1 10 HSM 10 32 063 Machine Screw 10 32 x 5 8 6 HWL 10 Lock Washer 10 6 11 13 586 02 Bottom Gasket 1 12 13 586 03 Neck 1 13 60 473 Oil Tank 1 14 HB 516 18 150 Bolt 5 16 18 x 11 2 2 HNFL 516 18 Flange Lock Nut 5 16 18 2 15 75 792 Tank Hold Down 2 16 23 187 Male Elbow 1 17 34 058 SwivelTee 1 18 20 541 Engine Plate 1 ...

Page 28: ...26 Parts SEATPANELDRAWING ...

Page 29: ...1 13 16 857 Front Tire and Wheel 2 16 857 01 Tire 20 x 10 00 10NHS 4 ply 2 42 161 02 Wheel 2 14 31 052 Seat Panel 2 15 76 198 03 Seat Belt 2 HB 716 14 100 Bolt 7 16 14 x 1 2 HNTL 716 14 Lock Nut 7 16 14 2 16 31 066 Seat Frame 1 17 20 561 Roll Bar Base 1 18 20 543 Strainer Mount 1 17 537 Square U Bolt 1 19 18 134 Rubber Grommet 1 20 20 550 Hood Rest 1 21 15 013 Rubber Bumper 2 HNFL 14 20 Flange Nut...

Page 30: ...28 Parts ENGINEANDPUMPS DRAWING ...

Page 31: ...Mount Muffler 1 9 76 465 Coupling Complete 1 76 466 7 8 Coupling Half 1 76 467 11 8 Coupling Half 1 76 468 Sleeve 1 10 32 026 PumpAdapter 1 11 21 445 Spring 1 12 42 604 Spade Bolt 1 HNFL 38 16 Flange Lock Nut 3 8 16 2 13 76 482 Hydrostatic Pump 1 HB 38 16 125 Bolt 3 8 16 x 11 4 2 HW 38 Washer 3 8 2 HWL 38 Lock Washer 3 8 2 14 18 204 Elbow 2 15 23 130 Elbow 1 16 18 133 Barb Fitting 2 17 76 197 Gear...

Page 32: ...30 Parts ENGINEANDPUMPS DRAWING ...

Page 33: ...t 4 HWL 38 Lock Washer 3 8 8 HN 38 24 Nut 3 8 24 8 29 20 566 Spring Mount 1 30 20 576 Oil Filter Assembly 1 31 20 581 IdlerArm 1 32 HB 12 13 300 Bolt 1 2 13 x 3 1 HMB 12 14 Machine Bushing 1 2 x 14GA 2 HWL 12 Lock Washer 1 2 1 HN 12 13 Nut 1 2 13 1 33 HG 14 28 180 Grease Zerk 1 4 28 x 180 1 34 HB 716 14 150 Bolt 7 16 14 x 11 2 4 HWL 716 Lock Washer 7 16 4 35 20 541 Engine Plate 1 36 HKSQ 14 150 Sq...

Page 34: ...32 Parts PUMP DRAWING ...

Page 35: ...16 156 Elbow 1 6 18 390 Pipe Tee 1 7 16 880 Close Nipple 1 8 16 998 Hypro Pump 1 9 33 480 Pressure Switch 1 10 16 973 Reducer 1 11 33 494 Male Elbow 1 8954 41 3 16 Clear Hose 1 12 10 389 Plug 1 13 30 137 V Belt 1 14 15 703 Pulley 1 HKSQ 14 150 Square Key 1 4 11 2 1 15 76 484 Engine Briggs Stratton 31 HP 1 16 8897 44 Discharge Hose 1 18 116 Hose Clamp 2 ...

Page 36: ...34 Parts REARAXLEDRAWING ...

