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No.JXC

-OMX0011-A

 

 

JXC51/61

 Controller

 

1. Safety Instructions

 

These safety instructions are intended to prevent hazardous situations and/or equipment damage.

 

These instructions indicate the level of potential hazard with the labels of "Caution", "Warning" or "Danger".

 

They are all important notes for safety and must be followed in addition to International Standards 
(ISO/IEC)

*1)

, and other safety regulations.

 

*1) ISO 4414: Pneumatic fluid power -- General rules relating to systems.

 

ISO 4413: Hydraulic fluid power -- General rules relating to systems.

 

IEC 60204-1: Safety of machinery -- Electrical equipment of machines. (Part 1: General requirements)

 

ISO 10218: Manipulating industrial robots -Safety.

 

etc.

 

 

Caution

 

Caution

 indicates a hazard with a low level of risk which, if not avoided, could 

result in minor or moderate injury.

 

 

Warning

 

Warning

 

indicates a hazard with a medium level of risk which, if not avoided, 

could result in death or serious injury.

 

 

Danger

 

Danger

 

indicates a hazard with a high level of risk which, if not avoided, will 

result in death or serious injury.

 

 

Warning

 

1. The compatibility of the product is the responsibility of the person who designs the 

equipment or decides its specifications.

 

Since the product specified here is used under various operating conditions, its compatibility with 
specific equipment must be decided by the person who designs the equipment or decides its 
specifications based on necessary analysis and test results. 
The expected performance and safety assurance of the equipment will be the responsibility of the 
person who has determined its compatibility with the product. 
This person should also continuously review all specifications of the product referring to its latest 
catalog information, with a view to giving due consideration to any possibility of equipment failure when 
configuring the equipment.

 

2. Only personnel with appropriate training should operate machinery and equipment.

 

The product specified here may become unsafe if handled incorrectly.

 

The assembly, operation and maintenance of machines or equipment including our products must be 
performed by an operator who is appropriately trained and experienced.

 

3. Do not service or attempt to remove product and machinery/equipment until safety is 

confirmed.

 

1. The inspection and maintenance of machinery/equipment should only be performed after measures 

to prevent falling or runaway of the driven objects have been confirmed.

 

2. When the product is to be removed, confirm that the safety measures as mentioned above are 

implemented and the power from any appropriate source is cut, and read and understand the specific 
product precautions of all relevant products carefully. 

3. Before machinery/equipment is restarted, take measures to prevent unexpected operation and malfunction.

 

4. Contact SMC beforehand and take special consideration of safety measures if the 

product is to be used in any of the following conditions.

 

1. Conditions and environments outside of the given specifications, or use outdoors or in a place 

exposed to direct sunlight. 

2. Installation on equipment in conjunction with atomic energy, railways, air navigation, space, shipping, 

vehicles, military, medical treatment, combustion and recreation, or equipment in contact with food and 
beverages, emergency stop circuits, clutch and brake circuits in press applications, safety equipment or 
other applications unsuitable for the standard specifications described in the product catalog.

 

3. An application which could have negative effects on people, property, or animals requiring special 

safety analysis.

 

4. Use in an interlock circuit, which requires the provision of double interlock for possible failure by 

using a mechanical protective function, and periodical checks to confirm proper operation. 

 

 

Summary of Contents for JXC51

Page 1: ...No JXC OMX0011 A PRODUCT NAME Step Motor Controller Servo 24 VDC MODEL Series Product Number JXC51 JXC61...

Page 2: ...ction 14 4 Power ON alarm error 15 5 Operation pattern setting 15 6 Trial run 15 3 Product Specifications 16 3 1 Basic specifications 16 3 2 Parts description 17 3 3 Outside dimension diagram 18 1 Scr...

Page 3: ...Parallel I O type NPN PNP type 29 1 Parallel I O input circuit same for both NPN and PNP type 29 2 Parallel I O output circuit 29 6 3 The parallel I O signal is detailed 30 6 4 Parallel I O Wiring Exa...

