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i Safety Instructions

 

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Hazard of Electricity 

Warning 

Inside of this product, there is a power-supplying section with high voltage separated 
by the cover panel. Do not operate the product with the cover panel off. 

 

 

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Hazard of Hot Surface 

Warning 

Since this product has parts that become hot during operation, there is the danger of 
burn-associated injuries. These parts remain hot even after power is off.  Wait until the 
unit has cooled down before touching. 

 

 

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Hazard of Rotating Fan Motor 

Warning 

Since this product has parts that rotate during operation, there is the danger of injury 
resulting from direct contact.  The fan and rotor will start/stop automatically.  Thus, do 
not work on them when power is on. 

 

 

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Danger of Compressed Air Circuit 

Warning 

Before replacing or cleaning parts, be sure to relief the pressure remained inside of the 
product until the gauge indicates 

“0”.  High pressure can propel object at high velocity 

and cause injury. 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Summary of Contents for IDFA11E-23-A

Page 1: ...rigerated Air Dryer MODEL Series IDFA3E 23 A C IDFA4E 23 A C L R T V IDFA6E 23 A C K L R T V IDFA8E 23 A C K L R T V IDFA11E 23 A C K L R T V IDFA15E 23 C K L R T V Please read this manual prior of us...

Page 2: ...ual explains about installation and trial operation of the product These tasks should be performed only by individuals with the proper training and have a good understanding of the air dryer There is...

Page 3: ...laimer Compliance Requirements i 8 Chapter 1 Parts Name and Functions 1 1 Parts Names and Functions 1 1 Chapter 2 Transportation Installation 2 1 Transportation 2 1 2 2 Installation 2 2 2 2 1 Location...

Page 4: ...fety instructions 9 1 9 2 Specifications 9 2 Chapter 10 Specification for Option L 10 1 Safety instructions 10 1 10 2 Specification 10 1 10 3 Specification of heavy duty auto drain ADH4000 04 10 2 10...

Page 5: ...rting or may not start due to the protective devices In this case turn off the ON OFF switch on dryer panel and wait 3 minutes After this step turn on the switch to restart When the cover panel of thi...

Page 6: ...not be turned on When the product fails or a fault occurs shutdown immediately and contact for service i 2 1 Danger Classifications Specific danger classifications of this product are as follows Haza...

Page 7: ...remain hot even after power is off Wait until the unit has cooled down before touching i 2 4 Hazard of Rotating Fan Motor Warning Since this product has parts that rotate during operation there is th...

Page 8: ...y danger warning labels Confirm the positions of danger warning labels Front WARNING 1 Remove panels for maintenance only 2 Never insert anything into product to ensure safety 3 Cut power prior to mai...

Page 9: ...rant circuit you should collect the refrigerant with proper evacuation system The collected refrigerant should be properly recycled by qualified agency Only personnel with proper credentials are allow...

Page 10: ...UNNING CURRENT Running current REFRIGERANT Type of refrigerant amount WEIGHT Weight MAX PRESS Maximum operating pressure SERIAL No Serial No MAKER Maker MADE IN Country of manufacture Front CAUTION 1...

Page 11: ...qualified agency Only personnel with proper credentials are allowed to handle refrigerant Only properly trained and qualified personnel are allowed to remove the cover panel of the product The quantit...

Page 12: ...Prior to using SMC products please read and understand the warranty terms and disclaimers noted in the specified catalog for the particular products Compliance Requirements 1 The use of SMC products...

Page 13: ...APORATING TEMP Indicates the temperature of refrigerant of low pressure side During normal driving it indicates in the green zone Drain Tube Discharges drain Auto Drain It is covered with insulator wh...

Page 14: ...outlet Front Electrical Terminal Cover You can see the terminal block when you remove this cover Connect the power cable through the membrane grommet L N PE Customer Connection Side Terminal Connectin...

Page 15: ...rature of refrigerant on low pressure side During normal operation the indicator remains in the green zone Ventilation Grille Hot air will be exhausted by condenser fan Do not block these vents Panel...

Page 16: ...terminal block when you remove this cover Connect the power cable through the membrane grommet Rubber Grommet Power cord outlet Front L N PE Customer Connection Side Terminal Connecting Screw M3 Ring...

Page 17: ...ould lift the product from the base surface with careful attention to prevent tipping over Do not lay the product sideways or you will damage the product Do not suspend the product from the ceiling or...

Page 18: ...nces where too much force and weight are put on the body of the product that causes it to deform Circumstances where enough spaces cannot be taken to do maintenance in the plant where the product is o...

Page 19: ...to atmosphere And let drain flow through the tube into a scupper and so on Using the pressure of the compressed air drain will be discharged periodically Fix the outlet end of the tube so as not to sw...

Page 20: ...spect to the live conductors so that it is not subject to mechanical stresses Be sure to install the circuit breaker correctly so that it disconnects all live conductors and so that the operating hand...

Page 21: ...e by entering into the body of the product Residual compressed air pressure release procedure Even while the dryer is removed only when compressed air is needed open the bypass piping valve Close the...

Page 22: ...te and hot air will be exhausted from the ventilation grille Location of the ventilation grille Model IDFA3E to 15E Right Side Ventilation Grille Open the IN OUT side valve slowly Make sure the bypass...

