SMC Networks EX245-DX1 Operation Manual Download

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No.EX##-OMU0020-A

SI Unit

PRODUCT NAME

EX245-SPN1
EX245-SPN2

MODEL / Series

Digital Input Module

PRODUCT NAME

EX245-DX1

MODEL / Series

Digital Output Module

PRODUCT NAME

EX245-DY1

MODEL / Series

End Plate

PRODUCT NAME

EX245-EA2-1
EX245-EA2-2

MODEL / Series

Summary of Contents for EX245-DX1

Page 1: ...PRODUCT NAME EX245 SPN1 EX245 SPN2 MODEL Series Digital Input Module PRODUCT NAME EX245 DX1 MODEL Series Digital Output Module PRODUCT NAME EX245 DY1 MODEL Series End Plate PRODUCT NAME EX245 EA2 1 E...

Page 2: ...nance alarm for the Fibre optic cables 30 6 SI Unit 31 6 1 Parts and description 31 6 2 Specifications 32 6 3 Process data for valves 33 6 4 LED indicators 34 6 5 Block diagram 37 7 Digital Input Modu...

Page 3: ...cription 49 9 2 Specifications 50 10 Accessories 51 10 1 Markers 51 10 2 Y Connector 52 10 3 Seal cap 54 10 4 Joint pack 56 11 Dimensions 57 11 1 The Input Output Modules Manifold 57 12 Troubleshootin...

Page 4: ...equipment failure when configuring the equipment 2 Only personnel with appropriate training should operate machinery and equipment The product specified here may become unsafe if handled incorrectly T...

Page 5: ...responsibility a replacement product or necessary parts will be provided This limited warranty applies only to our product independently and not to any other damage incurred due to the failure of the...

Page 6: ...ectric shock Do not operate the product outside of the specifications Do not use for flammable or harmful fluids Fire malfunction or damage to the product can result Verify the specifications before u...

Page 7: ...he product with a short cable NOTE Follow the instructions given below when designing selecting and handling the product The instructions on design and selection installation wiring environment adjust...

Page 8: ...ng Poor insulation interference from another circuit poor insulation between terminals etc can lead to excess voltage or current being applied to the product causing damage Take appropriate measures a...

Page 9: ...to radiant heat Otherwise malfunction can result Adjustment and Operation Perform settings suitable for the operating conditions Incorrect setting can cause operation failure For details of each setti...

Page 10: ...tors RJ45 3 Up to 32 solenoid valves 4 Up to 128 digital inputs 5 Up to 64 digital outputs independent of solenoid valves 6 Up to 8 modules limited by the total current consumption 7 FSU Fast Startup...

Page 11: ...bus valve interface and supply voltage to modules 2 Digital Input Module Supply voltage to sensors and input digital data 3 Digital Output Module Output to electric loads 4 End plate End plate of modu...

Page 12: ...Withstand voltage 500 VAC 1 min between FE and all accessible terminals Insulation resistance 10 M or more 500 VDC is given between FE and all accessible terminals Ambient temperature Operation 10 C...

Page 13: ...orque Mount the manifold using the 8 mounting positions on the base with screws Required screws are as follows 2 x M5 End plate torque 1 5 N m 2 x M5 SI Unit torque 1 5 N m 4 x M Valve manifold refer...

Page 14: ...tion Connect the SI Unit the Input Output modules and the End plate with the 2 modular adaptor assemblies and a joint assembly These are grouped together in the Joint pack refer to the Section 10 4 1...

Page 15: ...nnector 24 Volt Power connection XD1 Push Pull connector 24 Volt Power connection XD2 Push Pull connector SCRJ PROFINET connection Port1 XF1 Push Pull connector SCRJ PROFINET connection Port2 XF2 EX24...

Page 16: ...h as dust or debris from getting inside the product and eye exposure to the light beam from the SCRJ connectors Power and bus lines must be installed correctly To prevent manifold components of the EX...

Page 17: ...llocation of Push Pull connector SCRJ for EX245 SPN1 Pin Port1 XF1 Port type MDI Port2 XF2 Port type MDI X 1 TD Transmit data RD Receive data 2 TD Transmit data RD Receive data 3 RD Receive data TD Tr...

Page 18: ...s on the use of two different cable types Patch cable MDI Pin Pin MDI X TD Transmit data 1 1 RD Receive data RD Receive data 3 3 TD Transmit data TD Transmit data 2 2 RD Receive data RD Receive data 6...

Page 19: ...interference Connect to the grounding cable with FE terminal screw on the SI Unit The other end of the grounding cable should be terminated to ground potential For maximum protection the grounding ca...

Page 20: ...SD file contains all of necessary information to configure the SI unit on your PROFINET IO Controller s software In order to represent the SI unit in your PROFINET IO Controller s software the appropr...

