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13

 

3-2-3. CA2Y Series 

Do not move cushion valves, as they are ineffective in adjusting. 
When malfunction due to air leakage of a cylinder occur, please replace with the below seal 
kit.       

 

How to disassemble 

Disassembly can be performed easily by loosening tie rods.    As for assembly, fully check 
that dust is not on  it  and  apply  grease  to  the  sliding  parts  of  the  tube,  piston,  piston  rod, 
bushing  and  seal,  etc.    Assemble  without  giving  damage  to  seals,  etc.    Tighten  tie  rod 
nuts for 4 tie rods to have tensile force evenly.     

 
Replacement part: seal kit 

Bore size (mm) 

Part No. 

Contents 

40 

CA2Y40Z-PS 

Piston seal: 1 pc. 

Rod seal: 1 pc. 

Tube gasket: 2 pcs. 

Grease(10g): 1 bag 

50 

CA2Y50Z-PS 

63 

CA2Y63Z-PS 

80 

CA2Y80Z-PS 

100 

CA2Y100Z-PS 

 

When only grease for maintenance is required, order it by the following numbers. 

Net weight 

Part No. 

5g 

GR-L-005 

10g 

GR-L-010 

150g 

GR-L-150 

 

C a u t i o n

 

1

 When replacing mounting brackets, use socket wrench. 

Using  other  tools  would  cause  deformation  of  nuts  and  inferior  workability.    Refer  to 
the following table for sockets used. 

Bore size 

(mm) 

Nut 

Dimension of 

width across flats 

Socket 

40, 50 

JIS B1181   

M8

×

1.25 

13 

JIS B4636   

Dodecagon socket 13 

63 

JIS B1181 

M10

×

1.25 

17 

JIS B4636   

Dodecagon socket 17 

80, 100 

JIS B1181 

M12

×

1.75 

19 

JIS B4636   

Dodecagon socket 19 

 

2) Do not replace bushing. 

 

If  it  is  required  to  replace  bushing,  replace  by  a  cover  assembly  since  bushing  is 
pressed in. 

 

 

Summary of Contents for CA2Y-Z Series

Page 1: ...Doc no CM2Y OM0001H A PRODUCT NAME MODEL Series Product Number CM2Y Z CG1Y Z CQ2Y Z CQSY CA2Y Z SERIES...

Page 2: ...tents Safety Instructions 2 5 1 Specifications 6 2 Installation and Handling 6 9 3 Maintenance 10 14 4 Basic Circuit for Cylinder Operation 15 5 Troubleshooting 16 17 6 Construction and Material 18 23...

Page 3: ...failure when configuring the equipment 2 Only personnel with appropriate training should operate machinery and equipment The product specified here may become unsafe if handled incorrectly The assembl...

Page 4: ...the product 3 Prior to using SMC products please read and understand the warranty terms and disclaimers noted in the specified catalog for the particular products 2 Vacuum pads are excluded from this...

Page 5: ...Smooth Cylinder Safety Product Precautions 1 Be sure to read this before handling the products 4...

Page 6: ...Smooth Cylinder Safety Product Precautions 2 Be sure to read this before handling the products 5...

Page 7: ...ge and or malfunction may be caused Do not use under these conditions Please refer to the specifications Consult SMC if you use a fluid other than compressed air A deceleration circuit or shock absorb...

Page 8: ...e which exceeds the maximum output shall not be applied to the cylinder Cylinder breakage may present a danger to human body or machinery Consider aptitude of the mounting table s rigidity as the cyli...

Page 9: ...e the sliding part of the cylinder tube or the piston rod by striking it with an object or squeezing it The tube bore is manufactured under precise tolerances Thus even a slight deformation could lead...

Page 10: ...ction of cylinder operation is changed use conforming solenoid valve from our various solenoid valves W a r n i n g Design a circuit that prevents lurching of a driven object piston If the cylinder is...

Page 11: ...ir filter Check the above items If there is any abnormality correct the abnormality and take proper measures such as further screw tightening and greasing Contact SMC for repair of the cylinder if nec...

Page 12: ...Please use our grease for smooth cylinders Apply grease to inner and outer surface of new rod seal replacement part Also fill the grease in the groove Installation Mount a rod seal paying attention t...

Page 13: ...e humans or damage the peripheral equipment After installing the retaining ring make sure that it is placed securely in the ring groove before supplying air Replacement part seal kit Series Bore size...

Page 14: ...eal 1 pc Rod seal 1 pc Tube gasket 2 pcs Grease 10g 1 bag 50 CA2Y50Z PS 63 CA2Y63Z PS 80 CA2Y80Z PS 100 CA2Y100Z PS When only grease for maintenance is required order it by the following numbers Net w...

Page 15: ...removing the piston rod assembly There is the same concern when mounting it back to the cylinder tube after replacing the piston seal If the piston seal gets damaged malfunction and air leakage may oc...

Page 16: ...ure and humidity low for storage Take special care to isolate and shield seals from equipment which is apt to generate heat radiation and ozone 3 Be careful not to deform and damage seals by piling up...

Page 17: ...adjustability of speed controller Choose an adjustable speed controller to secure required operation speed referring to the graph of flow rate characteristics etc Piston runs too slow 1 Excessively s...

Page 18: ...tion Slide switch over the cylinder to confirm switch on position and set it again in position 3 Weakened magnetic force If magnetic power source is located near the cylinder separate them at a distan...

Page 19: ...el 1 4 Piston Aluminum alloy 1 5 Piston rod Carbon steel 1 Hard chrome plated 6 Bushing Bearing alloy 1 7 Seal retainer Rolled steel plate 1 8 Retaining ring Carbon steel 1 Phosphate coated 9 Bumper A...

Page 20: ...1 Anodized 3 Piston Aluminum alloy 1 4 Piston rod Stainless steel 1 5 Retaining ring Carbon tool steel 1 Phosphate coated 6 Rod end nut Carbon steel 1 Zinc chromated 7 Bumper A Urethane 1 8 Bumper B...

Page 21: ...teel 1 Hard chrome plated 4 Collar Aluminum alloy 1 Anodized 5 Retaining ring Carbon tool steel 1 Phosphate coated 6 Bumper A Urethane 1 7 Bumper B Urethane 1 8 Bushing Bearing alloy 1 9 Wear ring Res...

Page 22: ...hrome plated 5 Piston Aluminum alloy 1 Chromated 6 Bushing Bearing alloy 1 7 Cushion valve Rolled steel 2 Zinc chromated 8 Tie rod Carbon steel 4 Zinc chromated 9 Retaining ring Spring steel 2 Phospha...

Page 23: ...um alloy 1 Hard anodized 4 Piston Aluminum alloy 1 5 Piston rod Carbon steel 1 Hard chrome plated 6 Bushing Sintered metal 1 7 Bumper A Urethane 1 8 Bumper B Urethane 1 Shared with damper A for 40 or...

Page 24: ...PS 80 CA2Y80 PS 100 CA2Y100 PS CA2Y 40 CA2Y40Z PS Piston seal 1 pc Rod seal 1 pc Tube gasket 2 pc Grease 10g 1 bag 50 CA2Y50Z PS 63 CA2Y63Z PS 80 CA2Y80Z PS 100 CA2Y100Z PS CM2Y 20 CM20Z PS Rod seal...

Page 25: ...Sotokanda Chiyoda ku Tokyo 101 0021 JAPAN Tel 81 3 5207 8249 Fax 81 3 5298 5362 URL https www smcworld com Note Specifications are subject to change without prior notice and any obligation on the part...

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