Installation & Maintenance Manual
Reduced wiring system
EX500 Series Input Unit
EX500-IB1
EX500-IE
Indicates a potentially hazardous situation that
could result in death or severe injury if you do
not follow instructions.
Read this manual and follow its instructions. Signal words such as
WARNING, CAUTION and NOTE will be followed by important safety
information that must be carefully reviewed.
Gives you helpful information.
IMPORTANT MESSAGES
The body of unit and this manual contain the essential information for the
protection of users and others from possible injury and property damage
and to ensure correct handling.
Please check that you fully understand the definitions of the following
messages ( symbols ) before going on to read the body of this manual,
and always follow the instructions.
Please also read the instruction manuals etc. of related machines and
understand the contents before use.
Do not disassemble,
modify ( including modification of printed circuit board ) or
repair.
Otherwise injury or failure can result.
Do not operate beyond specification range.
Otherwise fire, malfunction or damage to the reduced wiring system can
result.
Confirm the specifications before operation.
Do not operate in atmosphere of
flammable/explosive/corrosive gas.
Otherwise fire, explosion or corrosion can result.
This reduced wiring system is not explosion-proof type.
Indicates a potentially hazardous situation that, if
not avoided, may result in minor injury or
moderate injury.
For use in interlock circuit:
•
Provide double interlock system by adding different type
of protection
( such as mechanical protection ).
•
Check that the interlock circuit is working normally.
Otherwise accident caused by malfunction can result.
Before performing maintenance:
• Turn off power supply.
• Stop air supply, exhaust compressed air in piping, and
confirm the release to atmosphere.
Otherwise injury can result.
Conduct proper functional inspection after completing
maintenance.
In the case of abnormality such as unit does not work normally, stop the
operation. Otherwise safety cannot be assured due to unintended
malfunction.
Provide grounding to improve safety and noise resistance of
reduced wiring system.
Provide grounding as close to the unit as possible to shorten distance for
grounding.
NOTE
Handling precautions
Use the following UL-recognized DC power supply to combine with.
1. UL508-compatible limited voltage/current circuit
A circuit using the secondary coil of an insulating transformer that meets
following conditions as power source.
• Maximum voltage ( at no load ): 30Vrms ( 42.4Vpeak ) or below
• Maximum current: ( 1 ) 8A or less ( including when short-circuited )
( 2 ) When limited by the circuit protector ( such as
fuse ) having the following rating.
2. UL1310-compatible Class 2 power supply unit or circuit of max. 30Vrms
( 42.4Vpeak ) or less using a UL1585-compatible Class 2 transformer as
power source. ( Class 2 circuit )
Follow the instructions given below when handling your
reduced wiring system. Otherwise a damage or failure to cause
a malfunction can result.
• Operate the reduced wiring system at the specified voltage.
• Reserve space for maintenance.
• Do not remove any name plate or label.
• Do not drop, hit or apply an excessive shock to the unit.
• Follow the specified tightening torque.
• Do not apply any excessive force to cables by repeated bending, tensioning
or placing a heavy object on the cables.
• Connect wires and cables correctly.
• Do not perform any wiring work while the power is on.
• Do not use the reduced wiring system on the same wiring route as the
power line or high voltage line.
• Confirm the insulation of wiring.
• Perform the power supply wiring by dividing into two lines ---- one is for
power supply for output and the other is for power supply for input and
controlling GW/SI.
• Take sufficient measures against noise such as noise filter when
incorporating the reduced wiring system into a machine or equipment.
• Mount a terminal plug or a waterproof cap on each unused M12 connector
for input/output
( communication connector, communication ports A - D, and power supply
for input and controlling GW/SI ).
• Take sufficient shielding measures when operating the product in any of the
following places.
( 1 ) A place where noise due to static electricity etc. is generated
( 2 ) A place of high electric field strength
( 3 ) A place where exposure to radioactivity is possible
( 4 ) A place near power cable
• Do not operate the product in a place where there is a source of surge.
• Use a surge absorbing element built-in type to directly drive the load that
generates surge voltage such as solenoid valve.
• Prevent any foreign matter such as remnant of wires from getting inside the
product when opening the station number switch protective cover.
• Install the reduced wiring system in a place free from vibration and impact.
• Operate the product in the specified ambient temperature range.
• Do not use in a place to be affected by the radiant heat from a surrounding
heat source.
• Perform the maintenance regularly.
• Conduct an appropriate functional inspection after completing the maintenance.
• Do not use chemicals such as benzin and thinner to clean the product.
Outline with Dimensions
(
in mm
)
Safety Instructions (continue)
Safety Instructions
When only input blocks for M8 connector are connected
4
4
.2
3
9
.7
L3
(L4)
5
L1
L2 ( Rail mounting pitch: 12.5 )
DIN Rail
3
5
4
9
3
2
.2
(7
.5
)
When only input blocks of 8-point-integrated type are
connected
L1 [mm]: Rail length
L2 [mm]: Mounting pitch
L3 [mm]: Manifold length
L4 [mm]
Stations
1
When only input blocks for M12 connector are connected
(L4)
5
L3
L1
L2 ( Rail mounting pitch: 12.5 )
6
0
4
6
.9
DIN Rail
4
4
.2
3
5
3
2
.2
(7
.5
)
2
3
4
5
6
7
8
98
110.5 123 135.5 148 160.5 173 185.5
87.5
100 112.5 125 137.5 150 162.5 175
74
86
98
110
122
134
146
158
12
12
12.5 12.5
13
13
13.5 13.5
L1 [mm]: Rail length
L2 [mm]: Mounting pitch
L3 [mm]: Manifold length
L4 [mm]
Stations
1
2
3
4
5
6
7
8
110.5 123
148
173 185.5 210.5 223
248
100 112.5 137.5 162.5 175
200 212.5 237.5
82
102
122
142
162
182
202
222
12
12
12.5 12.5
13
13
13.5 13.5
Model Indication Method
EEX500 IB1 E
Connector type
Input Unit Specification
8
E
T
M
M8 connector
M12 connector
M8, M12 mixed
GW Unit compalible
Nil
-X1
DeviceNet
PROFIBUS-DP
CC-Link
Remote I/O(RIO)
Stations
1
8
1 station
8 stations
...
...
EX500 IB1
GW Unit compalible
Nil
-X1
DeviceNet
PROFIBUS-DP
CC-Link
Remote I/O(RIO)
EX500 IE 1
Connector type
Input specification
1
2
3
4
5
6
M8 connector, PNP
M8 connector, NPN
M12 connector, PNP
M12 connector, NPN
8 point unit, M8 connector, PNP
8 point unit, M8 connector, NPN
GW Unit compalible
Nil
-X1
DeviceNet
PROFIBUS-DP
CC-Link
Remote I/O(RIO)
EX500-TFI70GB-A
L1 [mm]: Rail length
L2 [mm]: Mounting pitch
L3 [mm]: Manifold length
L4 [mm]
Stations
1
2
135.5
185.5
125
175
110
158
12.5
13.5
No-Load Voltage (Vpeak)
Max. Current Rating ( A )
0 to 20 [V]
5.0
20 [V] to 30 [V]
100/peak voltage