Page 4: ...allel output for the alarm group 55 12 2 Alarm details 56 13 Wiring of cables Common precautions 61 14 Electric actuators Common precautions 62 14 1 Design and selection 62 14 2 Mounting 63 14 3 Preca...

Page 5: ...sibility of equipment failure when configuring the equipment 2 Only personnel with appropriate training should operate machinery and equipment The product specified here may become unsafe if handled i...

Page 6: ...ed due to the failure of the product 3 Prior to using SMC products please read and understand the warranty terms and disclaimers noted in the specified catalog for the particular products 2 Vacuum pad...

Page 7: ...pattern Area output The area output terminal will be activated if the electric actuator position is within the range specified by Area 1 and Area 2 in the step data Data input method It is possible t...

Page 8: ...VDC power supply for controller input and 24 VDC power supply for parallel I O signal should be separated 5 PC is prepared by the user 6 Optional Warning Refer to section 4 External Connection for wir...

Page 9: ...Check the following before use 1 Check the electric actuator label for the model number Check that this matches the controller 2 Check Parallel I O configuration matches NPN or PNP Controller LEFS25E...

Page 10: ...B B 2 B A 2 COM A COM B 3 COM B A 3 Signal name Terminal No Vcc B 1 GND A 1 A B 2 A A 2 B B 3 B A 3 SD RX B 4 SD TX A 4 Cable colour Terminal No Brown 2 Red 1 Orange 6 Yellow 5 Green 3 Blue 4 Cable co...

Page 11: ...1 A B 2 A A 2 B B 3 B A 3 SD RX B 4 SD TX A 4 Cable colour Terminal No Brown 2 Red 1 Orange 6 Yellow 5 Green 3 Blue 4 Cable colour Terminal No Brown 12 Black 13 Red 7 Black 6 Orange 9 Black 8 Yellow...

Page 12: ...ow Black A4 Yellow Red A5 3 Light green Black A6 Light green Red A7 4 Grey Black A8 Grey Red A9 5 White Black A10 White Red A11 6 Light brown Black A12 Light brown Red A13 7 Yellow Black Pin No of wir...

Page 13: ...software must be used Please download from SMC website https www smcworld com 5 Power supply plug JXC CPW Power Supply Plug No Terminal Function Details 1 C24V Control power supply Positive control p...

Page 14: ...o hang the teaching box 3 Stop switch When the switch is pressed the switch locks and it stops Turn clockwise to release the lock 4 Stop guard Protector for the stop switch 5 Enable switch Option Swit...

Page 15: ...is specified Option Teaching box Comunicatio cable for controller setting USB Cable Actuator cable 2 Installation Please refer to the 3 4 How to install 3 Wiring and connection Prepare the electric ac...

Page 16: ...ox to the SI serial I O connector Then remove the cause of the error referring to the 12 Alarm Detection Please refer to the manuals of the controller setting software or the teaching box for details...

Page 17: ...ss Actuator cable 20m or less Cooling system Natural air cooling Operating temperature range 0 to 55o C 3 No freezing Operating humidity range 90 RH or less No condensation Storage temperature range 1...

Page 18: ...le 11 inputs and COM 13 outputs and COM SI Serial I O Connector 8 pins Used to connect the teaching box PC etc ENC Encoder connector 16 pins Used to connect the actuator cable MOT Motor power connecto...

Page 19: ...tside view of this product is as shown in the diagram below 1 Screw mount type JXC517 JXC617 2 DIN rail mount type JXC518 JXC618 For body mounting Thread mounting type DIN rail 35mm can be mounted 167...

Page 20: ...rrow direction to lock it 2 Ground wire connection Place the grounding cable with crimping terminal and toothed washer as shown below and tighten the screw Caution The M4 screw cable with crimping ter...

Page 21: ...be connected and disconnected Leave enough space between the controllers so that the operating temperatures of the controllers remain within the specification range Avoid mounting the controller near...