Page 37: ...0 Bolt 1 2 13 x 71 2 4 HNFL 12 13 Flange Whiz Lock Nut 1 2 13 4 13 15 681 Hydraulic Hose 4 14 20 531 RearAxle 1 15 34 057 Tee 2 16 20 595 Wheel Motor Spacer 2 17 HWK 516 100 Woodruff Key 5 16 x 1 2 18 60 268 Lug Bolt 1 2 20 10 19 14 265 Nut 1 20 2 20 34 122 Short Elbow 4 21 76 240 Left Caliper CCW 1 22 17 615 Boom Tube 2 23 16 557 Square Cap 2 24 17 614 Boom Spacer 2 25 20 555 U Bolt 4 HNFL 12 13 ...

Page 38: ...36 Parts TANKDRAWING ...

Page 39: ... 1 16 953 01 Gasket for Lid 1 16 169 Strainer Basket 1 12 14 365 Air Gap Filler 1 13 16 150 Double Thread Fitting 2 14 16 185 Elbow 2 8902 32 Clear Flo Tubing 32 1 18 224 Hose Clamps 2 15 16 961 Adapter 1 16 16 962 Coupler 1 16 962 01 Buna N Gasket 1 17 16 851 Close Nipple 2 18 20 550 Hood Rest 1 19 15 013 Rubber Bumper 2 HNFL 14 20 Flange Nut 1 4 20 2 20 15 437 Hold Down 1 HSM 10 32 112 Machine S...

Page 40: ...38 Parts TURBO QUADAGITATORDRAWING ...

Page 41: ...ATORPARTSLIST REF PART DESCRIPTION QUANTITY 1 16 036 Agitator Jet Includes one each 1 8 5 53 and 3 16 orifices 4 2 16 173 Reducer 3 4 x 1 2 4 3 16 157 Female Pipe Thread Tee 3 4 x 3 4 x 3 4 3 4 16 158 Close Nipple 3 4 x 3 4 3 ...

Page 42: ...40 Parts 15 301ORBITROLDRAWING ...

Page 43: ...08 Drive Pin 1 15 Spool 1 16 Spring Retaining Ring 1 17 10 576 05 Gerotor 1 18 O Ring 1 19 Seal Ring 1 20 15 301 03 End Cap 1 21 10 576 06 Cap Screw 7 15 301 01 Seal Kit 1 15 301 15 Centering Spring Kit 1 15 301ORBITROLSPECIFICATIONS Inlet Relief Valve Setting 1020 psi 70 bar Nominal Flow 3 gpm 11 lpm Displacement 4 50 cu in R 73 8 cu cm R Check Valve for Manual Steering Yes Inlet Pressure Rating ...

Page 44: ...nical Seal Silicon Carbide 1 9 16 998 06 Mounting Flange 1 10 16 998 07 Bolt 11 16 966 06 Slinger Ring 1 12 16 966 10 Ball Bearing 2 13 16 998 09 Pump Shaft 1 14 16 822 20 Key 1 15 16 966 13 Bearing Retainer 1 16 16 994 01 Clutch 1 16 998 12 Pump Only 16 967 Silicone Carbon Seal Kit When servicing the spray pump or filter all control valves must be shut off if there is liquid in the tank ...

Page 45: ... 197 01 Front Plate 1 3 Washer 4 4 76 197 06 Cap Screw 8 5 76 197 07 Retaining Ring 1 6 Shaft Seal 1 7 33 061 15 Washer 1 8 O Ring 2 9 Backup Gasket 1 10 Seal 1 11 Wear Plate 1 12 76 197 04 Shaft comes with Idler Gear 1 13 76 197 02 Back Plate 1 14 Plug 1 76 197 08 Seal Kit ...

Page 46: ...44 Parts 76 482HYDROSTATICPUMPDRAWING ...

Page 47: ... 13 77 239 10 Crush Ring 1 14 60 343 12 Shaft Seal 1 15 77 239 11 Seal Cover 1 16 77 239 12 Key 1 17 77 239 13 Gasket 1 18 76 482 01 Back Plate 1 19 33 058 27 Dowel Pin 2 20 60 343 23 Bearing 1 21 77 239 15 Relief Valve 2 22 77 239 16 Tow ValveAssembly 1 23 76 160 Charge PumpAdaptor 1 24 77 239 17 Cap Screw 2 26 77 239 18 Cap Screw 2 27 77 239 19 O Ring 1 28 60 343 43 Gerotor and Coupler 1 29 77 2...

