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9. Troubleshooting 

 

Warning 

 

Stop using the product if failures are not improved. 

 

Failures 

Causes 

Countermeasures 

Excess  flow  from  exhaust 
port 

Dust  and  carbon  adhere  to 
seating part of exhaust port of 
diaphragm Ass’y. 

Disassembling cleaning 
(Change diaphragm Ass’y if there 

is  a  flaw  on  seating  part  of 
exhaust port.) 

Breakage of diaphragm Ass’y.  Replace diaphragm Ass’y. 

Air  is  not  exhausted  from 
exhaust port 

Exhaust  port  of  diaphragm 
Ass’y is closed. 

Disassembling cleaning 
(Change diaphragm Ass’y if there 
is a flaw.) 

Reducing  the  set  pressure 
less than the signal pressure, 
doesn’t switch the air circuit. 

Exhaust  port  of  diaphragm 
Ass’y is closed. 

Disassembling cleaning 
(Change diaphragm Ass’y if there 

is a flaw.) 

Raising  the  set  pressure 
higher 

than 

the 

signal 

pressure  doesn’t  switch  the 
air circuit. 

Filter  for  signal  pressure  is 
clogged up. 

Replace filter. 

Diaphragm Ass’y is broken. 

Change diaphragm Ass’y. 

IN1 

and 

IN2 

allow 

air 

simultaneously. 

Dust  or  carbon  is  adhered  to 
rubber sheet of valve. 

Disassembling cleaning 
(Change  rubber  sheet  of  valve  if 

there is a flaw.) 

 

10. Spare Parts List

 

 

Part number 

Part name 

Material 

Quantity 

29030

Diaphragm Ass’y 

NBR 

29038 

Diaphragm 

NBR 

29063#1 

Valve 

NBR 

JIS B 2401, P3 

“O” ring 

NBR 

JIS B 2401, P7 

“O” ring 

NBR 

JIS B 2401, P10 

“O” ring 

NBR 

JIS B 2401, P34 

“O” ring 

NBR 

 

 

 

-9- 

 

Summary of Contents for IL220 Series

Page 1: ...No IL02 OM00012 B PRODUCT NAME LOCK UP VALVE 3 PORTS MODEL Series IL220...

Page 2: ...afety 1 2 1 Summary 3 2 Specification 3 3 Operation Principle 3 4 4 Transportation and Storage 5 5 Mounting and Piping 5 6 Precautions in Using 6 7 Maintenance 7 8 Example Application 8 9 Troubleshoot...

Page 3: ...guring the equipment 2 Only personnel with appropriate training should operate machinery and equipment The product specified here may become unsafe if handled incorrectly The assembly operation and ma...

Page 4: ...cessary parts will be provided This limited warranty applies only to our product independently and not to any other damage incurred due to the failure of the product 3 Prior to using SMC products plea...

Page 5: ...d amount from the bleed hole because of the wearing of internal part This may effect on the performance 3 Operating principles When signal pressure entering the upper diaphragm chamber is larger than...

Page 6: ...4...

Page 7: ...are that inappropriate storing environment may cause generating rust 5 Mounting and Piping Warning Precaution for mounting 1 Ensure to use a filter for IN line IN and signal pressure line SIG 2 Connec...

Page 8: ...closing a cover and plugging piping ports to avoid direct instruction of rain If the case of high temperature and high humidity atmosphere take measures not to form dews in the internal machines Espe...

Page 9: ...n the specification Small amount of air leaks from diaphragm cloth between rubber sheets of diaphragm and its seating part but it is within the tolerance 2 Check if supply air is clean or not If dust...

Page 10: ...8 Example Application A filter is used to remove dust in air Note Above diaphragm shows the situation when the supply pressure is higher than the setting pressure 8...

Page 11: ...signal pressure doesn t switch the air circuit Exhaust port of diaphragm Ass y is closed Disassembling cleaning Change diaphragm Ass y if there is a flaw Raising the set pressure higher than the signa...

Page 12: ...9 10 1 10...

Page 13: ...4 1 Sotokanda Chiyoda ku Tokyo 101 0021 JAPAN Tel 81 3 5207 8249 Fax 81 3 5298 5362 URL http www smcworld com Note Specifications are subject to change without prior notice and any obligation on the p...

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