Page 21: ...ytes OUT 1 2 EX245 DX1 X36 2 bytes IN 2 10 Refer to Section 7 4 EX245 DY1 X37 1 byte OUT 2 10 Refer to Section 8 4 EX245 DY2 X37 1 byte OUT 2 10 Option EX245 AX2 X38 3 bytes IN 1 byte OUT 2 10 Option...

Page 22: ...t 1 Enter all other modules that are connected on the left hand side of the SI Unit max 8 modules Example of a configuration Slot number Actual module Configuration module Input bytes Output bytes Slo...

Page 23: ...d the system generates a diagnostics event if it detects that US2 has dropped or off US3 Diagnosis Enable Disable Disable When this parameter is enabled the system generates a diagnostics event if it...

Page 24: ...e Valve Output 1 Force to OFF Force to ON Hold last state Force to OFF Valve Output 15 Force to OFF Force to ON Hold last state Force to OFF The Valves 32 coils has the following module parameters Tab...

Page 25: ...Table 4 4 Module parameters of EX245 DY1 X37 Name Range of values Default Meaning Digital Output 0 Force to OFF Force to ON Hold last state Force to OFF When a bus fault occurs the output can be made...

Page 26: ...t circuit 1 At least one valve coil has a short circuit 2 Module error 0 No module has an error 1 At least one connected module has an error 3 Changed module layout 0 Module layout has not changed 1 M...

Page 27: ...Explanation 0 Valve 0 1 diagnostics 0 No error 1 Short circuit 1 Valve 2 3 diagnostics 0 No error 1 Short circuit 2 Valve 4 5 diagnostics 0 No error 1 Short circuit 3 Valve 6 7 diagnostics 0 No error...

Page 28: ...US2 present approx 22 8 VDC 1 US2 has dropped approx 21 6 VDC 5 US2 diagnostics 2 0 US2 present approx 17 VDC 1 US2 has dropped approx 17 VDC or not present 6 Reserved Fixed 0 7 US1 diagnostics 2 0 US...

Page 29: ...ostics 0 No error or not connected 1 Short circuit 7 Module 8 diagnostics 0 No error or not connected 1 Short circuit 5 1 2 4 Valve diagnostics 2 If the maximum number of valves is 16 coils in the EX2...

Page 30: ...than 0 dB or flashing more than 0 dB but less than 2 dB refer to the Section 7 4 3 At the time if the Port communication setting is configured to Automatic monitor settings the diagnostics alarm is de...

Page 31: ...ption EX245 SPN1 EX245 SPN2 Fig 6 1 Allocation of parts on the EX245 SPN1 SPN2 PROFINET connection for Port1 XF1 Push Pull connector EX245 SPN1 SCRJ EX245 SPN2 RJ45 PROFINET connection for Port2 XF2 P...

Page 32: ...urrent 6 A Dropout voltage sensors approx 17 VDC US2 Operating voltage 24 VDC 20 15 Under voltage detection Detected approx 21 6 VDC Cancelled approx 22 8 VDC Max current 4 A Dropout voltage valves lo...

Page 33: ...put data for valves The counting of valve coils starts at the SI Unit from left to right Byte Output data Valves 16 coils Valves 32 coils 0 Valve coils 0 7 Valve coils 0 7 1 Valve coils 8 15 Valve coi...

Page 34: ...tion diagnostics for Port 2 XF2 Orange SF System fault Red BF Bus fault Red US1 Supply for the logic sensors Green US2 Supply for the valves loads Green US3 Option US4 Option Fig 6 3 LED indicators of...

Page 35: ...om configuration setting The GSD file is not correct The communication between IO Controller to SI Unit is defective OFF ON The SI Unit is not connecting to any bus Flash at 2 Hz OFF The connection to...

Page 36: ...is below the permissible level but above the dropout level 17 to 20 4 V DC ON US1 is present approx 21 6 V DC 6 4 6 US2 indicator Table 6 6 US2 indicator US2 Meaning OFF US2 is not present or is below...

Page 37: ...0 V US2 24 V US2 FE Bus P Short circuit protection DC DC 0 V US2 1 OUT 0 Solenoid valve interface 0 V US2 OUT 31 34 2 3 Output circuit Bus interface Push Pull connector SCRJ Power Push Pull connector...

Page 38: ...ion DC DC 0 V US2 1 OUT 0 Solenoid valve interface 0 V US2 OUT 31 34 2 3 Output circuit Bus interface Power Push Pull connector 24 Volt 0V US1 24V US1 24V US2 0V US2 FE ERTEC200 Power Push Pull connec...

Page 39: ...39 No EX OMU0020 A 7 Digital Input Module EX245 DX1 7 1 Parts and description Fig 7 1 Allocation of parts on the EX245 DX1...

Page 40: ...or less Input connection type 8 x M12 5 way sockets with double allocation A coded Normal key Over voltage protection Yes more than 30 VDC at US1 sensor input Short circuit protection Yes Sensor supp...