Page 48: ...46 Parts 43 116REARWHEELMOTORDRAWING ...

Page 49: ...al 5 9 13 032 31 Manifold 1 10 13 032 32 Commulator Assembly matched set 1 11 13 032 33 End Cover 1 12 43 116 02 Bolt 7 13 Commulator Seal matches with 10 1 14 43 116 03 Rotor Set matched set 1 15 13 032 35 Plate Wear 1 16 13 615 04 Coupling Shaft 1 HWK 516 100 Woodruff Key 5 16 x 1 1 14 265 Nut 1 20 1 17 13 032 37 Thrust Washer 2 18 Backup Washer 1 19 Backup Washer 1 20 13 032 38 Outer Bearing 1 ...

Page 50: ...48 Accessories 2002PLUMBINGDRAWING RAVEN440 ...

Page 51: ...e x 84 1 18 040 Hose Clamp 2 16 15 553 3 4 90 Hose Barb Right Boom 1 8887 110 3 4 Orange PVC Hose x 110 1 18 040 Hose Clamp 2 17 15 742 75 Inlet Cover 1 18 15 743 453 Manifold 1 19 15 775 Reducer Tee 1 20 18 373 Flow Meter 1 18 373 01 Sensor 1 21 15 744 75 Hose Barb 1 22 8897 18 11 4 Discharge Hose x 18 1 18 116 Hose Clamp 2 23 16 998 Hypro Pump 1 24 8896 58 1 Discharge Hose x 58 1 18 222 Hose Cla...

Page 52: ...50 Accessories 2004PLUMBINGDRAWING RAVEN203 ...

Page 53: ... 110 3 4 Orange PVC Hose x 110 1 18 040 Hose Clamp 2 16 16 524 Motorized Control Valve 1 17 15 743 453 Manifold 1 18 15 775 Reducer Tee 1 19 15 744 75 Hose Barb 1 20 8897 22 11 4 Discharge Hose x 22 1 18 116 Hose Clamp 2 21 8897 18 11 4 Discharge Hose x 18 1 18 116 Hose Clamp 2 22 18 390 Pipe Tee 1 10 389 Plug 1 23 16 161 Fitting 3 24 8897 44 Discharge Hose 1 18 116 Hose Clamp 2 25 8896 72 1 Disch...

Page 54: ...52 Accessories 2005 2006 PLUMBING DRAWING ENVIZIO PRO II SHARP SHOOTER ...

Page 55: ... Reducer Tee 4 20 18 373 Flow Meter 1 18 373 01 Sensor 1 21 15 744 75 Hose Barb 1 22 8897 16 11 4 Discharge Hose x 16 1 18 116 Hose Clamp 2 23 16 998 Hypro Pump 1 24 8896 58 1 Discharge Hose x 58 1 18 222 Hose Clamp 2 25 18 390 Pipe Tee 1 10 389 Plug 1 26 16 156 Elbow 2 27 18 372 3 Way Valve 1 28 16 161 Fitting 3 29 8897 44 Discharge Hose 1 18 116 Hose Clamp 2 30 8897 28 11 4 Discharge Hose x 28 1...

Page 56: ...54 Accessories 2007 2008PLUMBINGDRAWING RAVEN440 SHARPSHOOTER ...

Page 57: ...er 3 18 15 743 03 Mounting Rail 2 15 743 06 SS Screw 8 19 15 742 75 Inlet Cover 1 20 30 164 Tapped Reducer Tee 2 21 30 168 04 SharpShooter Presser Sensor Assembly 1 22 15 775 Reducer Tee 1 23 18 373 Flow Meter 1 18 373 01 Sensor 1 24 15 744 75 Hose Barb 1 25 8897 18 11 4 Discharge Hose x 18 1 18 116 Hose Clamp 2 26 8896 58 1 Discharge Hose x 58 1 18 222 Hose Clamp 2 27 16 156 Elbow 2 28 16 161 Fit...

Page 58: ...56 Accessories WIRING2002SYSTEM RAVEN440 ...