Page 22: ...nt malfunction or failure may occur Do not expose the actuator motor to a magnetic field with a magnetic flux density of 1 mT or more When installing an electric actuator or an air cylinder with an au...

Page 23: ...to 5 PWR Power supply plug for how to wire the PWR connector Caution The controller power supply 24 VDC do not use the power supply of inrush current restraining type 4 2 MOT Motor power connector and...

Page 24: ...r to 6 4 Parallel I O Wiring Example for how to wire the Parallel I O connector Please refer to 6 3 The parallel I O signal is detailed for details of each signal of parallel I O 100 500 200 1000 50 2...

Page 25: ...k release The positive power for lock release Equivalent to Phoenix Contact FMC1 5 3 ST LR 5 2 Electric wire specifications Prepare the wiring according to the following specifications to be prepared...

Page 26: ...G terminal 3 Wiring of the lock release LK RLS Install an unlocking switch for adjustment or recovery during an emergency of the electric actuator with lock The switch 24 VDC Contact capacity 0 5A or...

Page 27: ...hen the teaching box is connected to the controller the teaching box s stop switch will become effective Warning The teaching box s stop switch is effective only to the controller that is connected wi...

Page 28: ...tion When shutdown is input the controller stops with maximum deceleration then the motor is turned off LK RLS 6 Ry Power supply plug the 3rd controller 1 C 24V 2 M 24V 0V 4 3 EMG LK RLS 6 Ry Power su...

Page 29: ...4 If the electric actuator with lock is used vertically delay in response of the brake may occur when shutting off the motor power supply M24V and the moving part of the electric actuator may drop du...

Page 30: ...uit and photo coupler Isolation 2 Number of outputs 13 outputs 3 Max voltage between terminal 30VDC 4 Max output current 10mA supply sink 5 Saturation voltage 2 0V Max No Item Specification 1 Input ci...

Page 31: ...of the basic parameter until the electric actuator stops The remaining stroke will be on hold as long as HOLD is ON and when HOLD is turned OFF the electric actuator restart to travel the remaining st...

Page 32: ...movement but the electric actuator generating the pushing force BUSY is OFF BUSY signal stays on for 50ms or longer after operation starts B8 AREA When the electric actuator is within the range betwee...

Page 33: ...ontroller powered down SVOFF with no motion OFF OFF 2 OFF Lock ON 3 ON 4 Controller powered down SVON with no motion OFF ON 5 ON Release ON 3 OFF During returning to origin SETUP ON OFF ON Release OFF...

Page 34: ...1 0 0 1 9 0 0 1 0 0 1 10 0 0 1 0 1 0 10 0 0 1 0 1 0 11 0 0 1 0 1 1 11 0 0 1 0 1 1 12 0 0 1 1 0 0 12 0 0 1 1 0 0 13 0 0 1 1 0 1 13 0 0 1 1 0 1 14 0 0 1 1 1 0 14 0 0 1 1 1 0 15 0 0 1 1 1 1 15 0 0 1 1 1...

Page 35: ...0 1 0 43 1 0 1 0 1 1 43 1 0 1 0 1 1 44 1 0 1 1 0 0 44 1 0 1 1 0 0 45 1 0 1 1 0 1 45 1 0 1 1 0 1 46 1 0 1 1 1 0 46 1 0 1 1 1 0 47 1 0 1 1 1 1 47 1 0 1 1 1 1 48 1 1 0 0 0 0 48 1 1 0 0 0 0 49 1 1 0 0 0...

Page 36: ...plies Parallel input output Signal power supply 24VDC B12 ESTOP B13 ALARM B11 SVRE B10 INP B9 SETON B8 AREA B7 BUSY B6 OUT5 B5 OUT4 B4 OUT3 B3 OUT2 B2 OUT1 B1 OUT0 A13 SVON A12 RESET A11 DRIVE A10 HOL...

Page 37: ...bination of data can be selected Normal mode In Normal mode a more detailed setup can be made conditions for the electric actuator and controller etc than in Easy mode You can change three kinds of se...