Page 41: ...to be ensured all covering caps must be screwed down correctly after wiring and setting have been performed For a protection rating of IP65 to be ensured sockets that are not used must be closed with...

Page 42: ...atus indicators are arranged on the EX245 DX1 as shown in the illustration below 0 to15 Description OFF Input is not activated and no errors Green ON Input is activated Red ON Short circuit is detecte...

Page 43: ...43 No EX OMU0020 A 7 6 Block diagram The following figure shows the block diagram of the EX245 DX1 Fig 7 3 Block diagram of the EX245 DX1...

Page 44: ...44 No EX OMU0020 A 8 Digital Output Module EX245 DY1 8 1 Parts and description Fig 8 1 Allocation of parts on the EX245 DY1...

Page 45: ...oad supply Max 1 6 V Internal current consumption at 24 VDC 50 mA or less Load connection 4 x M12 5 way sockets with double allocation A coded Normal key Over voltage protection Yes more than 30 VDC a...

Page 46: ...oved For a protection rating of IP65 to be ensured all covering caps must be screwed down correctly after wiring and setting have been performed For a protection rating of IP65 to be ensured sockets t...

Page 47: ...tus indicators are arranged on the EX245 DY1 as shown in the illustration below 0 to 7 Description OFF Output is not activated and no errors Green ON Output is activated Red ON Short circuit is detect...

Page 48: ...48 No EX OMU0020 A 8 6 Block diagram The following figure shows the block diagram of the EX245 DY1 Fig 8 3 Block diagram of the EX245 DY1...

Page 49: ...49 No EX OMU0020 A 9 End Plate EX245 EA2 1 2 9 1 Parts and description Fig 9 1 Allocation of parts on the EX245 EA2 1 Fig 9 2 Allocation of parts on the EX245 EA2 2 Bracket for mounting...

Page 50: ...Weight 200 g or less Housing material Nylon Table 9 2 EX245 EA2 2 specifications Item Description General Dimensions W x L x H in mm 14 x 120 x 61 5 Weight 100 g or less Housing material Nylon NOTE EX...

Page 51: ...No EX OMU0020 A 10 Accessories 10 1 Markers Markers are available in single sheets each containing 88 pieces For the EX245 DX1 and EX245 DY1 use the part No EX600 ZT1 Model No EX600 ZT1 Fig 10 1 EX600...

Page 52: ...MU0020 A 10 2 Y Connector Y connectors can be used with the EX245 DX1 and EX245 DY1 There are two options 2 x M12 to M12 2 x M8 to M12 Model No PCA 1557785 Y branch Connector 2 x M12 to M12 Fig 10 2 P...

Page 53: ...53 No EX OMU0020 A Model No PCA 1557798 Y branch Connector 2 x M8 to M12 Fig 10 3 PCA 1557798...

Page 54: ...h the EX245 DX1 and EX245 DY1 Mount the seal cap in the unused socket IP65 is satisfied by using the seal cap properly Model No EX9 AWTS M12 connector for socket 10 pieces Fig 10 4 EX9 AWTS Note Tight...

Page 55: ...using the seal cap properly Fig 10 5 EX245 AWP Model No EX245 AWC 10 pieces for Push Pull connectors of PROFINET connection The EX245 AWC can be used with the EX245 SPN1 EX245 SPN2 Mount the seal cap...

Page 56: ...wo Modular adaptor assembly are contained in one Joint pack Model No EX245 ZJP Joint assembly Modular adaptor assembly Fig 10 7 EX245 ZJP NOTE One Joint pack is attached to the EX245 DX1 EX245 DY1 and...

Page 57: ...Dimensions of the Modules manifold The following table shows the length of the I O Modules manifold Table 11 1 Length the EX245 series module n 0 1 2 3 4 5 6 7 8 L 113 6 167 6 221 6 275 6 329 6 383 6...

Page 58: ...circuit At least one connected module has a short circuit Check the module error 3 SF indicator is ON The following diagnostic event occurred Check the diagnostic event The configuration data sent by...

Page 59: ...ator is OFF Incorrect wiring Check the cable Check the wiring and pin numbers US2 is not present or below the dropout level approx 17 VDC Check the supply for the valves loads 4 US2 indicator is flash...

Page 60: ...us indicator is red ON Connector has a short circuit Check the wiring and pin numbers Check the sensor 12 3 EX245 DY1 Table 12 6 Troubleshooting for EX245 DY1 No Problem Possible cause Remedy 1 A load...

Page 61: ...14 1 Sotokanda Chiyoda ku Tokyo 101 0021 JAPAN Tel 81 3 5207 8249 Fax 81 3 5298 5362 URL https www smcworld com Note Specifications are subject to change without prior notice and any obligation on the...

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