Page 59: ...onsole Mount 1 9 20 540 Ram Mount 1 10 50 400 Grommet 1 11 20 596 Dash Board 1 12 33 271 Fuse Block 1 13 33 508 Auto Blade Type Fuse 15 amp 1 14 33 562 Auto Blade Type Fuse 40 amp 1 15 15 369 Console Control Cable 1 16 16 524 Motorized Control Valve 1 17 15 743 Manifold Valve 1 18 18 373 Flow Meter 1 19 33 509 Master Boom Floor Switch 1 20 10 408 01 Phoenix 10 GPS 1 21 12 017 Hour Meter 1 22 9027 ...

Page 60: ...58 Accessories WIRING2004SYSTEM RAVEN203 ...

Page 61: ... 1 8 16 895 Pressure Switch 1 9 20 546 Console Mount 1 10 20 540 Ram Mount 1 11 50 400 Grommet 1 12 20 596 Dash Board 1 13 33 271 Fuse Block 1 14 33 508 Auto Blade Type Fuse 15 amp 1 15 33 562 Auto Blade Type Fuse 40 Amp 1 16 16 958 04 CableAssembly 8ft Enclosure Hook Up 1 17 16 902 CableAssembly 72 Solenoid Hook Up 1 18 15 776 Tee 1 19 15 743 Manifold Valve 1 20 16 524 Motorized Control Valve 1 2...

Page 62: ...60 Accessories WIRING 2005 2006 SYSTEM ENVIZIO PRO II SHARP SHOOTER W RATE SYNC ...

Page 63: ...lve Nozzle Drawing 8 30 174 12 Product Cable 1 9 30 164 Tapped Reducer Tee 1 10 30 168 04 SharpShooter Pressure Sensor 1 11 30 176 3 Console Cable 1 12 30 264 SharpShooter with Rate Sync 1 30 264 01 Display 1 13 30 173 GPS Plate 1 14 30 220 SwitchPro Kit 1 15 30 172 Fiberglass Cover 1 8803 48 Trim 48 1 18 134 Grommet 1 16 30 218 02 GPSAntenna 1 17 30 218 03 GPS Cable 1 18 30 218 01 Envizio Pro II ...

Page 64: ...62 Accessories WIRING 2007 2008 SYSTEM RAVEN 440 SHARP SHOOTER W RATE SYNC ...

Page 65: ... 33 271 Fuse Block 1 9035 Blade Fuse 1amp 1 13 33 508 Auto Blade Type Fuse 15 amp 2 14 33 273 Auto Blade Type Fuse 30 amp 1 15 15 369 Console Control Cable 1 16 16 524 Motorized Control Valve 1 17 15 775 Reducer Tee 1 18 30 164 Tapped Reducer 2 19 30 168 04 SharpShooter Pressure Sensor 1 20 See Nozzle Valve Drawing 21 18 373 Flow Meter 1 22 33 509 Master Boom Floor Switch 1 23 12 017 Hour Meter 1 ...

Page 66: ... both direc tions Motor must stop when coupler shaft CAM re leases printed circuit board button When reassembling valve grease both sealing sur faces of coupler shaft Insert coupler shaft into Iso flange and be sure seal properly seats on shaft Install motor on valve body and apply silicon sealant to mounting holes Reassemble remaining items as shown in parts diagram REF PART DESCRIPTION QUANTITY ...

Page 67: ...37 STRAINER DRAWING REF PART DESCRIPTION QUANTITY 1 15 737 01 Strainer Head 75 Series 1 2 16 968 03 50 MEsh Strainer 1 3 14 521 02 EPDM Gasket 1 4 14 521 03 Bowl 1 NPT 1 5 14 521 04 EPDM Rubber gasket 1 6 14 521 05 Cap 1 ...