Page 23: ...abnormalities occur immediately stop the operation Turn off the illuminated switch of the product and then the breaker to the power supply There is no leakage of compressed air Compressed air pressur...

Page 24: ...with vacuum cleaner or air blow nozzle once a month Danger During air blowing put on protective glass and mask to prevent dusts from coming into throat or eyes 4 2 2 Service parts It is recommended t...

Page 25: ...ir dryer will remain hot there is a risk of burns due to residual heat after the power is switched off So do not carry out replacement work until the temperature of these parts has fallen to 50 or les...

Page 26: ...amage such as scratches twisting or foreign particles attached to it Then apply grease thinly and fit it in the groove in the case assembly Fit the auto drain strainer to the case assembly and fit it...

Page 27: ...ake it well to clean Check the case O ring for damage such as scratches twisting or foreign particles attached to it Then apply grease thinly and fit it in the groove in the case assembly Fit the auto...

Page 28: ...ound the unit to lower the ambient temperature Reduce the temperature of the compressed air by installing an additional aftercooler before the air dryer Supply voltage is not correct Ensure the correc...

Page 29: ...2 7A 3 0A Power consumption Note 2 180W 180W 180W 208W 385W 470W Circuit Breaker Note 3 5A 10A Noize at 50Hz 50dB Condenser Air cooling Refrigerant R134a HFC WGP 1300 Refrigerant Charge Quantitiy 150...

Page 30: ...10 LENGTH 0 8m DRAIN TUBE DRAFT AIR OUTLET VENTILATION VENTILATION WITH LAMP SWITCH TERMINAL BLOCK GROMMET POWER SUPPLY ENTRY 17 THERMOMETER EVAPORATION N L K M Q 6 3 Dimensions IDFA3E IDFA4Eto11E Me...

Page 31: ...RATION DRAFT AIR OUTLET AIR OUTLET AIR INLET TERMINAL BLOCK GROMMET POWER SUPPLY ENTRY 17 820 D E H K P L A M C Q B N J F G VENTILATION SWITCH O D 10 LENGTH 0 8m IDFA15E 6 4 Electrical Circuit IDFA3E...

Page 32: ...rapidly Passing through the cooler part it draws heat from the hot compressed air and intensely boils Finally it is sucked into the compressor again The hot gas bypass valve opens to prevent drain fro...

Page 33: ...6 References 6 5 IDF S0001 Auto Drain Strainer 1 1 IDF S0002 Auto Drain Strainer 1 1 1 1 IDF S0045 Auto Drain 1 1 IDF S0046 Auto Drain 1 1 1 1...

Page 34: ...h as short as possible in order to prevent condensation on the outlet piping and temperature increase on the outlet due to ambient temperature 7 4 Dryer specifications Models IDFA3E IDFA4E IDFA6E IDFA...

Page 35: ...t perfect rust proof Therefore avoid installing the product in the place exposed to corrosive gas as much as possible 2 If any of the painted surfaces of copper tube is damaged such as when the panels...

Page 36: ...removing the auto drain stop the supply of air to the primary side of the product exhaust the air from the secondary side and ensure there is no residual pressure If the air pressure is left inside o...

Page 37: ...e IDF S0086 Max operating pressure 1 6MPa Auto drain type Floating type Auto drain valve type N O normally opened Released without pressurization Working pressure 0 1 to 1 6MPa Fluid Compressed air No...

Page 38: ...e and ensure there is no residual pressure If the air pressure is left inside of the product parts could suddenly pop out and cause accident when loosened 2 Put gloves to prevent injury when removing...

Page 39: ...idth across flats 27 and the drain tube 10 5 Maintenance 1 Check drain condition periodically more than once a day Then push flushing button to open exhaust valve 2 Pilot air is exhaust from the port...

Page 40: ...ing the following points 1 Be sure to shut off the power supply before wiring For safety do not perform any work on the unit with the power supply on The power supply cannot be completely shut off jus...

Page 41: ...supply Connect the power cables in the following procedure 1 Take off the rear panel 2 Insert the power cable prepared by the customer into the power code fixture and bring the power cable near the t...

Page 42: ...ore wiring For safety do not perform any work on the unit with the power supply on The power supply cannot be completely shut off just by turning off the illuminated switch Be sure to turn off all pow...

Page 43: ...st be restricted to 5 times per hour to prevent breakage of the motor 12 4 How to connect the power supply and signal cable Connect the power cable and signal cable in the following procedures 1 Take...

Page 44: ...VD TDR TDR MC MC FM2 PE GFGI For Option R MC For Option V TB L N PE P FM CM ILS OLR PE PE C11 PRS EVD PTC MC MC TDR MC TDR MC TDR 1 2 3 Symbol Name CM Compressor Motor FM1 FM2 Fan Motor OLR Overload R...

Page 45: ...ressure is left at the inside of the product parts could suddenly pop out and cause accident when loosened 2 Put gloves to prevent injury when removing the auto drain 3 Operator could touch the drain...

Page 46: ...maintenance The product needs to be maintained Clean it in the following procedure periodically 1 Close the ball valve 2 Press the test switch and make the residual pressure is released 3 Remove the...

Page 47: ...14 Service Record 14 1 14 Service Record 14 1 Service Record It is recommended to keep a maintenance service record Parts No Description Maintenance Service Work Description Date...

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