Page 38: ...ch to the Speed Unit mm s2 Pushing force 0 or Minimum value to Max force of the basic parameter 1 The setting to define the pushing operation or the positioning operation For the positioning operation...

Page 39: ...ted However no alarm is generated if Area1 Area2 0 the AREA output will be turned OFF Area2 Area1 of step data to Stroke of the basic parameter In position 1 The functions of this will be different be...

Page 40: ...es the trapezoid acceleration deceleration parameter S motion rate Fixed value This is the fixed value for this controller It should not be changed Stroke 1 This defines the positive side limit of the...

Page 41: ...e 2 Disable XX Unit name Fixed value Indication of the electric actuator type compatible to the controller It should not be changed W AREA1 Fixed value This is the fixed value for this controller It s...

Page 42: ...the controller Do not change the setting ORIG speed Note2 The allowable speed to move to origin XX ORIG ACC DEC Note2 The acceleration and deceleration during return to origin operation XX Creep speed...

Page 43: ...ition as the end of travel limit of the actuator Then the actuator moves at a low speed in the direction opposite to the return to origin direction Refer to 2 in the figure below The position after th...

Page 44: ...starting point of the pushing process the operation will be completed In such case the INP output will be turned OFF Speed Position 3 Movement of the work piece after the completion of the pushing pro...

Page 45: ...d Both PLC processing delay and controller scan delay are generated Ensure that 15 ms or more should be maintained between signals 8 5 Methods of interrupting operation There are two methods of interr...

Page 46: ...on DRIVE input Start moving to the position of No 1 OUT0 to OUT5 turns off 3 INP output turns off 4 BUSY output turns on 5 Turn off DRIVE input 6 OUT0 output turns on No 1 output turns on 7 INP output...

Page 47: ...OUT0 to OUT5 turns off 3 INP output turns off 4 BUSY output turns on 5 Turn off DRIVE input 6 OUT0 output turns on No 1 output turns on Move at low speed after passing the Position of the No 1 Push t...

Page 48: ...he actuator or motor has been replaced When replacing the controller If the electric actuator and controller have been purchased as a set part number the alarm may not be generated by the customer bec...

Page 49: ...T is turned ON 4 ALARM output is turned OFF 5 SVON input is turned ON 6 SVRE output is turned ON The actuator with lock is unlocked 7 SETUP input is turned ON 8 BUSY output is turned ON Starts the ope...

Page 50: ...ply power 2 ESTOP output is turned OFF ALARM output is turned OFF 3 SETON output is turned ON after T3 4 SVON input is turned ON 5 SVRE output is turned ON When return to origin operation is completed...

Page 51: ...turned OFF 3 SVON input turns ON after T1 passed 4 SVRE output is turned ON The time taken for SVRE output to turn ON depends on the actuator type and the operating conditions The actuator with lock...

Page 52: ...tuator type and the operating conditions The electric actuator with lock is unlocked 5 SETUP is turned ON 6 BUSY is turned ON The electric actuator moves 7 SETON and INP are turned ON When the BUSY ou...

Page 53: ...puts OUT0 to OUT5 3 BUSY is turned ON The Pushing operation starts 4 When INP output is turned ON and BUSY is turned OFF the pushing operation will be completed The electric actuator generates the for...

Page 54: ...c actuator stops SVRE is turned OFF If the electric actuator has a lock 4 The stop EMG input is turned ON The stop release command 5 ESTOP is turned ON SVRE is turned ON Lock release If the electric a...

Page 55: ...tion of Step Data No 2 6 Input step data No IN0 to IN5 7 DRIVE is turned ON Receive the step data no 2 from the input IN0 to IN5 Then if the DRIVE is turned OFF the step data will be output from the o...

Page 56: ...The status of output terminal for each alarm group is as follows Alarm group Parallel output ALARM OUT0 OUT1 OUT2 OUT3 Alarm group B OFF OFF ON OFF OFF Alarm group C OFF OFF OFF ON OFF Alarm group D...