Page 68: ... 1 6 15 517 11 Thrust Washer Teflon 1 7 15 552 27 Stem Stainless Steel 1 8 15 552 05 O ring Viton 3 9 15 517 16 Body Nylon 1 10 Lock Nut Stainless Steel 2 11 15 743 04 Ball Polypropylene 1 12 15 552 13 Gasket Viton 2 13 15 517 19 Seal Teflon 2 14 15 517 20 O ring Viton 2 15 15 743 01 End Cap 1 16 15 743 02 75 Tee Body 1 17 15 743 06 Screw SS 4 18 15 743 03 Mounting RailAluminum 1 15 552 10 Spare P...

Page 69: ...Accessories 67 NOTES ...

Page 70: ...68 Accessories 17 58518 HDSUPERBOOMDRAWING ...

Page 71: ...RH 1 13 30 185 Arm Pivot Hinge 2 HG 14 28 180 Grease Fitting 1 4 28 x 180 2 76 128 Bushing part of 30 185 4 14 HB 38 16 175 Bolt 3 8 16 x 13 4 2 HNFL 38 16 Flange Lock Nut 3 8 16 4 15 17 589 Limit Hinge RH 1 16 17 596 Hinge Pin w Spacer 2 HP 18 100 Cotter Pin 1 8 x 1 2 HB 516 18 100 Bolt 5 16 18 x 1 2 HNFL 516 18 Flange Lock Nut 5 16 18 2 17 17 528 Boom Center 1 19 18 234 1 Bushing part of 30 214 ...

Page 72: ...70 Accessories 17 58518 HDSUPERBOOMDRAWING ...

Page 73: ... 13 2 35 17 593 Limit Hinge LH 1 17 598 Torsion Spring LH 1 36 17 592 Lock Hinge LH 1 37 HB 38 16 300 Bolt 3 8 16 x 3 2 HNTL 38 16 Lock Nut 3 8 16 2 38 17 619 Tube Cap 4 39 30 258 Ribbed 1 Plug 10 40 17 635 Clean Load Mount 1 8803 13 BLack Trim 13 1 BOOMMOUNTTOTRUCK REF PART DESCRIPTION QUANTITY A Center Boom Mount 1 B 17 614 Boom Spacer 2 C HB 516 18 100 Bolt 5 16 18 x 1 12 HNTL 516 18 Lock Nut 5...

Page 74: ...4 33 506 Nozzle body see nozzle drawing 11 5 18 415 3 4 Hose Barb 1 6 8887 2 5 Orange PVC Hose 3 4 x 21 2 1 18 040 Hose Clamp 2 7 8887 15 5 Orange PVC Hose 3 4 x 151 2 1 18 040 Hose Clamp 2 8 16 281 Gauge 1 9 17 602 Nozzle Body 1 10 8887 5 Orange PVC Hose 3 4 x 5 1 18 040 Hose Clamp 2 11 16 800 Strainer 1 12 16 921 Nozzle 1 13 8887 13 Orange PVC Hose 3 4 x 13 1 18 040 Hose Clamp 2 ...

Page 75: ...4 33 506 Nozzle body see nozzle drawing 12 5 18 415 3 4 Hose Barb 1 6 8887 2 5 Orange PVC Hose 3 4 x 21 2 1 18 040 Hose Clamp 2 7 8887 15 5 Orange PVC Hose 3 4 x 151 2 1 18 040 Hose Clamp 2 8 16 281 Gauge 1 9 17 602 Nozzle Body 1 10 8887 5 Orange PVC Hose 3 4 x 5 1 18 040 Hose Clamp 2 11 16 800 Strainer 1 12 16 921 Nozzle 1 13 8887 13 Orange PVC Hose 3 4 x 13 1 18 040 Hose Clamp 2 ...

Page 76: ...74 Accessories 17 58020 HDSUPERBOOMDRAWING ...

Page 77: ...lt 5 16 18 x 3 4 4 HNFL 516 18 Flange Lock Nut 5 16 18 4 12 17 532 Right Boom Arm 1 14 33 506 Body see nozzle drawing 12 HB 516 18 075 Bolt 5 16 18 x 3 4 12 HNTL 516 18 Lock Nut 5 16 18 12 15 17 632 Boom Hinge Complete 2 HB 38 16 100 Bolt 3 8 16 x 1 16 HNFL 38 16 Lock Nut 3 8 16 16 19 17 636 Fresh Water Tank Mount 1 20 17 537 Square U bolt 1 21 HB 38 16 300 Bolt 3 8 16 x 3 2 HNTL 38 16 Lock Nut 3 ...

Page 78: ...76 Accessories 17 58020 HDSUPERBOOMDRAWING ...

Page 79: ...nge Lock Nut 5 16 18 2 38 17 593 Limit Hinge LH 1 17 598 Torsion Spring LH 1 39 17 592 Lock Hinge LH 1 40 HB 38 16 100 Bolt 3 8 16 x 1 2 HNFL 38 16 Flange Lock Nut 3 8 16 2 HW 38 Washer 3 8 2 41 17 635 Clean Load Mount 1 8803 13 Black Trim 13 1 43 30 258 1 10 14ga Ribbed Plug 10 BOOMMOUNTTOTRUCK REF PART DESCRIPTION QUANTITY A Center Boom Mount 1 B 17 614 Boom Spacer 2 C HB 516 18 100 Bolt 5 16 18...

Page 80: ... 33 554 Nozzle White XR11008 VS 1 8 16 802 Strainer 3 Quantity is per nozzle body For 18 booms multiply quantity by 11 Quantity is per nozzle body For 20 booms multiply quantity by 12 Nozzles are located 20 51 cm apart on the right left and center tubes Nozzles are 20 high off ground For reordering Nozzle Kits the following numbers apply 33 540 Triple Nozzle Kit for 18 Booms 33 542 Triple Nozzle K...

Page 81: ...includes items 2 2 30 168 12 CRII SaddleAssembly 1 3 30 168 20 O ring 1 4 30 168 26 Valve Body 1 5 30 168 18 O ring 1 6 30 168 25 Fly Nut 1 7 30 168 17 Plunger 1 8 30 168 19 O ring 1 9 30 168 21 Coil 1 10 30 168 13 Combo Jet SR110 10 1 11 30 168 14 Combo Jet MR110 10 1 12 30 168 22 End Body Assembly 1 13 30 168 15 Lock U Clip 1 ...

Page 82: ...80 Accessories 30 010ELECTRICHOSEREELDRAWING ...

Page 83: ...embly 1 10 HB 516 18 075 Bolt 5 16 18 x 3 4 8 11 16 906 26 Pipe Cap 3 4 1 12 HWL 516 Lockwasher 5 16 8 13 Motor 12VDC 1 14 HW 516 Washer 5 16 4 16 HNTL 516 18 Lock Nut 5 16 18 4 17 HB 516 18 100 Bolt 5 16 18 x 1 4 18 16 906 17 Key 1 19 Set Screw 2 20 16 906 29 Pinion 1 21 HNTL 38 16 Lock Nut 3 8 16 4 22 16 906 18 Frame Assembly 1 23 16 906 08 Mounting Pillow Block Bottom 2 24 16 906 24 Bearing 2 2...

Page 84: ...NINSTRUCTIONS Route wire harness along side of tank and over to fuse block taking care to stay clear of moving parts or hot engine components Cut off excess wire and strip back 3 8 Place one 8963 heat shrink 1 4 x 11 4 on each wire before crimping 8901 slide on connectors to the red and white wires Connect the two wires to the fuse block first the red to the positive and the white to the negative ...

Page 85: ...ide 1 9 HWL 516 Lockwasher 5 16 8 10 HB 516 18 075 Bolt 5 16 18 x 3 4 8 11 16 129 09 Crank Assembly 3 4 1 12 16 129 10 Brake Assembly 3 4 1 13 HNTL 38 16 Lock Nut 3 8 16 4 14 HNTL 516 18 Lock Nut 5 16 18 2 15 16 129 03 Lock Pin Assembly 1 16 HB 516 18 075 Bolt 5 16 18 x 3 4 2 HW 516 Washer 5 16 2 17 16 129 07 Frame Assembly 1 18 16 906 08 Mounting Pillow Block Bottom 2 19 16 906 24 Bearing 2 20 16...