Page 57: ...nd basic parameters setting Caution Please confirm this pushing force and minimum speeds of Data maximum speed and 0 or more of the electric actuator with the electric actuator manual or the catalog T...

Page 58: ...pushing operation the push back is requested Countermeasure Increase the distance from the pushing operation origin position to the object being pushed Or increase the pushing force Return to Origin O...

Page 59: ...ot damaged The motor speed has exceeded the set value 01 144 Over speed D RESET SVON Input Contents The motor speed exceeds a specific level due to an external force etc Countermeasure Make improvemen...

Page 60: ...c actuator is obstructed Also confirm whether the electric actuator load speed acceleration and deceleration are within the specification range of the electric actuator Target position 01 149 Posn fai...

Page 61: ...tact SMC Position deviation counter overflow 01 196 Err overflow E Power off Contents An overflow of the position error counter inside of the controller is occurred Countermeasure Make sure there are...

Page 62: ...voltage cables 5 Take care that electric actuator movement does not catch cables 6 Operate with cables secured Avoid bending cables at sharp angles where they enter the product 7 Avoid twisting foldin...

Page 63: ...they will not become loose When the product operates with high frequency or is installed where there is a lot of vibration ensure that all parts remain secure 5 Consider a possible loss of power sour...

Page 64: ...r mounting the product 3 Do not make any alterations to this product Alterations made to this product may lead to a loss of durability and damage to the product which can lead to human injury and dama...

Page 65: ...to each of them Then lock it so that no one other than the person working can turn the power on or implement measures such as a safety plug Cution 1 Keep the controller and product combined as deliver...

Page 66: ...ultraviolet ray i Environment at an altitude of 1000 meters or higher Heat radiation and withstand voltage will decrease Contact SMC for details 2 Do not use in an environment where the product is dir...

Page 67: ...life at manufacturer and does not require lubrication in service Contact SMC if lubrication will be applied 14 6 Precautions for electric actuator with lock Warning 1 Do not use the lock as a safety l...

Page 68: ...ions before use 3 Install an emergency stop circuit Please install an emergency stop outside of the enclosure so that it can stop the system operation immediately and intercept the power supply 4 In o...

Page 69: ...product s internal circuit Avoid supplys of surge generation and crossed lines 15 Do not install this product in an environment under the effect of vibrations and impacts It will cause failure or malf...

Page 70: ...sulation between terminals and etc could introduce excessive voltage or current to the controller or its peripheral devices and damage them 15 5 Power supply Warning 1 Use a power supply that has low...

Page 71: ...nce activities Provide space required for maintenance Design the system that allows required space for maintenance 15 8 Specific Precautions for Battery Less Absolute Encoder Warning 1 Do not use in a...

Page 72: ...plied Therefore if the power is applied to the controller when the actuator is moving with an external force the controller fails to acquire the absolute position data which generates an alarm 2 When...

Page 73: ...hat this product is damaged due to the operating conditions applications please contact SMC to discuss appropriate measures JXC51 JXC61 System does not operate correctly LED is OFF ALM LED turns on re...

Page 74: ...cable is installed Please install the USB driver of USB cable The USB driver s installation starts when the communication cable is connected with PC Refer to the Installation Manual for setting softw...

Page 75: ...s not energized the servo will be OFF and does not operate Check if a voltage of 24 VDC is applied to the EMG terminal Apply 24 VDC to the EMG terminal Move occasionally Wiring fault Is the wiring con...

Page 76: ...ake appropriate measures based on the operation manual 12 Alarm Detection The electric actuator does not move to the correct position Incorrect origin position If it is a pushing operation repeat retu...

Page 77: ...hat the parameter values are correct Check the max speed and acceleration speed of the electric actuator and be sure to input the correct parameters 7 Setting Data Entry Inappropriate step data Is the...

Page 78: ...4 1 Sotokanda Chiyoda ku Tokyo 101 0021 JAPAN Tel 81 3 5207 8249 Fax 81 3 5298 5362 URL https www smcworld com Note Specifications are subject to change without prior notice and any obligation on the...

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