Page 86: ...84 Accessories HOSEREELMOUNT DRAWING ...

Page 87: ...fold valve and place the 15 749 Hose Barb Tighten clamp 8 Route hose from the hose barb on the ball valve to the barb fitting on the side of the hose reel Hold in place with the two 18 040 clamps 9 Be sure all clamps and hardware are tight before using HOSE REEL ADJUSTMENTS OPERATIONAL CHECK 1 Pull hose off drum at least one full revolution A clicking noise should be heard from locking mechanism 2...

Page 88: ...86 Accessories 30 004FOAMMARKERDRAWING WIRINGDRAWING Spray Star 3180 Spray Star 2000 ...

Page 89: ... HN 14 20 075 Hex Bolt 1 4 20 x 3 4 2 HBFL 14 20 Flange Lock Nut 1 4 20 2 6 14 291 02 Foamer Tank 1 7 14 284 02 Cap Assembly 1 8 Blue Tube 1 9 Clear Tube 1 10 14 291 03 Compressor Only 1 14 291 01 Black Cover 1 14 291 Foamer includes parts 1 WIRING PARTS LIST REF PART DESCRIPTION QUANTITY 1 14 291 03 Compressor 1 2 15 504 04 Wiring Harness 1 3 14 291 05 Switch Box 1 33 508 Fuse 1 15 506 02 Center ...

Page 90: ...88 Accessories FOAMER NOZZLEMOUNT HOSEGUARDMOUNTDRAWING ...

Page 91: ... nozzle Slide wing nut back to the threads and hand tighten Follow the same steps for the clear tube and tube nut 6 Route the tubing along underside of main frame using tie downs as necessary 7 Install opposite ends of air liquid tubes to compressor again cutting back the oversleeve approximately 2 5 cm and inserting blue and clear tubes for the left boom section into the tubing connectors Ref A o...

Page 92: ...g 1 2 14 291 02 Tank 1 3 14 291 01 Black Cover 1 14 536 Compressor Complete 1 4 14 284 02 CapAssembly 1 5 14 291 04 Tank Bracket 1 6 14 291 05 Double Switch Box 1 7 15 511 Foam Nozzle 1 8 15 510 01 Nozzle Mounting Rod 1 9 16 987 Foam Nozzle Mounting Kit 1 14 536 Compressor Subassembly ...

Page 93: ...Accessories 91 NOTES ...

Page 94: ... Foam Nozzle Inlet Body 1 15 511 02 Foam Sponge 1 15 511 10 Plastic Screen 1 2 Hose Clamp 1 3 Drop Tube 1 4 15 511 08 Long Foam Sponge 1 5 15 511 09 Stainless Steel Screen 1 6 Hose Clamp 1 7 14 284 09 Foam Nozzle Reducer 1 NS 15 510 01 Nozzle Mounting Rods 2 15 511 07 Foam Nozzle Sub Assembly ...

Page 95: ...achine 1 5 16 961 1 Adapter Quick Coupler already on machine 1 6 16 851 1 Nipple 1 7 18 448 1 Ball Valve 1 1 Thoroughly flush the service line upstream of the meter to remove dirt and debris 2 The DLJ Meter is for use only with COLD WATER up to 122 F 50 C 3 Slowly open any upstream valves to prevent damage to the meter Gallons to Cubic feet Conversion Multiply gallons reading by 0 1337 to get cubi...

Page 96: ...94 Accessories 30 006FRESHWATERTANKDRAWING ...

Page 97: ...Wash Tank mounts on the rear of all the machines 2 The Bracket is already attached to the SUper Boom center boom post 3 Install the nipple Ref 2 elbow Ref 3 and spigot Ref 4 into the bottom of wash tank Ref 1 Use thread tape on all threads 4 Mount the tank onto the mount bracket using four 5 16 x 3 4 bolts washers and lockwashers TIghten 5 Rinse tank with clear water and check for leaks around fit...

Page 98: ...e 43 1 4 15 620 CleanloadAssembly 1 5 16 156 Elbow 2 6 16 972 90 Elbow 1 7 18 391 Coupling 1 8 16 161 Fitting 1 9 18 116 Hose Clamp 4 10 8897 116 11 4 Discharge Hose 116 1 11 Center Boom 12 14 604 Loom Clamp Mount 1 13 HB 516 18 100 Bolt 5 16 18 x 1 2 HNFL 516 18 Flange Lock Nut 5 16 18 2 14 HLC A 200 Loom Clamp 1 15 17 635 Clean Load Mount Part of boom 1 ...

Page 99: ...QUID AND OR POWDERED CHEMICAL WITH SUCTION LANCE Note Lance suction is dependent upon eductor pressure and flow For best results use highest pressure available up to 150 PSI maximum 8 Insert lance body with o ring into eductor until the o ring is sealed 9 Use the free end of the lance to pierce bag or container to vacuum powdered or liquid chemical 10 Rinse lance Place lance end into a clean conta...

Page 100: ...98 Accessories 15 620CHEMICALCLEANLOAD PARTSDRAWING ...

Page 101: ...langed 1 4 20 2 17 Bolt 1 4 20 x 3 4 SS 2 18 15 620 01 Frame Back Mount 1 19 Screw 10 24 x 375 2 20 15 620 11 Elbow 1 2 2 21 15 620 10 Valve SS Tank Rinse 1 22 15 620 09 HB 1 2 MNPT x 1 2 HB 2 23 15 620 05 HB Tee 1 2 MNPT to 1 2 HB 1 24 Tee 1 2 FNPT 1 25 Nipple 1 2 1 26 15 620 20 Gasket 1 1 27 Valve Bottle Rinse Base Assy 1 28 Bottle Rinse Head 1 29 Valve 1 2 1 30 HB Elbow 1 2 MNPT x 3 8 HB 1 31 H...

Page 102: ...4 1 FTP Elbow 1 4 16 158 Close Nipple 1 5 16 150 Double Thread Fitting 1 6 16 172 4 Nipple 1 7 15 834 Tank Rinsing Nozzle 1 8 16 163 Reducer Bushing 1 Drill 1 3 4 hole 5 from outside edge of cover Install Tank Rinsing kit as shown with the Double Thread Fitting Ref 5 going into the cover Basket Must be removed During Use ...

Page 103: ...tar 2000 C 20 545 Decal Dashboard D 20 553 Decal Center Console E 20 593 Decal Site Gauge F 25 277 Decal Battery Warning G 25 286 Decal Pinch Point H 25 298 Decal Warning Hot I 25 355 Decal Tire Pressure 18psi J 25 356 Decal Tire Pressure 20psi K 25 372 Decal 4 Star L 25 375 Decal 94 dBA M 27 077 Decal Smithco N 27 093 Decal Hydraulic Oil Level O 34 147 Decal Smithco Logo P 25 387 Decal Agitation ...

Page 104: ...SEALKITS 15 301 Power Steering Orbital Motor 15 301 01 Seal Kit 15 839 Hydraulic Cylinder 14 531 Seal Kit 43 116 Wheel Motors 14 080 Seal Kit 76 482 Hydrostatic Pump 77 239 22 Seal Kit 76 197 Gear Pump 76 197 08 Seal Kit FLUIDS Engine Oil SAE 10W 40 API Service SJ or higher Motor Oil Hydraulic Fluid SAE 10W 40 API Service SJ or higher Motor Oil OTHERPARTS 16 953 Hinged Cover On Tank with Gasket 16...

Page 105: ...afe operation of this product at your location Instructions for Obtaining Warranty Service You are responsible for notifying the Authorized Smithco Products Distributor from whom you purchased the Product as soon as you believe a warrantable condition exists and not later than 30 days from discovery of the condition If you need help locating an Authorized Smithco Distributor or if you have questio...

Page 106: ...acturers if inspection by the original component manufacturer indicates that failure was due to normal wear and tear expected consumption through use or improper care or service Other Legal Disclaimers The above remedy for product defects through repair or replacement by an authorized Smithco distributor or dealer is the purchaser s sole remedy for any defect This warranty gives you specific legal...

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